首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到19条相似文献,搜索用时 187 毫秒
1.
为解决复杂复合材料构件的整体一次成型问题,提高复合材料制品的整体性能,降低生产成本,本文采用硅橡胶制备软模,利用其柔韧性解决常规模具无法一次成型的问题。并通过软模/真空灌注工艺制备了带复杂孔圆盘,以验证其工艺可行性。通过比较与其他工艺制备的复合材料性能,探讨其使用前景。结果表明,采用软模/真空灌注工艺可一次整体成型带复杂孔圆盘等复杂构件,制品性能稳定。  相似文献   

2.
软模/真空辅助RTM工艺用模具设计与制备   总被引:3,自引:1,他引:3  
以一个典型构件缩比件为例,介绍了软模及真空辅助RTM工艺用模具的设计和制备过程.实践证明,这种工艺可应用于复杂结构复合材料构件成型技术领域.  相似文献   

3.
软模辅助RTM制备舱段缩比件   总被引:1,自引:1,他引:0  
本文以某型号舱段研制为背景,提出用软模辅助RTM整体成型复杂结构的复合材料构件,依据舱段结构特点,设计了缩比件,并用聚氨酯软模和硅橡胶软模分别成型了碳纤维/环氧复合材料缩比件。研究结果表明,硅橡胶软模和聚氨酯软模都可以成型出外形完整、尺寸准确的缩比件,硅橡胶软模的挤胶效果明显好于聚氨酯软模,但是总体上软模挤胶效果不是很明显,本文对此进行了分析讨论。实验表明,软模辅助RTM可以整体成型内部结构复杂的复合材料构件,本文还对今后的研究提出了设想。  相似文献   

4.
针对复杂多筋壳体的结构特点,以及VARTM整体成型工艺特点,提出了一种新型的易碎模成型模具。在常规模具的基础上设计与制造了该易碎模,利用真空辅助灌注工艺成功制造了壳体的样机,满足了产品设计技术要求,为内部有交错筋的壳体结构复合材料产品的模具设计技术提供了一种新的思路。  相似文献   

5.
用于RTM工艺的软模材料的工艺性能   总被引:1,自引:2,他引:1  
本文对COCA31-11有机硅橡胶模具的硅橡胶的粘温特性、试件基本力学性能及软模试用效果等工艺性能进行了研究;研究结果表明,硅橡胶的浇铸温度在25℃~30℃之间可以满足浇铸成型工艺窗口要求,当硅橡胶硫化工艺为:30℃硫化24 h、90℃后硫化1 h时可以保证软模具有良好的力学性能;用浇铸成型的硅橡胶软模进行碳纤维复合材料构件的试制,软模和产品外形完整、尺寸准确,证明了COCA31-11硅橡胶可以作为软模辅助RTM工艺中软模材料使用。  相似文献   

6.
本文使用一种简单易行的方法对采用真空灌注成型时纤维/树脂间的渗透率进行了测量,在外界条件一定的情况下,通过本方法能够对真空辅助工艺中不同的纤维增强材料的渗透率进行量化对比。实验结果表明,利用本方法能简单快速地判断多种树脂/纤维组合的渗透率的相对差值,这对于采用真空辅助成型制备大型复合材料制品时的选材具有一定的指导作用。  相似文献   

7.
本文研究了不同温度下RIM145树脂的粘度和适用期,分析了不同温度下RIM145树脂和碳纤维单丝之间的浸润性;并以碳纤维单向布为增强材料,采用真空辅助灌注成型工艺制备了碳纤维增强环氧树脂(CF/EP)复合材料,研究了复合材料的力学性能,对层间剪切试样剖断面形貌进行了SEM分析,并研究了使用VAP单向透气膜辅助真空灌注成型工艺对CF/EP复合材料厚制件灌注质量的影响。研究结果表明,RIM145树脂基体在50~70℃粘度低、适用期长且树脂与碳纤维单丝之间的浸润性良好,适用于CF/EP复合材料的真空辅助灌注成型工艺;灌注的CF/EP具有良好的力学性能,树脂和纤维具有中等粘结强度界面,采用VAP单向透气膜辅助真空辅助灌注成型工艺可降低CF/EP复合材料的孔隙率。  相似文献   

8.
《现代橡塑》2005,17(7):14-16
复合材料液体模塑成型技术(简称LCM)是指将液态聚合物注入铺有纤维预成型体的闭合模腔中,或加热熔化,预先放入模腔内的树脂膜,液态聚合物在流动充模的同时完成树脂/纤维的浸润并经固化成型为制品的一类制备技术。树脂传递模塑、真空辅助树脂传递模塑、树脂浸渍模塑成型工艺、树脂膜渗透成型工艺和结构反应注射模塑成型是最常见的先进LCM工艺技术。这类工艺的共同特点是将纤维预成型体放入模腔内,  相似文献   

9.
真空辅助树脂灌注工艺的创新性改进   总被引:3,自引:1,他引:2  
真空辅助树脂灌注工艺是一种新型的复合材料低成本,高性能成型技术。由于其低成本、制品性能好、环境友好等独特的优势,真空辅助树脂灌注工艺已成功用于舰船、军事设施、国防工程、航空和风电等民用工业领域。但是这种工艺也有很多不可控制的因素,仍有许多需改进的地方。本文从树脂计量混合技术及制品表面质量控制等方面讨论了当今真空辅助树脂灌注工艺的一些创新性的改进。  相似文献   

10.
格构增强型复合材料夹层结构的制备与受力性能   总被引:3,自引:1,他引:2  
真空导入成型工艺是一种新型的适合大型/异型复合材料结构件成型的技术.选用H-60 PVC泡沫、四轴向玻璃纤维布以及乙烯基酯树脂,通过在泡沫芯材上、下表面开槽,同时沿芯材厚度方向剖开,采用真空导入成型工艺制备出在结构上具有创新构型的格构增强型复合材料夹层结构.研究结果表明,真空导入成型工艺充模速度快、成型效益高;格构增强型复合材料夹层结构的剪切、平压与抗弯性能均较传统夹层结构得以提高;其格构腹板可有效抑制泡沫芯材剪切裂纹的扩展,避免面板与芯材的剥离破坏;阐明了格构增强型复合材料夹层结构的受弯极限承载能力.  相似文献   

11.
This paper presents the physical phenomena and equations governing resin infusion under a flexible cover. This composite manufacturing process known as vacuum assisted resin infusion (VARI) is analyzed here when the reinforcement is covered by a thin plastic film and resin is injected by gravity after a partial level of vacuum has been achieved in the cavity. In this process, the plastic cover is deformed as the resin fills up the mold cavity. Coupling between the mechanical deformation of the flexible cover and the resin flow inside the mold cavity is described by a set of mathematical equations with boundary conditions. Based on this model, a general methodology is developed to simulate numerically the resin flow during the infusion process. Validation of the numerical results is performed by comparison with a series of experiments. POLYM. COMPOS. 26:417–427, 2005. © 2005 Society of Plastics Engineers  相似文献   

12.
For vacuum‐assisted resin transfer molding (VARTM), we propose adding a cover mold, inserted between the distribution medium and the peel ply, to achieve a higher fiber volume fraction in the final product. As the conventional VARTM process does not use a cover mold, improved processes using different rigid covers were explored. A three‐dimensional digital image correlation system was developed to monitor the thickness evolution of the vacuum package during the infusion stage. This system was validated as a full‐field displacement test. The results demonstrate that there are three advantages to using a cover mold. First, in the filling stage, a rigid cover mold can prevent shrinkage of the part at the resin flow front, and even cause slight expansion of the unsaturated part. This improves the resin flow and shortens the time required for complete infusion. Second, a cover mold can limit the amount of excess resin needed to infuse the saturated part. Third, in the postfilling stage, the cover mold can be used to accelerate extrusion of the excess resin in the package. The overall effect is to increase the fiber volume fraction in the final product. POLYM. COMPOS., 37:1435–1442, 2016. © 2014 Society of Plastics Engineers  相似文献   

13.
The composites industry, under increased environmental constraints, is seeking to shift from existing open mold manufacturing processes for composite parts. A promising manufacturing technology known as the vacuum infusion molding process is gaining acceptance among composite-parts manufacturers since it involves low tooling cost and allows complete elimination of volatile organic compounds (VOC). The process is similar to the resin transfer molding process; however, in the vacuum infusion technique, a polymeric film, often referred to as vacuum bag, replaces the stiff mold cover. The film is sealed against the lower half of the mold, at the periphery. Air expelled from the mold cavity results in the compaction of the reinforcement by the atmospheric pressure present on the outer side of the polymeric film. Finally, resin impregnates the mold cavity, usually through a resin distribution channel. The process is mainly developed for large-scale structures, where material cost is an important parameter and users cannot afford any production pitfalls. Among process parameters that affect resin flow in the vacuum infusion molding process is the permeability of the reinforcement stack, which has to be measured and evaluated taking into consideration the requirements of the process. A possible approach is the definition of a parameter that defines the maximum infused length, and this parameter will take into account the structure of the reinforcement, the resin viscosity, the fiber volume fraction and inlet geometry.  相似文献   

14.
Resin infusion was modeled and analytic solutions were obtained for vacuum assisted resin transfer molding (VARTM). Compaction behavior of the fiber preform was examined experimentally and the influence of compressibility of the preform on the resin infusion was investigated mathematically. Flow front advancement through the preform was predicted by the analytic model proposed in the present study. The model provided pressure and thickness distributions of the region impregnated by the resin. For verification of the analytic solutions, a resin infusion experiment and a mold filling simulation for VARTM were performed and compared with the analytic ones. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers.  相似文献   

15.
As vacuum‐assisted resin transfer molding (VARTM) is being increasingly used in aerospace applications, the thickness gradient and variation issues are gaining more attention. Typically, thickness gradient and variations result from the infusion pressure gradient during the process and material variations. Pressure gradient is the driving force for resin flow and the main source of thickness variation. After infusion, an amount of pressure gradient is frozen into the preform, which primarily contributes to the thickness variation. This study investigates the mechanism of the thickness variation dynamic change during the infusion and relaxing/curing processes. A numerical model was developed to track the thickness change of the bagging film free surface. A time‐dependent permeability model as a function of compaction pressure was incorporated into an existing resin transfer molding (RTM) code for obtaining the initial conditions for relaxing/curing process. Control volume (CV) and volume of fluid (VOF) methods were combined to solve the free surface problem. Experiments were conducted to verify the simulation results. The proposed model was illustrated with a relatively complex part. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

16.
Vacuum resin infusion has been developed as a low-cost process for manufacturing fiber-reinforced composites with high fiber loading. However, it is an extremely slow process due to the long time required to prepare a vacuum-tight mold and further to cure the resin at room temperature. In this work, a new mold with a rubber cushion suitable for rapid infusion and rapid curing under complete negative pressure was designed and fabricated. Experimental results demonstrated that the new mold is suitable for rapid heating and withstand dynamic loading under complete vacuum force. Composite plaques can be produced with a short cycle time of several minutes while desired mechanical properties are still achieved. Thermal analysis and rheological measurements were performed to study epoxy curing at elevated temperatures and define an optimal process window for rapid vacuum infusion. This study leads to the development of a completely vacuum-based liquid molding process that uses simple tooling, yet is suitable for rapid production.  相似文献   

17.
黄明  祖韵秋  高亢  韦韡  张娜  朱华平  刘春太 《化工进展》2022,41(5):2546-2554
汽车轻量化是全球面临的共同问题,采用更具成本优势的大丝束碳纤维(CF)增强复合材料是实现汽车轻量化结构化的重要途径。然而,大丝束碳纤维在液体成型时,单束过多的纤维丝易导致纤维束内微观浸润困难,易产生干斑、气泡等缺陷。同时,传统的汽车电泳烘干工艺对复合材料的高温性能提出了挑战。鉴于此,本文采用0°/90°双轴向缝编大丝束碳纤布和耐高温环氧树脂(EP),开展了纤维渗透率测试和汽车地板真空辅助树脂传递成型(VARTM)模拟优化研究,设计、制造了成型模具,成功试制出汽车地板样件,超景深显微镜观测显示纤维束内和层间浸润良好,无明显缺陷。高温在线拉伸和应变测试显示,温度对材料拉伸模量影响显著而对强度影响不大,180℃高温下应变恢复能力良好,表明该材料在高温下仍具备较好的强度和抗蠕变性能,该结果对指导复合材料能否通过传统汽车的电泳烘干工艺具有重要意义。  相似文献   

18.
During the vacuum‐assisted resin transfer molding (VARTM) processing, the post‐infusion behavior after complete wet‐out and before gelation of the resin is critical for the development of the thickness and fiber volume fraction distribution in the cured composite part. The pressure gradient developed during infusion results in a thickness gradient due to the flexible nature of the bagging approach. After full infusion, the resin typically bleeds into a vacuum trap, allowing redistribution of pressure and preform thickness. In this study, a non‐rigid control volume is used to formulate a set of governing equations for analysis of the post‐infusion process. The model is used to investigate the effects of processing parameters and different processing scenarios on resin flow, resin pressure, and thickness variation of the composite laminate. This work provides a tool for optimization of the VARTM process to reduce final part variability. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers  相似文献   

19.
This study investigates the effect of 3 and 5 wt% nanoclay (Cloisite 30B) addition on mold filling time and performance of continuous glass filament mat reinforced unsaturated polyester (UP) resin composites made by vacuum infusion process. X‐ray diffraction and transmission electron microscopy analysis as well as viscosity change in liquid state resin confirmed intercalation and exfoliation of the nanoclay in the resin system. The result shows mold filling time increase of 3 and 2.4 times for the samples containing 3 and 5 wt% nanoclay, respectively, compared with nanoclay‐free sample. This increase in mold filling time is directly attributed to the increase in resin viscosity. Filtration of nanoclay particles were observed in the resin flow direction. Result showed 8 and 14% filtration of nanoclay in flow direction for the samples with 3 and 5 wt% nanoclay content, respectively. Nanoclay containing specimens prepared from near resin entry port area showed relatively higher flexural and tensile modulus and as well as strength compared to specimens prepared from area close to vacuum port area. The result showed best performance for 3 wt% nanoclay containing specimen. However, impact strength decreased about 6.1 and 10.8% for 3 and 5% nanoclay, respectively. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号