Rheological and thermal properties of epoxy nanocomposites reinforced with alkylated multi‐walled carbon nanotubes

The effects of functionalized multi‐walled carbon nanotubes (MWCNTs) on thermal and chemorheological behaviors of an epoxy‐based nanocomposite system were investigated. Chemical functionalization of MWCNTs by acid modification (A‐MWCNTs) and chemical amidation (D‐MWCNTs) was confirmed using Fourier transform infrared spectroscopy and thermogravimetric analysis. It was found that the D‐MWCNTs had a significant effect on the chemorheological behaviors of the epoxy‐based nanocomposite. Compared to the epoxy/A‐MWCNT nanocomposite, the epoxy/D‐MWCNTs nanocomposite showed a significant increase in gel time, as obtained from isothermal rheology measurements. Also, the storage modulus of the diglycidylether of bisphenol F (DGEBF)/D‐MWCNTs nanocomposite was higher than that of the DGEBF/D‐MWCNTs nanocomposite and gradually increased with an increase of frequency. This could be interpreted by the relatively strongly interconnected structure of the D‐MWCNTs in the DGEBF epoxy resin, which arises from the functionalized alkyl groups of the D‐MWCNTs in dispersion phases with the DGEBF epoxy resin. Copyright © 2012 Society of Chemical Industry     

The effects of triethylenetetramine grafting of multi‐walled carbon nanotubes on its dispersion,filler‐matrix interfacial interaction and the thermal properties of epoxy nanocomposites

This study describes the influence of triethylenetetramine (TETA) grafting of multi‐walled carbon nanotubes (MWCNTs) on the dispersion state, interfacial interaction, and thermal properties of epoxy nanocomposites. MWCNTs were first treated by a 3:1 (v/v) mixture of concentrated H₂SO₄/HNO₃, and then TETA grafting was performed. Chemically grafted MWCNT/bisphenol‐A glycidol ether epoxy resin/2‐ethyl‐4‐methylimidazole nanocomposites were prepared. TETA grafting could establish the connection of MWCNTs to the epoxy matrix and transform the smooth and nonreactive MWCNT surface into a hybrid material that possesses the characteristics of both MWCNTs and TETA, which facilitates homogeneous dispersion of MWCNTs and improves nanotube‐epoxy interfacial interaction. Therefore, the impact property, glass transition temperature, thermal stability, and thermal conductivity of epoxy nanocomposites are enhanced. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Preparation and properties of multiwalled carbon nanotube/epoxy‐amine composites

Different amounts of multiwalled carbon tubes (MWCNTs) were incorporated into an epoxy resin based on diglycidyl ether of bisphenol A and both epoxy precursor and composite were cured with 4,4′‐diamino diphenyl sulfone. Transmission and scanning electron microscopy demonstrated that the carbon nanotubes are dispersed well in the epoxy matrix. Differential scanning calorimetry measurements confirmed the decrease in overall cure by the addition of MWCNTs. A decrease in volume shrinkage of the epoxy matrix caused by the addition of MWCNTs was observed by pressure–volume–temperature measurements. Thermomechanical and dynamic mechanical analysis were performed for the MWCNT/epoxy composites, showing that the T_g was slightly affected, whereas the dimensional stability and stiffness are improved by the addition of MWCNTs. Electrical conductivity measurements of the composite samples showed that an insulator to conductor transition takes place between 0.019 and 0.037 wt % MWCNTs. The addition of MWCNTs induces an increase in both impact strength (18%) and fracture toughness (38%) of the epoxy matrix with very low filler content. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal conductivity and dynamic mechanical property of glycidyl methacrylate‐grafted multiwalled carbon nanotube/epoxy composites

The well dispersed multiwalled carbon nanotube (MWCNT)/epoxy composites were prepared by functionalization of the MWCNT surfaces with glycidyl methacrylate (GMA). The morphology and thermal properties of the epoxy nanocomposites were investigated and compared with the surface characteristics of MWCNTs. GMA‐grafted MWCNTs improved the dispersion and interfacial adhesion in epoxy resin, and enhanced the network structure. The storage modulus of 3 phr GMA‐MWCNTs/epoxy composites at 50°C increased from 0.32 GPa to 2.87 GPa (enhanced by 799%) and the increased tanδ from 50.5°C to 61.7°C (increased by 11.2°C) comparing with neat epoxy resin, respectively. Furthermore, the thermal conductivity of 3 phr GMA‐MWCNTs/epoxy composite is increased by 183%, from 0.2042 W/mK (neat epoxy) to 0.5781 W/mK. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Hydrogen bond containing multiwalled carbon nanotubes in polyurethane composites

Introduction of hydrogen bonding sites onto multi‐walled carbon nanotubes (MWCNTs) included carboxylic acid, amide‐amine, and novel amide‐urea MWCNTs for the formation of homogenous polyurethane composites. Acid oxidation and subsequent derivatization introduced hydrogen bonding functionality onto MWCNTs to reveal the effect of surface functionalization on mechanical properties in a 45 wt% hard segment polyurethane matrix. Raman spectroscopy showed an increase in the D/G peak ratio, which indicated successful oxidation, and X‐ray photoelectron spectroscopy also revealed elemental compositions that supported each step of the functionalization strategy. Thermogravimetric analysis supported functionalization with an increase in percent weight loss for each functionalization, and the MWCNT surface functionalization determined pH‐dependent dispersibility. The nonfunctionalized MWCNT composites showed poor dispersion with transmission electron microscopy, and in sharp contrast, the functionalized composites displayed homogenous dispersions. Tensile testing revealed improved stress at break in the functionalized MWCNT composites at low loadings due to homogenous dispersion. POLYM. COMPOS., 37:1425–1434, 2016. © 2014 Society of Plastics Engineers     

Mild functionalization of carbon nanotubes filled epoxy composites: Effect on electromagnetic interferences shielding effectiveness

The effect of nitric acid mild functionalized multiwalled carbon nanotubes (MWCNTs) on electromagnetic interference (EMI) shielding effectiveness (SE) of epoxy composites was examined. MWCNTs were oxidized by concentrated nitric acid under reflux conditions, with different reaction times. The dispersion of MWCNTs after functionalization was improved due to the presence of oxygen functional groups on the nanotubes surface. Functionalization at 2 h exhibits the highest EMI SE and electrical conductivity of MWCNTs filled epoxy composites. However, EMI shielding performance of MWCNTs filled epoxy composite declined when the functionalization reaction time was prolonged. This was due to extensive damage on the MWCNT structure, as verified by a Raman spectroscope. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42557.     

A liquid‐like multiwalled carbon nanotube derivative and its epoxy nanocomposites

Multiwall carbon nanotubes (MWCNTs) with liquid‐like behavior at room temperature were prepared with sulfonic acid terminated organosilanes as corona and tertiary amine as canopy. The liquid‐like MWCNT derivative had low viscosity at room temperature (3.89 Pa s at 20°C) and exhibited non‐Newtonian shear‐thinning behavior. The weight fraction of MWCNT in the derivative was 16.72%. The MWCNT derivative showed very good dispersion in organic solvents, such as ethanol and acetone. The liquid‐like MWCNT derivative was incorporated into epoxy matrix to investigate the mechanical performance of the nanocomposites and the distribution of MWCNTs in the matrix. When the liquid‐like MWCNT derivative content was up to 1 wt %, the flexural strength and impact toughness of composites were 12.1 and 124% higher than the pure epoxy matrix, respectively. Transmission electron microscope (TEM) confirmed the very good dispersion of the liquid‐like MWCNT derivative in epoxy matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2217–2224, 2013     

Improving thermal conductivity and shear strength of carbon nanotubes/epoxy composites via thiol‐ene click reaction

This study investigates the effect of the thiol‐ene click reaction on thermal conductivity and shear strength of the epoxy composites reinforced by various silane‐functionalized hybrids of sulfhydryl‐grafted multi‐walled carbon nanotubes (SH‐MWCNTs) and vinyl‐grafted MWCNTs (CC‐MWCNTs). The results of Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, thermal gravimetric analysis (TGA), and transmission electron microscopy (TEM) show that the sulfhydryl groups and vinyl groups are successfully grafted onto the surface of MWCNTs, after treatment of MWCNT with triethoxyvinylsilane and 3‐mercaptopropyltrimethoxysilane, respectively. Scanning electron microscopy (SEM), HotDisk thermal constant analyzer (HotDisk), optical microscope, and differential scanning calorimetry (DSC) are used to characterize the resultant composites. It is demonstrated that the hybrid of 75 wt % SH‐MWCNTs and 25 wt % CC‐MWCNTs has better dispersion and stability in epoxy matrix, and shows a stronger synergistic effect in improving the thermal conductivity of epoxy composite via the thiol‐ene click reaction with 2,2′‐azobis(2‐methylpropionitrile) as thermal initiator. Furthermore, the tensile shear strength results of MWCNT/epoxy composites and the optical microscopy photographs of shear failure section indicate that the composite with the hybrid MWCNTs has higher shear strength than that with raw MWCNTs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44579.     

Enhancement in mechanical properties of multiwalled carbon nanotube‐reinforced epoxy composites: Crosslinking of the reinforcement with the matrix via diamines

In this study, the effect of diamine molecular structure, attached to the multiwalled carbon nanotubes (MWCNTs), on the interfacial interactions of the MWCNTs and the epoxy matrix was studied. Pristine MWCNTs were successfully functionalized with multiple aliphatic and aromatic diamines. It has been found that, compared to aliphatic molecules, aromatic diamines can yield higher functionalization degree, due to higher activity and longer half‐life of aromatic intermediates. However, at the same functionalization degree, the aliphatic ligands were more successful in reacting with epoxy chains and forming covalent bonds between the MWCNTs and the matrix. Considerable improvements were achieved in the mechanical properties of functionalized MWCNT‐reinforced epoxy composites in comparison with the pristine MWCNT‐reinforced composites. Fractography observations revealed distinct differences in the failure modes of reinforced composites after functionalization of the MWCNTs with diamines. POLYM. ENG. SCI., 59:1905–1910, 2019. © 2019 Society of Plastics Engineers     

Effect of amino‐functionalization of multi‐walled carbon nanotubes on the dispersion with epoxy resin matrix

Amino‐functionalization of multiwalled carbon nanotubes (MWCNTs) was carried out by grafting triethylenetetramine (TETA) on the surfaces of MWCNTs through the acid–thionyl chloride way. The amino‐functionalized MWCNTs show improved compatibility with epoxy resin and, as a result, more homogenous dispersion in the matrix. The mechanical, optical, and thermal properties of the amino‐functionalized MWCNT/epoxy composites were also investigated. It was found that introducing the amino‐functionalized MWCNTs into epoxy resin greatly increased the charpy impact strength, glass transition temperature, and initial decomposing temperature of cured epoxy resin. In addition, introducing unfunctionalized MWCNTs into epoxy resin was found greatly depressing the light transmission properties, which would affirmatively confine the application of the MWCNTs/epoxy composites in the future, while much higher light transmittance than that of unfunctionalized MWCNTs/epoxy composites was found for amino‐functionalized MWCNTs/epoxy composites. SEM of the impact cross section and TEM of ultrathin film of the amino‐functionalized MWCNTs/epoxy composites showed that the amino‐functionalized MWCNTs were wetted well by epoxy matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 97–104, 2006     

Effects of three surfactant types of anionic, cationic and non-ionic on tensile properties and fracture surface morphology of epoxy/MWCNT nanocomposites

Three types of surfactants were used to enhance the dispersion of multi-wall carbon nanotubes (MWCNTs) in the epoxy matrix. MWCNTs were separately treated with non-ionic (polyoxyethylene octyl phenyl ether, Triton X-100), cationic (hexadecyl-trimethyl-ammonium bromide, CTAB) and anionic (sodium dodecyl sulfate, SDS) surfactants and their effects were evaluated on the dispersion state and surface chemistry, as well as on the tensile properties and tensile fracture surface morphology of MWCNTs/epoxy nanocomposites. The active surfaces of the carbon nanotubes were characterized by FTIR. The non-ionic surfactant, Triton X-100, had the best effect on dispersion of the MWCNT in the epoxy matrix, thus, positively affecting the tensile parameters of the corresponding nanocomposites which were attributed to the ??bridging?? effects between the MWCNT and epoxy, introduced by the hydrophobic and hydrophilic heads of the corresponding surfactant. Presence of MWCNTs as reinforcing agent increased the elastic modulus of nanocomposites, indicating the improved interfacial adhesion between CNTs and polymer matrix. The regions of nucleation and propagation of cracks were clearly seen in the SEM micrographs of the tensile fracture surface of the nanocomposites. The cracks deviated on reaching the carbon nanotubes. The dispersing aiding capabilities of the three surfactants used in the present study were as follows: cationic?<?anionic?<?non-ionic.     

Noncovalent compatibilization of polypropylene/MWCNT composites using an amino‐pyridine grafted polypropylene matrix

Polypropylene (PP)/multiwalled carbon nanotube (MWCNT) composites are prepared by implementing noncovalent compatibilization. The compatibilization method involves PP matrix functionalization with pyridine (Py) aromatic moieties, which are capable of π–π interaction with MWCNT sidewalls. Imaging revealed that the addition of 25 wt% of PP‐g‐Py to neat PP is capable of drastically reducing nanotube aggregate size and amount, compared to a matrix containing the equivalent amount of a maleated PP (PP‐g‐MA). Raman spectroscopy confirms improved polymer/nanotube interaction with the PP‐g‐Py matrix. The electrical percolation threshold appears at a MWCNT loading of approximately 1.2 wt%, and the maximum value of the electrical conductivity achieved is 10⁻² S/m, irrespective of the functionalization procedure. The modulus of the composites is improved with the addition of MWCNTs. Furthermore, composites functionalized with Py display significant improvements in composite ductility compared with their maleated counterparts because of the improved filler dispersion. POLYM. COMPOS., 37:2794–2802, 2016. © 2015 Society of Plastics Engineers     

Nanotube fracture during the failure of carbon nanotube/alumina composites

Multi-walled carbon nanotubes (MWCNTs) underwent failure during crack opening in a MWCNT/alumina composite. Transmission electron microscope observations and single nanotube pullout tests revealed that the MWCNTs, rather than pulling out from the alumina matrix, broke in the outer shells and then the inner core was pulled away, leaving fragments of the outer shells in the matrix (i.e., they underwent failure in a “sword-in-sheath” fracture mode, as observed for MWCNTs under tensile loading). Some MWCNTs failed leaving either a very short sword-in-sheath failure or a clean break. Theoretical predictions based on the MWCNT failure and pullout models suggested that the use of MWCNTs having a much higher load carrying capacity may lead to composites with a higher fracture toughness. These results may provide new insight into the fracture mechanisms and suggest a new design methodology for MWCNT-based ceramic composites, leading to improved fracture toughness.     

Structure‐property relationship of substituted pyrrolidine functionalized CNT epoxy nanocomposite

Carbon nanotubes (CNTs) based polymer nanocomposites hold the promise of delivering exceptional mechanical properties and multifunctional characteristics. However, the realization of exceptional properties of CNT based nanocomposites is dependent on CNT dispersion and CNT‐matrix adhesion. To this end, we modified MWCNTs by Prato reaction to yield aromatic (phenyl and 2‐hydroxy‐4‐methoxyphenyl) substituted pyrrolidine functionalized CNTs (fCNT1 and fCNT2) and aliphatic (2‐ethylbutyl and n‐octyl) substituted pyrrolidine functionalized CNTs (fCNT3 and fCNT4). The functionalization of CNTs was established by Thermogravimetric analysis (TGA), Raman Spectroscopy, and XPS techniques. Optical micrographs of fCNT epoxy mixture showed smaller aggregates compared to pristine CNT epoxy mixture. A comparison of the tensile results and onset decomposition temperature of fCNT/epoxy nanocomposite showed that aliphatic substituted pyrrolidine fCNT epoxy nanocomposites have higher onset decomposition temperature and higher tensile toughness than aromatic substituted pyrrolidine fCNT epoxy nanocomposites, which is consistent with the dispersion results of fCNTs in the epoxy matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42284.     

The effect of a doubly modified carbon nanotube derivative on the microstructure of epoxy resin

The surface of multi wall carbon nanotubes (MWCNTs) was first covalently functionalized with oleyl amine and then non-covalently wrapped with polycarbosilane (PCS). The hybrid functional groups were chosen to introduce different features in the MWCNTs properties. For covalent functionalization a long chain unsaturated aliphatic amine was used to simultaneously achieve the dissociation of MWCNT bundles along with the dispersion and interaction with the host matrix using the amide functionality and double bond. On the other hand, a thermally stable polymer was selected which can interact with both resin and glass fabric to promote interfacial adhesion. This hybrid doubly modified MWCNT is thus possesses duel advantages in glass fiber based epoxy composite. The pristine, covalent, noncovalent and covalent-noncovalent doubly modified MWCNT systems were used to study the viscoelastic behavior and interactions of functionalized MWCNTs in the matrix above and below the glass transition temperature of the matrix. The PCS coating on the MWCNTs is amorphous and thermally insulating whereas the nanotube is highly graphitized and thermally conducting. This contrasting behavior provides us to insight into the temperature dependant resin microstructure and curing thermodynamics of epoxy resin in the presence of MWCNTs.     

Effect of the addition of multi‐walled carbon nanotubes on the thermomechanical properties of epoxy resin

The influence of multi‐walled carbon nanotubes (MWCNTs) on thermosetting epoxy is examined using dynamic mechanical analysis, thermogravimetric analysis, and differential scanning calorimetry (DSC). Specimens are prepared with loadings of 0.1 and 1 wt% MWCNTs which are dispersed in the resin using two different dispersion methods. While the storage modulus of the specimens is improved, both the glass transition temperature and the thermal stability are reduced by the addition of MWCNTs with both effects being greater for the higher MWCNT loading, for both dispersion systems. The DSC results additionally indicate that the level of residual unreacted epoxy increases progressively with the addition of the nanotubes. This finding is considered as confirmation that the MWCNTs obstruct crosslinking of the epoxy resin. POLYM. COMPOS., 38:1873–1880, 2017. © 2015 Society of Plastics Engineers     

Effects of carbon nanotube functionalization on the mechanical and thermal properties of epoxy composites

Chemically functionalized multi-walled carbon nanotube (MWCNT)/bisphenol-A glycidol ether epoxy resin/2-ethyl-4-methylimidazole composites were prepared. MWCNTs were first treated by a 3:1 (v/v) mixture of concentrated H₂SO₄/HNO₃, and then triethylenetetramine (TETA) grafting was carried out. X-ray photoelectron spectroscopy analysis proved the effectiveness of H₂SO₄/HNO₃ treatment and confirmed the TETA functionalization mechanism. Chemical functionalization decreases the crystalline content of MWCNTs, however, it did not greatly disrupt their structure. Transmission electron microscopy showed that there was a TETA thin layer on the MWCNT surface, which contributes to the homogenous dispersion of MWCNTs in epoxy matrix and the improvement of the MWCNT-epoxy interfacial interaction. Thus the impact strength, bending strength and thermal conductivity of the composites are enhanced.     

Toughening of cycloaliphatic epoxy resin by multiwalled carbon nanotubes

The toughness of cycloaliphatic epoxy resin 3,4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexane carboxylate (ERL‐4221) has been improved by using multiwalled carbon nanotubes (MWCNTs) treated by mixed acids. The MWCNT/ERL‐4221 composites were characterized by Raman spectroscopy and their mechanical properties were investigated. A significant increase in the tensile strength of the composite from 31.9 to 55.9 MPa was obtained by adding only 0.05 wt % of MWCNTs. And a loading of 0.5 wt % MWCNTs resulted in an optimum tensile strength and cracking energy, 62.0 MPa and 490 N cm, respectively. Investigation on the morphology of fracture surface of the composites by field emission scanning electron microscopy demonstrated the crack pinning‐front bowing and bridging mechanisms of toughening. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Physical properties of phenol-anchored multiwall carbon nanotube/epoxy nanocomposite

Surface functionalization of multiwall carbon nanotubes (MWCNTs) was carried out by introducing a ylide group containing anchored phenol structures. Epoxy nanocomposites filled with modified and pristine carbon nanotubes were prepared, and their mechanical, electrical, and thermal properties were evaluated. Mechanical properties such as tensile strengths and Young’s moduli of the epoxy nanocomposites increased significantly with the addition of the modified MWCNTs compared to the pristine MWCNTs, due to the strong interaction between the modified MWCNTs and the epoxy matrix. Scanning electron microscopy of the fractured epoxy systems revealed that the functionalized MWCNTs were finely dispersed in the matrix, as opposed to the pristine carbon nanotubes. The epoxy/functionalized MWCNT nanocomposite had a lower surface electrical resistance than the epoxy/pristine MWCNT nanocomposite, confirming the effect of functionalization.     

High dispersion ability of fluorene‐based polyester as a polymer matrix for carbon nanotubes

The high compatibility of fluorene‐based polyester (FBP‐HX) as a polymer matrix for multiwalled carbon nanotubes (MWCNTs) is discussed. A low surface resistivity due to the fine dispersion of MWCNTs in FBP‐HX and polycarbonate (PC) is reported. With a solution‐casting method, a percolation threshold with the addition of between 0.5 and 1.0 wt % MWCNTs was observed in the MWCNT/PC and MWCNT/FBP‐HX composites. Because of the coverage of FBP‐HX on the MWCNTs, a higher surface resistivity and a higher percolation ratio of the MWCNT/FBP‐HX composites were achieved compared with the values for the MWCNT/PC composites. In the MWCNT/FBP‐HX composites, MWCNTs covered with FBP‐HX were observed by scanning electronic microscopy. Because of the coverage of FBP‐HX on the MWCNTs, FBP‐HX interfered with the electrical pathway between the MWCNTs. The MWCNTs in FBP‐HX were covered with a 5‐nm layer of FBP‐HX, but the MWCNTs in the MWCNT/PC composites were in their naked state. MWCNT/PC sheets demonstrated the specific Raman absorption of the MWCNTs only with the addition of MWCNTs of 1 wt % or above because of the coverage of the surface of the composite sheet by naked MWCNTs. In contrast, MWCNT/FBP‐HX retained the behavior of the matrix resin until a 3 wt % addition of MWCNTs was reached because of the coverage of MWCNTs by the FBP‐HX resin, induced by its high wettability. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010