Flow properties of ABS (acrylonitrile–butadiene–styrene) terpolymer

ABS (acrylonitrile–butadiene–styrene) terpolymer is a two-phase thermoplastic with SAN (styrene–acrylonitrile) copolymer constituting the continuous phase (matrix). The flow properties of ABS with varying molecular parameters were studied using a capillary viscometer at the shear rate range encountered in its processing. The viscosity-average molecular weights (M_v) of matrix SAN with 26% acrylonitrile content are in the range of 90,000 to 150,000, and M_v of poly-butadiene-are in the range of 150,000 to 170,000. The weight-average molecular weight of the matrix SAN is the main controlling factor for the flow properties of ABS at low shear rate, while the molecular weight distribution of the matrix SAN becomes increasingly important with the increase of shear rate. The presence of SAN grafted polybutadiene increases the melt viscosity of ABS by 40–60% over comparable free SAN copolymer and also decreases the activation energy at constant shear stress to 24–25 kcal/mole from the 33–36 kcal/mole for free SAN. The die swell of ABS and SAN can be correlated with the dynamic shear modulus G′, and the melt fracture of ABS and SAN starts at G′ equal to 3.6 × 10⁶ dynes/cm².     

Grafting of long‐chain unsaturated carboxylic acids onto acrylonitrile–butadiene–styrene terpolymer

The graft copolymerization of undecylenic acid, oleic acid, and crotonic acid onto acrylonitrile–butadiene–styrene terpolymer (ABS) was initiated by benzoyl peroxide (BPO) in 1,2‐dichloroethane solution. The infrared spectra confirmed that undecylenic acid, oleic acid, and crotonic acid were successfully grafted onto the ABS backbone. The grafting occurred at the butadiene region of the ABS. The grafting degree increased with increasing monomer concentration, but it decreased after monomer concentration, reaching 0.30 mol/L in undecylenic acid and oleic acid systems. The grafting degree increased rapidly with increasing initiator concentration, but slowed down at about 0.012 mol/L of initiator concentration. The grafting degree decreased considerably with increasing ABS concentration; however, the total amount of grafted monomer increased. Increasing reaction time and temperature led to an increase in grafting degree. The chain length of the monomer has a great influence on grafting. The grafting degree decreases with increasing the chain length due to a steric hindrance and monomer cage effect, which is in agreement with activation energy calculation. The overall activation energy of crotonic acid, undecylenic acid, and oleic acid systems are 118, 122, and 134 kJ/mol, respectively. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1934–1939, 2002     

Linear and nonlinear melt rheology and extrudate swell of acrylonitrile‐butadiene‐styrene and organoclay‐filled acrylonitrile‐butadiene‐styrene nanocomposite

Melt viscoelastic behavior and the die swell of Acrylonitrile‐Butadiene‐Styrene (ABS) and ABS/clay nanocomposites varying in organoclay loading were studied. A pronounced low‐frequency nonterminal behavior exhibited in linear viscoelastic experiments along with an apparent yield stress in transient startup flow tests suggested the existence of a network type, because of interconnection of rubber particles in ABS matrix. From the results of linear and nonlinear viscoelastic measurements, it was found that the incorporation of organoclay can lead to the formation of an additional network formed between organoclay tactoids that caused reduced temperature dependency of linear viscoelastic properties of the nanocomposite samples compared with ABS matrix. The swelling behavior of samples was interpreted using the results of stress relaxation experiments after cessation of steady shear flow. The great reduction in the die swell of nanocomposite samples could be explained in terms of great surface area and anisometric nature of organoclay tactoids and/or platelets, which promote energy consumption and less energy to be stored in chains. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Effects of extrusion conditions on rheological behavior of acrylonitrile–butadiene–styrene terpolymer melt

The influence of temperatures and flow rates on the rheological behavior during extrusion of acrylonitrile–butadiene–styrene (ABS) terpolymer melt was investigated by using a Rosand capillary rheometer. It was found that the wall shear stress (τ_w) increased nonlinearly with increasing apparent shear rates and the slope of the curves changed suddenly at a shear rate of about 10³ s^?1, whereas the melt‐shear viscosity decreased quickly at a τ_w of about 200 kPa. When the temperature was fixed, the entry‐pressure drop and extensional stress increased nonlinearly with increasing τ_w, whereas it decreased with a rise of temperature at a constant level of τ_w. The relationship between the melt‐shear viscosity and temperature was consistent with an Arrhenius expression. The results showed that the effects of extrusion operation conditions on the rheological behavior of the ABS resin melt were significant and were attributable to the change of morphology of the rubber phase over a wide range of shear rates. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 606–611, 2002     

Toughening of chlorinated polyvinylchloride with acrylonitrile‐butadiene‐styrene graft copolymers

In this article, a series of acrylonitrile‐butadiene‐styrene (ABS) graft copolymers with polybutadiene (PB) particle sizes ranging from 66 nm to 304 nm were prepared. Toughening of chlorinated polyvinylchloride (CPVC) with ABS graft copolymers was investigated. The results showed that PVC, as a compatibilizer, made the miscibility of CPVC/ABS blends better. PB particle size had significant influence on the ductility of CPVC/ABS blends. There was obvious synergetic effect in the bimodal system. From scanning electron microscopy (SEM), it was found that the dispersion of ABS graft copolymers in the matrix was dependent of PB particle size, and the morphology of CPVC/ABS blends was consistent in the ability to explain properties. J. VINYL ADDIT. TECHNOL., 22:13–18, 2016. © 2014 Society of Plastics Engineers     

Properties of polycarbonate/acrylonitrile‐butadiene‐styrene/talc composites

The morphology, tensile, impact properties, and thermal expansion behavior of polycarbonate (PC)/acrylonitrile‐styrene‐butadiene (ABS)/talc composites with different compositions and mixing sequences were investigated. From the studies of morphology of the PC/ABS/talc composites, it was observed that some talc particles were located in both the PC and the ABS phases of the blend but most were at the interface between the PC and ABS phases for every mixing sequence. Aspect ratios of the talc particles determined by TEM image analysis reasonably matched values computed from tensile modulus using composite theory. The thermal expansion behavior, or CTE values, was not significantly influenced by the mixing sequence. The impact strength of the PC/ABS/talc composites depended significantly on the mixing sequence; a premix with PC gave the poorest toughness. The molecular weight of the PC in PC/talc composites was found to be significantly decreased. It appears that the impact strength of the PC/ABS/talc composites is seriously compromised by the degradation of the PC caused by talc. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of moisture absorption on fracture behaviors of acrylonitrile‐butadiene‐styrene resin

The effect of moisture absorption on fracture behaviors of acrylonitrile‐butadiene‐styrene (ABS) resin has been studied. For comparison, polystyrene (PS) and styrene‐acrylonitrile (SAN) resin have been tested. The fracture toughness of PS and SAN resins is determined by the ASTM standard test method for brittle polymers. The fracture toughness of ABS resin is obtained on the basis of the multiple specimens method. The fracture toughness of PS and SAN resin decreases with the increase in moisture absorption. On the other hand, the fracture toughness of ABS resin slightly decreases despite enormous moisture absorption. On the specimens absorbing moisture, a bright whitening region and a milky coloring region are distinguished in the stress‐whitening region, and the milky coloring region expands around the bright whitening region at the crack tip. From the transmission electron microscopic observation, the precraze formation can be recognized in this region. The crack‐tip shielding effect induced by this formation compensates the fracture toughness decrease due to moisture absorption. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 435–442, 1999     

Dynamically vulcanized acrylonitrile–butadiene–styrene terpolymer/nitrile butadiene rubber blends compatibilized by chlorinated polyethylene

Thermoplastic vulcanizates (TPVs) based on acrylonitrile–butadiene–styrene (ABS)/nitrile butadiene rubber (NBR) blends were prepared by dynamic vulcanization and then compatibilized by chlorinated polyethylene (CM). The effects of CM compatibilizer on the mechanical properties, Mullins effect, and morphological and dynamic mechanical properties of the TPVs were investigated systematically. Experimental results indicated that CM had an excellent compatibilization effect on the dynamically vulcanized ABS/NBR TPVs. Mullins effect results showed that the compatibilized ABS/NBR TPV had relatively lower internal friction loss than the ABS/NBR TPV, indicating the improvement of elasticity. Morphology studies showed that the fracture surfaces of ABS/CM/NBR TPVs were relatively smoother, indicating the improved elastic reversibility. DMA studies showed that the glass to rubber transition temperatures of ABS and NBR phases were slightly shifted toward each other with the incorporation of CM compatibilizer, which indicates the improvement of the compatibility. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40986.     

Influence of the tert‐dodecyl mercaptan content in poly(acrylonitrile‐butadiene‐styrene) on properties of chlorinated polyvinyl chloride/poly(acrylonitrile‐butadiene‐styrene) blends

A series of poly(acrylonitrile‐butadiene‐styrene) (ABS) grafting modifiers were synthesized by emulsion grafting poly(acrylonitrile‐styrene) (SAN) copolymer onto polybutadiene (PB) latex rubber particles. The chain transfer reagent tert‐dodecyl mercaptan (TDDM) was used to regulate the grafting degree of ABS and the molecular weight of SAN copolymers. By blending these ABS modifiers with Chlorinated polyvinyl chloride (CPVC) resin, a series of CPVC/ABS blends were obtained. The morphology, compatibility, and the mechanical properties of CPVC/ABS blends were investigated. The scanning electron microscope (SEM) studies showed that the ABS domain all uniformly dispersed in CPVC matrix. Dynamic mechanical analyses (DMA) results showed that the compatibility between CPVC and SAN became enhanced with the TDDM content. From the mechanical properties study of the CPVC/ABS blends, it was revealed that the impact strength first increases and then decreases with the TDDM content, which means that the compatibility between CPVC and the SAN was not the only requirement for maximizing toughness. The decreasing of tensile strength and the elongations might attribute to the lower entanglement between chains of CPVC and SAN. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Effect of graft ratio on the dynamic moduli of acrylonitrile‐butadiene‐styrene copolymer

The effect of graft ratio on the dynamic moduli of ABS (Acrylonitrile‐Butadiene‐Styrene Copolymer) has been investigated. Unlike previous papers, the storage modulus at low frequency shows both minimum and maximum as graft ratio increases, and the rubber particles do not agglomerate significantly at high graft ratios. The dependence of the rheological properties on the graft ratio is quite complicated. This arises from its morphological change that leads to different interactions between the rubbery phase and the matrix phase. The minimum has been reported previously, and is explained in terms of rubber dispersion. However, the maximum at high graft ratio has never been reported. The origin of maximum seems to come from the repulsive forces between the long graft chains of neighboring rubber particles. Analogy between our experimental results and simulation results has been discussed to deduce the mechanism of maximum storage modulus at high graft ratio.     

Preparation and mechanical properties of acrylonitrile‐butadiene‐styrene copolymer/clay nanocomposites

Bis(3‐triethoxysilylpropyl) tetrasulfane (TSS) was reacted with the silanol groups of the commercially available clay, Closite®25A (C25A) to prepare TSS‐C25A, which was melt‐compounded with acrylonitrile‐butadiene‐styrene copolymer (ABS). The tetra sulfide groups of TSS‐C25A may chemically react with the vinyl groups of ABS to enhance the interaction between the clay and ABS. The ABS/clay composites exhibited much higher tensile strength and elongation at break than the neat ABS. Especially the elongation at break of ABS/TSS‐C25A composite was 5 times higher than that of neat ABS. The X‐ray diffraction patterns of the clay showed that the d₀₀₁ basal spacing was enlarged from 1.89 nm to 2.71–2.86 nm as a result of the compounding with ABS. According to the thermogravimetric analysis, the thermal decomposition of the composite took place at a slightly higher temperature than that of neat ABS. Intercalated/exfoliated coexisting structures were observed by transmission electron microscopy for the ABS/clay composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of nano‐CaCO3/acrylonitrile‐butadiene‐styrene composites

CaCO₃/acrylonitrile‐butadiene‐styrene (ABS) and CaCO₃/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO₃ particles in ABS matrix were investigated. The results showed that in CaCO₃/EVA/ABS nanocomposites, CaCO₃ nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO₃ loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO₃ nanoparticles. The microstructure of neat ABS, CaCO₃/ABS nanocomposites, and CaCO₃/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO₃ nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO₃/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO₃ particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Modification of acrylonitrile‐butadiene‐styrene terpolymer by graft copolymerization with maleic anhydride in the melt. II. Properties and phase behavior

The graft copolymerization of maleic anhydride (MAH) onto acrylonitrile‐butadiene‐styrene terpolymer (ABS) using dicumyl peroxide and benzoyl peroxide as the binary initiator and styrene as the comonomer in the molten state was described. The properties and phase morphologies of the modified products (ABS‐g‐MAH) were studied. The results indicate that the melt flow index (MFI) of ABS‐g‐MAH increases with the increase of MAH content, the initiator concentration, and the screw speed, whereas the MFI decreases with the increase of temperature. The impact strength and the percentage elongation of ABS‐g‐MAH both decreased and the tensile strength of ABS‐g‐MAH increased slightly as the grafting degree increased. The phase inversion behavior of the modified product was observed by transmission electron microscopy. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2834–2839, 2004     

Temperature and frequency effects on fatigue crack growth in acrylonitrile–butadiene–styrene (ABS)

Fatigue crack growth (FCG) in a commercial-grade acrylonitrile–butadiene–styrene (ABS) over the temperature and frequency ranges of 10–70°C and 0.01–10 Hz was studied. A model for the effects of temperature and frequency on the FCG rate was refined. The refined model is shown to accurately predict FCG rates in ABS. Three different types of fatigue fracture surfaces have been found. The first type is characterized by discontinuous growth bands; the second, by a rather smooth surface; and the last, by a rough surface relative to the second. The transition between the first and second types was found to be dependent on temperature and frequency as well, whereas the transition between the second and last types was found to be only dependent on temperature. These findings are discussed in relation to crazing. The apparent activation energy (ΔH_th) was evaluated for both the first and second types to be 19.22 kJ/mol. © 1995 John Wiley & Sons, Inc.     

Polylactide toughening with epoxy‐functionalized grafted acrylonitrile–butadiene–styrene particles

Glycidyl methacrylate functionalized acrylonitrile–butadiene–styrene (ABS‐g‐GMA) particles were prepared and used to toughen polylactide (PLA). The characteristic absorption at 1728 cm^?1 of the Fourier transform infrared spectra indicated that glycidyl methacrylate (GMA) was grafted onto the polybutadiene phase of acrylonitrile–butadiene–styrene (ABS). Chemical reactions analysis indicated that compatibilization and crosslinking reactions took place simultaneously between the epoxy groups of ABS‐g‐GMA and the end carboxyl or hydroxyl groups of PLA and that the increase of GMA content improved the reaction degree. Scanning electron microscopy results showed that 1 wt % GMA was sufficient to satisfy the compatibilization and that ABS‐g‐GMA particles with 1 wt % GMA dispersed in PLA uniformly. A further increase of GMA content induced the agglomeration of ABS‐g‐GMA particles because of crosslinking reactions. Dynamic mechanical analysis testing showed that the miscibility between PLA and ABS improved with the introduction of GMA onto ABS particles because of compatibilization reactions. The storage modulus decreased for the PLA blends with increasing GMA content. The decrease in the storage modulus was due to the chemical reactions in the PLA/ABS‐g‐GMA blends, which improved the viscosity and decreased the crystallization of PLA. A notched impact strength of 540 J/m was achieved for the PLA/ABS‐g‐GMA blend with 1 wt % GMA, which was 27 times than the impact strength of pure PLA, and a further increase in the GMA content in the ABS‐g‐GMA particles was not beneficial to the toughness improvement. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Properties of acrylonitrile–butadiene–styrene/polycarbonate blends with styrene–butadiene–styrene block copolymer

The importance of alloys and blends has increased gradually in the polymer industry so that the plastics industry has moved toward complex systems. The main reasons for making polymer blends are the strengthening and the economic aspects of the resultant product. In this study, I attempted to improve compatibility in a polymer blend composed of two normally incompatible constituents, namely, acrylonitrile–butadiene–styrene (ABS) and polycarbonate (PC), through the addition of a compatibilizer. The compatibilizing agent, styrene–butadiene–styrene block copolymer (SBS), was added to the polymer blend in ratios of 1, 5, and 10% with a twin‐screw extruder. The morphology and the compatibility of the mixtures were examined by scanning electron microscopy and differential scanning calorimetry. Further, all three blends of ABS/PC/SBS were subjected to examination to obtain their yield and tensile strengths, elasticity modulus, percentage elongation, Izod impact strength, hardness, heat deflection temperature, Vicat softening point, and melt flow index. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2521–2527, 2004     

Application of a novel halogen‐free intumescent flame retardant for acrylonitrile‐butadiene‐styrene

A novel intumescent flame retardant (IFR), containing ammonium polyphosphate (APP) and poly(tetramethylene terephthalamide) (PA4T), was prepared to flame‐retard acrylonitrile‐butadiene‐styrene (ABS). The flame retardation of the IFR/ABS composite was characterized by limiting oxygen index (LOI) and UL‐94 test. Thermogravimetric analysis (TGA) and TGA coupled with Fourier transform infrared spectroscopy (TG‐FTIR) were carried out to study the thermal degradation behavior of the composite and look for the mechanism of the flame‐retarded action. The morphology of the char obtained after combustion of the composite was studied by scanning electron microscopy (SEM). It has been found the intumescent flame retardant showed good flame retardancy, with the LOI value of the PA4T/APP/ABS (7.5/22.5/70) system increasing from 18.5 to 30% and passing UL‐94 V‐1 rating. Meanwhile, the TGA and TG‐FTIR work indicated that PA4T could be effective as a carbonization agent and there was some reaction between PA4T and APP, leading to some crosslinked and high temperature stable material formed, which probably effectively promoted the flame retardancy of ABS. Moreover, it was revealed that uniform and compact intumescent char layer was formed after combustion of the intumescent flame‐retarded ABS composite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Electrical conductivity and thermal properties of acrylonitrile‐butadiene‐styrene filled with multiwall carbon nanotubes

Composites of Acrylonitrile‐butadiene‐styrene (ABS) and multiwall carbon nanotubes (MWNTs) have been prepared via solution‐blending. The electrical conductivity of these composites is analyzed. The MWNT‐filled ABS shows percolation point of the electrical conductivity at low filler loadings (1–2 wt%). The micro‐structure of the composites is also analyzed by scanning electron microscopy showing that the nanotubes are dispersed quite homogeneously in the polymer‐matrix. The thermogravimetric analysis is used to study the thermal degradation of ABS/MWNTs composites in nitrogen. MWNTs tend to destabilize the ABS matrix in the 220–450°C degradation regions but improve the thermal stability in the 425–850°C regions. With further addition of MWNTs, the features of the destabilization in the 220–450°C degradation region did not change much but in the 425–850°C degradation process, the MWNTs reinforced stabilization and the quality of the char residue of amorphous carbon deposition was improved. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Interfacial strength in short glass fiber reinforced acrylonitrile‐butadiene‐styrene/polyamide 6 blends

The purpose of this study is to derive the apparent interfacial shear strength of short glass fiber reinforced acrylonitrile‐butadiene‐styrene/polyamide 6 (PA6) blends with different PA6 contents. Tensile stress‐strain curves and fiber length distributions are utilized within a continuum micromechanics approach which involves a unified parameter for fiber length distribution efficiency represented as a function of strain. The unique combination of predicted micromechanical parameters is capable of accurately reproducing the mechanical response of the composite to applied strain. In this way, the influence of PA6 on interfacial zone is revealed by outcomes of the predictive method and validated by scanning electron microscopy observations. Favored intermolecular interactions in presence of PA6 chains result in the formation of a PA6 sheathing layer on glass fiber surfaces which in turn causes a drop in the apparent interfacial shear strength. The reason behind is shown to be the shift of the fracture zone from fiber/matrix interface to sheathing layer/matrixinterphase. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers