Improvement in toughness and crystallization of poly(L‐lactic acid) by melt blending with ethylene/methyl acrylate/glycidyl methacrylate terpolymer

Melt blending of poly(lactic acid) (PLA) and ethylene/methyl acrylate/glycidyl methacrylate terpolymer (EGA) containing relatively high‐concentration epoxide groups (8 wt%) was performed to improve the toughness and crystallization of PLA. The results of nonisothermal and isothermal crystallization investigation showed that the addition of EGA accelerated the crystallization rate and increased the final crystallinity of PLA in the blends. Significant enhancement in toughness and flexibility of PLA were achieved by the incorporation of the EGA elastomer. When 20 wt% EGA added, the impact strength increased from 3.0 kJ m^?2 of neat PLA to 59.8 kJ m^?2 and the elongation at break increased from 4.9 to 232.0%. The failure mode changed from brittle fracture of neat PLA to ductile fracture of the blend. POLYM. ENG. SCI., 53:2498–2508, 2013. © 2013 Society of Plastics Engineers     

Improvement in toughness and crystallization of poly(L‐lactic acid) by melt blending with poly(epichlorohydrin‐co‐ethylene oxide)

Melt blending of poly(lactic acid) (PLA) and poly(epichlorohydrin‐co‐ethylene oxide) copolymers (ECO) was performed to improve the toughness and crystallization of PLA. Thermal and scanning electron microscopy analysis indicated that PLA and ECO were not thermodynamically miscible but compatible to some extent. The addition of a small amount of ECO accelerated the crystallization rate and increased the final crystallinity of PLA in the blends. Significant enhancement in toughness and flexibility of PLA were achieved by the incorporation of the ECO elastomer. When 20 wt% ECO added, the impact strength increased from 5 kJ/m² of neat PLA to 63.9 kJ/m², and the elongation at break increased from 5% to above 160%. The failure mode changed from brittle fracture of neat PLA to ductile fracture of the blend. Rheological measurement showed that the melt elasticity and viscosity of the blend increased with the concentration of ECO. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers.     

Enhanced (thermo)mechanical properties in biobased poly(l-lactide)/poly(amide-12) blends using high shear extrusion processing without compatibilizers

Compatible and partly-biobased poly(l -lactide) (PLA)/polyamide-12 (PA12) blends (30 wt% PA12) are here processed by twin-screw extrusion at high shear without added compatibilizers and the effect of several processing parameters (screw speed, feed rate) on final properties (tensile strength, ductility, impact toughness, thermal resistance) is addressed. High tensile strengths could be maintained for these blends with a maximal ductility (225%) and impact toughness (48 kJ/m²) achieved for an optimal screw speed of 800 rpm. However, extreme screw speeds higher than 800 rpm dramatically reduce ductility and impact toughness. Concerning thermal resistance, a constant increase of the heat deflection temperature is observed with the screw speed and thermal resistance up to 123°C could be obtained. In this respect, processing conditions of PLA/PA12 blends have profound positive effects on all (thermo)mechanical properties. Blend morphologies were revealed by scanning electron microscopy and refined PA12 fibrils are detected at optimal processing conditions. Properties deterioration were correlated to a PA12 fibrillar-to-ellipsoidal shape transition at extreme screw speeds arising from PLA degradation and attesting for the importance of the PA12 fibrillation process on final properties. Consequently, PLA/PA12 blends represent interesting biobased candidates for high-performance applications and their optimization could be easily performed by playing with extrusion conditions without compatibilizers.     

Morphology and properties of the biosourced poly(lactic acid)/poly(ethylene oxide‐b‐amide‐12) blends

Biosourced poly(lactic acid) (PLA) blends with different content of poly(ethylene oxide‐b‐amide‐12) (PEBA) were prepared by melt compounding. The miscibility, phase structure, crystallization behavior, mechanical properties, and toughening mechanism were investigated. The blend was an immiscible system with the PEBA domains evenly dispersed in the PLA matrix. The PEBA component suppressed the nonisothermal melt crystallization of PLA. With the addition of PEBA, marked improvement in toughness of PLA was achieved. The maximum for elongation at break and impact strength of the blend reached the level of 346% and 60.5 kJ/m², respectively. The phase morphology evolution in the PLA/PEBA blends after tensile and impact tests was investigated, and the corresponding toughening mechanism was discussed. It was found that the PLA matrix demonstrates obvious shear yielding in the blend during the tensile and impact tests, which induced energy dissipation and therefore lead to improvement in toughness of the PLA/PEBA blends. POLYM. COMPOS., 2013. © 2012 Society of Plastics Engineers     

Thermal,mechanical, and rheological properties of polylactide/poly(1,2‐propylene glycol adipate)

Polylactide (PLA) was melt blended with poly(1,2‐propylene glycol adipate) (PPA) in a Thermo‐Haake mixer. Thermal, mechanical, and rheological properties of the blends were investigated by means of differential scanning calorimetry, dynamic mechanical analysis, tensile test, and small amplitude oscillatory shear rheometry. PPA lowered the glass transition temperature and increased the ability of PLA to cold crystallization. With the increase in PPA content (5–25 wt%), the blends showed decreased tensile strength and Young's modulus; however, impact strength and elongation‐at‐break along were dramatically increased due to the plastic deformation. Morphological results of PLA/PPA blends showed that PPA was good compatible with PLA. The plasticization effect of PPA was also manifested by the lowering of dynamic storage modulus and viscosity in the melt state of the blends compared with neat PLA. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Plasticized poly(lactic acid) with low molecular weight poly(ethylene glycol): Mechanical,thermal, and morphology properties

Poly(lactic acid) PLA was plasticized with low molecular weight poly(ethylene glycol) PEG‐200 to improve the ductility of PLA, while maintaining the plasticizer content at maximum 10 wt%. Low molecular weight of PEG enables increased miscibility with PLA and more efficient reduction of glass transition temperature (T_g). This effect is enhanced not only by the low molecular weight but also by its higher content. The tensile properties demonstrated that the addition of PEG‐200 to PLA led to an increase of elongation at break (>7000%), but a decrease of both tensile strength and tensile modulus. The plasticization of the PLA with PEG‐200 effectively lowers T_g as well as cold‐crystallization temperature, increasing with plasticizer content. SEM micrographs reveal plastic deformation and few long threads of a deformed material are discernible on the fracture surface. The use of low molecular weight PEG‐200 reduces the intermolecular force and increases the mobility of the polymeric chains, thereby improving the flexibility and plastic deformation of PLA. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4576–4580, 2013     

Controlling the stereostructure of non‐planar ring to induce the transition from plastic to elastomer in poly(butylene adipate‐co‐1,4‐cyclohexane dicarboxylate) and implement of polylactic acid toughness

The controllable polyesters with high overall performance are obtained by tuning the stereostructure of 1,4‐cyclohexylene ring moieties (CHRMs) in poly(butylene adipate‐co ?1,4‐cyclohexanedicarboxylate) (PBAC). After increasing the number of irregular cis‐CHRMs in the polyester, PBAC can transform from semicrystalline polymer to amorphous one. PBAC with 58% cis‐CHRMs starts to exhibit good elasticity with shape recovery of 60% at 250% deformation, indicating the transition from plastic to thermoplastic elastomer. Through blending with polylactic acid (PLA), the elastic PBAC greatly enhances the impact strength of PLA to 7.5 kJ/m². While the tensile elongation at break is dramatically improved to 161% with the addition of plastic PBAC. The mechanism related to the stereostructure of non‐planar ring of PBAC on the properties of PLA is also analyzed. Therefore, this research suggests a particular way to build non‐planar ring contained polyesters to modify PLA with high toughness. POLYM. ENG. SCI., 57:1277–1284, 2017. © 2017 Society of Plastics Engineers     

Compatibilization of poly(lactic acid)/ethylene‐propylene‐diene rubber blends by using organic montmorillonite as a compatibilizer

This work focuses on phase morphology and properties of immiscible poly(lactic acid)/ethylene‐propylene‐diene rubber (PLA/EPDM) blends compatibilized with organic montmorillonite (OMMT). Effect of OMMT loading on phase morphology, mechanical properties, and blown film bubble stability was investigated. Transmission electron micrographs show that a large number of OMMT nanolayers locate at interfacial region between PLA and EPDM phase, as well as in EPDM phase due to higher affinity of OMMT with EPDM. Scanning electron micrographs show that EPDM domain size decreases largely with increasing OMMT loading, which is associated with reduction of interfacial energy and inhibition of coalescence by the OMMT locating at the interface, acting as an emulsifier to enwrap the discrete domains. As OMMT loading increases from 0 to 1 phr, elongation at break increases from 20.4 to 151.7% and notched impact strength is enhanced from 8.2 to 31.7 kJ?m^?2. The reduced EPDM domain is the main reason for enhanced toughness of PLA/EPDM/OMMT samples according to crazing with shear yielding mechanism. However, with more than 2 phr of OMMT, the toughness decreases largely due to excessive stress concentration and OMMT aggregation. Attempts were made to produce ductile films from the PLA/EPDM/OMMT nanocomposites by using blown film extrusion. Improvement in blown film bubble stability and tensile ductility of PLA/EPDM/OMMT films also shows that OMMT is an efficient compatibilizer, as well as a processing aid for PLA/EPDM blends. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44192.     

Effects of thermoplastic poly(ether-ester) elastomer and bentonite nanoclay on properties of poly(lactic acid)

This work presented the influence of thermoplastic poly(ether-ester) elastomer (TPEE) and bentonite (BTN) on improving the mechanical and thermal properties of poly(lactic acid) (PLA). PLA was initially melt mixed with TPEE at six different loadings (5–30 wt%) on a twin screw extruder and then injection molded. The mechanical tests revealed an increasing impact strength and elongation at break with increasing TPEE loading, but a diminishing Young's modulus and tensile strength with respect to pure PLA. The blend at 30 wt% TPEE provided the optimum improvement in toughness, exhibiting an increase in the impact strength and elongation at break by 3.21- and 10.62-fold over those of the pure PLA, respectively. Scanning electron microscopy analysis illustrated a ductile fractured surface of the blends with the small dispersed TPEE domains in PLA matrix, indicating their immiscibility. The 70/30 (wt/wt) PLA/TPEE blend was subsequently filled with three loadings of BTN (1, 3, and 5 parts by weight per hundred of blend resin [phr]), where the impact strength, Young's modulus, tensile strength and thermal stability of all the blends were improved, while the elongation at break was deteriorated. Among the three nanocomposites, that with 1 phr BTN formed exfoliated structure and so exhibited the highest impact strength, elongation at break, and tensile strength compared to the other intercalated nanocomposites. Moreover, the addition of BTN was found to increase the thermal stability of the neat PLA/TPEE blend due to the barrier properties and high thermal stability of BTN.     

聚己内酯/聚乳酸/竹纤维复合材料制备及性能

以聚己内酯（PCL）和聚乳酸（PLA）共混物为基材,竹纤维（BF）作为增强材料,硅烷偶联剂为改性剂,通过模压成型制备了PCL/PLA/BF复合材料。研究了PCL和PLA质量比、BF质量分数、硅烷偶联剂用量以及模压温度对复合材料性能影响。结果表明,适宜的PCL/PLA质量比为1∶1,BF质量分数为40 %时BF/PCL/PLA复合材料的冲击强度、拉伸强度和断裂伸长率分别达到最大值11.26 kJ/m2,12.68 MPa和5.2 %;硅烷偶联剂用量为1 %时复合材料的冲击强度、拉伸强度和断裂伸长率分别达到最大值15.11 kJ/m2、13.15 MPa和5.8 %;模压温度为150 ℃时,复合材料的冲击强度、拉伸强度和断裂伸长率分别达到最大值14.51 kJ/m2、13.75 MPa和5.8 %。     

Toughening of polylactide via in situ formation of polyurethane crosslinked elastomer during reactive blending

Polylactide (PLA)/polyurethane (PU) composites were prepared by reactive blending method with in situ formation of PU particles via the reaction between polyester polyol (PPG) and toluene‐2,4‐diisocyanate (TDI). The interfacial compatibility and adhesion between the PLA and PU phases were greatly improved by the reaction of the terminal hydroxyl groups of PLA and N?C?O groups of TDI forming graft copolymer, as confirmed by FTIR spectroscopy. The elongation at break and notch impact strength of PLA/PU composites increased considerably with increasing PU content, and the tensile strength of PLA/PU composites decreased slightly compared with that of pure PLA. Upon addition of 12 wt % PU, the elongation at break and notch impact strength increased to 175.17% and 10.96 kJ/m², respectively, about 27 times and 5.4 times greater than the corresponding values for the pure PLA. The tensile strength decreased only slightly to 48.65 MPa. The excellent interfacial adhesion, the dispersed PU elastomeric particles acting as stress concentration areas, and the triggering of large matrix shear yield as well as many fibrils by internal cavitation were the main mechanical toughening mechanisms. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44383.     

抗氧剂1010对3D打印用聚乳酸氧化降解性能的影响

为研究抗氧剂1010(KY1010)对3D打印用聚乳酸(PLA)氧化降解性能的影响,以PLA和KY1010为原料,通过挤出成型工艺制得3D打印用PLA丝材,并采用FDM工艺制备复合材料,研究KY1010添加量对PLA丝材拉伸性能、动态热机械性能、氧化诱导期以及复合材料力学性能的影响.结果表明,KY1010可有效改善PL...     

Crystallization, structure and properties of plasticized poly(l-lactide)

Poly(l-lactide) (PLA) was plasticized with poly(ethylene glycol)s having M_w of 400 and 600 g/mol. In addition to poly(ethyne glycol)s with hydroxyl end groups, monomethyl ethers of poly(ethylene glycol) having M_w of 550 and 750 g/mol, with chains terminated with hydroxyl groups and methyl groups, were used. The effect of different end groups on the plasticization of both amorphous and semicrystalline PLA was studied. The crystallization, structure, thermal and tensile properties of PLA and PLA with 5 and 10 wt% of plasticizers were explored. No marked effect induced by different end groups of plasticizers was found. All the plasticizers used decreased T_g and increased the ability of PLA to cold crystallization. While an amorphous plasticized PLA could be deformed to about 550%, a semicrystalline PLA with the same total plasticizer content exhibited nonuniform plasticization of the amorphous phase and less ability to the plastic deformation. Nevertheless, a 20% elongation at break was achieved for a semicrystalline PLA with 10 wt% of the plasticizer. The plastic deformation of both neat and plasticized PLA was associated with crazing.     

Comparison of natural halloysite with synthetic carbon nanotubes in poly(lactic acid) based composites

The objective of this study is to compare the mechanical properties, structure and degradability of the nanocomposites prepared with tubular nanofillers, halloysite (HNT) and carbon nanotube (CNT) in poly(lactic acid) (PLA), and thermoplastic polyurethane (TPU) toughened PLA (T‐PLA) matrices. In the PLA matrix, CNT increased, whereas HNT decreased the tensile strength with increasing filler content. Also, the elongation at break and impact strength decreased with increasing CNT content, but these properties were relatively unchanged with increasing HNT content. However, when (TPU) was used as an impact modifier‐compatibilizer, addition of HNT further increased the impact strength and the elongation at break of the matrix, since short and straight HNT fibers were pulled out from the extensible, toughened matrix. The long and curvy CNT fillers always caused brittle fracture and affected the impact strength and elongation at break in a negative manner as the CNT content was increased. Both types of fillers did not significantly influence the degradation of PLA or toughened PLA matrices. POLYM. COMPOS., 38:2337–2346, 2017. © 2015 Society of Plastics Engineers     

Green esterification: A new approach to improve thermal and mechanical properties of poly(lactic acid) composites reinforced by cellulose nanocrystals

Cellulose nanocrystal (CNCs)‐reinforced poly(lactic acid) (PLA) nanocomposites were prepared using twin screw extrusion followed by injection molding. Masterbatch approach was used to achieve more efficient dispersion of CNCs in PLA matrix. Modified CNCs (b‐CNCs) were prepared using benzoic acid as a nontoxic material through a green esterification method in a solvent‐free technique. Transmission electron microscopy images did not exhibit significant differences in the structure of b‐CNCs as compared with unmodified CNCs. However, a reduction of 6.6–15.5% in the aspect ratio of b‐CNCs was observed. The fracture surface of PLA‐b‐CNCs nanocomposites exhibited rough and irregular pattern which confirmed the need of more energy for fracture. Pristine CNCs showed a decrease in the thermal stability of nanocomposites, however, b‐CNCs nanocomposites exhibited higher thermal stability than pure PLA. The average storage modulus was improved by 38 and 48% by addition of CNCs and b‐CNCs in PLA, respectively. The incorporation of b‐CNCs increased Young's modulus, ultimate tensile stress, elongation at break, and impact strength by 27.02, 10.90, 4.20, and 32.77%, respectively, however, CNCs nanocomposites exhibited a slight decrease in ultimate strength and elongation at break. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46468.     

高粘度聚乳酸的研制

采用热固性反应树脂(PME)和聚乳酸(PLA)反应挤出制备了高粘度PLA.结果表明,PME交联网络的形成可以使PLA的粘度明显提高,并使PLA的断裂伸长率和冲击强度基本不变,拉伸强度提高.采用扫描电子显微镜(SEM)研究表明,复合材料存在相分离,是不相容的体系.     

Tri‐(butanediol‐monobutyrate) citrate plasticizing poly(lactic acid): Synthesis,crystallization, thermal,and mechanical properties

Tri‐(butanediol‐monobutyrate) citrate (TBBC) as a new plasticizer for poly(lactic acid) (PLA) was synthesized via a two‐step esterification. The chemical structure of TBBC was characterized by ¹H‐nuclear magnetic resonance. The studies on solubility parameters, transparence, and storage stability indicated the good miscibility between PLA and TBBC. The glass transition, crystallization, thermal, and mechanical properties of PLA plasticized by TBBC were evaluated. With an increase in TBBC content, the glass transition temperature (T_g), melting point (T_m), and the cold crystallization temperature (T_cc) of plasticized PLA gradually shifted to a lower temperature. The elongation at break and flexibility were greatly improved by the addition of TBBC. After 30 days of storage, PLA plasticized with up to 20 wt% of TBBC exhibited good storage stability and remained the original transparence and mechanical properties. The flexibility of PLA/TBBC films can be tuned by changing TBBC content. The corresponding crystalline morphology and structure were investigated by Polarizing optical microscope and X‐ray diffraction as well. This study revealed that TBBC was miscible with PLA and may therefore be a promising plasticizer for PLA‐based packaging materials. POLYM. ENG. SCI., 55:205–213, 2015. © 2014 Society of Plastics Engineers     

Preparation and characterization of poly(lactic acid)/poly(ethylene oxide) blend film: effects of poly(ethylene oxide) and poly(ethylene glycol) on the properties

Poly(lactic acid) (PLA) film plasticized with poly(ethylene oxide) (PEO) at various weight percentages (1–5 wt%) was prepared to improve the elongation, thus overcoming the inherent brittleness of the material. After optimization of the amount of PEO (4 wt%) through mechanical analysis, poly(ethylene glycol) (PEG), a well‐established plasticizer of PLA, was added (0.5–1.5 wt%) without hampering the transparency and tensile strength much, and again its amount was optimized (1 wt%). Neat PLA and PLA with the other components were solvent‐cast in the form of films using chloroform as a solvent. Improvement in elongation at break and reduction in tensile strength suggested a plasticizing effect of both PEO and PEG on PLA. Thermal and infrared data revealed that the addition of PEO induced β crystals in PLA. Scanning electron micrographs indicated a porous surface morphology of the blends. PEO alone in PLA exhibited the best optical clarity with higher percentage crystallinity, while PEG incorporation in PLA/PEO resulted in superior barrier properties. Also, the stability of the blends under a wide range of pH means prospective implementation of the films in packaging of food and non‐food‐grade products. © 2018 Society of Chemical Industry     

Super-tough poly(lactic acid) using a fully bio-based polyester containing malic acid via in-situ interfacial compatibilization

Reactive interfacial compatibilization is the most efficient way to prepare super-tough poly (lactic acid) (PLA) materials. Introducing a post-reactive group into a toughening agent that can react with PLA is the key issue. Herein, we reported a series of fully bio-based polyesters (PBSePM) synthesized with sebacic acid, diethyl malate, 1,3-propanediol, and 1,4-butanediol via transesterification in one pot. Super-tough PLA materials can be obtained by reactively blending with PBSePM in the presence of hexamethylene diisocyanate (HDI). In the processing, the side hydroxyl group of the PBSePM reacted with HDI and formed polyurethane elastomer to improve the toughness of PLA. Moreover, the in-situ formed PLA-g-PBSePM grafted copolymer enhanced the interfacial adhesion. With increasing diethyl malate moiety in PBSePM, the PBSePM phase morphology transformed from co-continuous phase structure to semi-continuous and “sea-island” phase structure. When adding 20 wt% PBSePM, all PLA/PBSePM blends have a notched impact strength higher than 53 kJ m⁻², suggested a super toughness effect. Maximum impact strength of 83 kJ m⁻² was realized while the PBSePM containing 20% diethyl malate moiety. In addition, super-tough PLA materials can be achieved by only adding 15 wt% PBSePM20, exhibited a highly efficient toughening effect.     

Morphology,mechanical, and rheological properties of poly(lactic acid)/ethylene acrylic acid copolymer blends processing via vane extruder

This work aimed to study, for the first time, the melt blending of poly(lactic acid) (PLA) and ethylene acrylic acid (EAA) copolymer by a novel vane extruder to toughen PLA. The phase morphologies, mechanical, and rheological properties of the PLA/EAA blends of three weight ratios (90/10, 80/20, and 70/30) were investigated. The results showed that the addition of EAA improves the toughness of PLA at the expense of the tensile strength to a certain degree and leads the transition from brittle fracture of PLA into ductile fracture. The 80/20 (w/w) PLA/EAA blend presents the maximum elongation at break (13.93%) and impact strength (3.18 kJ/m²), which is 2.2 and 1.2 times as large as those of PLA, respectively. The 90/10 and 80/20 PLA/EAA blends exhibit droplet‐matrix morphologies with number average radii of 0.30–0.73 μm, whereas the 70/30 PLA/EAA blend presents an elongated co‐continuous structure with large radius (2.61 μm) of EAA phase and there exists PLA droplets in EAA phase. These three blends with different phase morphologies display different characteristic linear viscoelastic properties in the low frequency region, which were investigated in terms of their complex viscosity, storage modulus, loss tangent, and Cole‐Cole plots. Specially, the 80/20 PLA/EAA blend presents two circular arcs on its Cole‐Cole plot. So, the longest relaxation time of the 80/20 blend was obtained from its complex viscosity imaginary part plot, and the interfacial tension between PLA and EAA, which is 4.4 mN/m, was calculated using the Palierne model. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40146.