Thermal and morphological studies on γ‐Fe2O3 polystyrene composites and the affect of additives

γ‐Fe₂O₃polystyrene (PS) composite films were prepared by a gel‐casting technique to obtain monodisperse composite films. To understand the effect of additives on the prepared composite films, additives such as rice husk ash and thiourea were made to disperse into the PS matrix. The as‐prepared γ‐Fe₂O₃ PS composite films, along with their additives, were subjected to characterization and study by X‐ray diffraction, scanning electron microscopy, thermal, IR, and dielectric measurement techniques. These studies showed monodisperse and chemically homogenous composite films with an increase in thermal behavior. An interesting self‐assembly of rod‐like nanoparticles of γ‐Fe₂O₃ particles into the polymer matrix, which formed spherical packets, was observed for the γ‐Fe₂O₃PS composite film. The electrical behavior of these films was interesting, as some showed conduction whereas others showed an increase in dielectric behavior. This nature was explained by the dielectric measurements. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 778–788, 2004     

Studies on γ‐Fe2O3–high‐density polyethylene composites and their additives

γ‐Fe₂O₃–high‐density polyethylene (HDPE) composite films are prepared by a gel‐casting technique. To understand the effect of additives, rice husk ash and thiourea are made to disperse in the HDPE matrix to obtain the composite films with additives. The as‐prepared γ‐Fe₂O₃–HDPE composite films with their additives are subjected to characterization and study through X‐ray diffraction, thermal, scanning electron microscopy, and dielectric measurements. The results are qualitatively treated. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1527–1533, 2004     

Mechanical properties and densification behavior of β‐spodumene/anorthite composites

Although β‐spodumene/anorthite composites are interesting systems, little research work has been done to study their properties. This study aims at investigating the preparation and properties of β‐spodumene/anorthite composites containing β‐spodumene proportions ranging between 10 and 25 mass %. X‐ray diffraction analysis (XRD), Scanning electron microscopy (SEM), and the coefficient of thermal expansion (CTE) were used to characterize the effect of addition of β‐spodumene on the phase relations, microstructure, and thermal expansion behavior of resultant composites. The results show that the presence of β‐spodumene significantly reduces the porosity and reduces the densification temperature. It reduces thermal expansion and enhances the mechanical properties of anorthite‐containing composites.     

Structural elucidation and iron oxidation states in situ formed β‐Ca3(PO4)2/α‐Fe2O3 composites

A detailed structural analysis on the in situ synthesized β‐Ca₃(PO₄)₂/α‐Fe₂O₃ composites is demonstrated. Compositional ratios, the influence and occupancy of iron at the β‐Ca₃(PO₄)₂ lattice, oxidation state of iron in the composites are derived from analytical techniques involving XRD, FT‐IR, Raman, refinement of the powder X‐ray diffraction and X‐ray photoelectron spectroscopy. Iron exists in the Fe³⁺ state throughout the investigated systems and favors its occupancy at the Ca²⁺(5) site of β‐Ca₃(PO₄)₂ until critical limit, and thereafter crystallizes as α‐Fe₂O₃ at ambient conditions. Fe³⁺ occupancy at the β‐Ca₃(PO₄)₂ lattice yields a Ca₉Fe(PO₄)₇ structure that is isostructural with its counterpart. A strong rise in the soft ferromagnetic behavior of β‐Ca₃(PO₄)₂/α‐Fe₂O₃ composites is obvious that depends on the content of α‐Fe₂O₃ in the composites. Overall, the diverse level of iron inclusions at the calcium phosphate system with a Ca/P ratio of 1.5 yields a structurally stable β‐Ca₃(PO₄)₂/α‐Fe₂O₃ composites with assorted compositional ratios.     

Interfacial and mechanical properties of γ‐Fe2O3/segmented polyurethane/poly(vinyl chloride) composites

Segmented polyurethane (SPU)/poly(vinyl chloride) (PVC) blends were particulated with γ‐Fe₂O₃. Interfacial properties of the composite were studied through the adsorption behaviors of SPU and PVC and their blends on γ‐Fe₂O₃ particles surface. Mechanical properties of the composite were measured with dynamic mechanical analysis and tensile test measurements. PVC with functional groups (FPVC), because of strong interactions, showed preferential adsorption on γ‐Fe₂O₃ compared with SPU and PVC. Moreover, the γ‐Fe₂O₃ particles were covered by FPVC in the γ‐Fe₂O₃/SPU/FPVC composite. The adsorption layer of FPVC protected SPU from catalytic degradation by γ‐Fe₂O₃, resulting in increasing hydrolytic stability for SPU. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3030–3035, 2001     

Influence of structure of amines on the properties of amines‐modified reduced graphene oxide/polyimide composites

Graphene oxide (GO), as an important precursor of graphene, was functionalized using alkyl‐amines with different structure and then reduced to prepare reduced amines grafted graphene oxide (RAGOs) by N₂H₄ · H₂O. The successful chemical amidation reaction between amine groups of alkyl‐amines and carboxyl groups of GO was confirmed by Fourier transform infrared (FTIR), X‐ray photoelectron spectroscopy (XPS), and thermal gravimetric analysis (TGA). Then RAGOs/polyimide nanocomposites were prepared via in situ polymerization and thermal curing process with different loadings of RAGOs. The modification of amine chains lead to homogenous dispersion of RAGOs in the composites and it formed strong interfacial adhesion between RAGOs and the polymer matrix. The mechanical and electrical properties of polyimide (PI) were significantly improved by incorporation of a small amount of RAGOs, the influence of structure of amines grafted on RAGOs on the enhancement effects of composites was discussed. The research results indicated that the proper structure of amine could effectively enhance the properties of composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43820.     

The mechanical properties of β‐Si3N4 whiskers‐reinforced dental resin composites

The surface‐modified β‐Si₃N₄ whiskers were used as inorganic fillers to reinforce dental resin (Bis‐GMA/TEGDMA) matrix with filler level ranging from 0 to 60 wt %. The experimental results indicated that the fracture strength of the composites increased from 79.85 to 139.8 MPa with increasing the whiskers loading. The compressive strength, elastic modulus, and rockwell hardness all increased monotonously with increasing filler level. Furthermore, thermal cycling did not decrease the fracture strength of the composites. Moreover, the composites showed good biocompatibility to support MG63 cells adhesion and proliferation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40692.     

Fabrication and properties of surface‐modified β‐Si3N4 whiskers reinforced dental resin composites

In this article, three kinds of surface‐modified methods were used to treat β‐Si₃N₄ whiskers before being incorporated into Bis‐GMA/TEGDMA dental resin matrix in order to improve the whiskers' reinforcing effect. The experimental results showed that composites with directly heat‐treated and then silanized β‐Si₃N₄ whiskers had the best reinforcing effect. They had flexural strength of 160 ± 7.0 MPa (mean ± SD; n = 6), compressive strength of 371 ± 1.4 MPa (mean ± SD; n = 5) and HRA of 48.4 ± 0.5(mean ± SD; n = 5), respectively. In addition, water sorption and solubility test demonstrated that the composites were reliable to use as the dental restoration materials. Therefore, the directly heat‐treated and then silanized β‐Si₃N₄ whiskers (better than β‐Si₃N₄ whiskers mixed with SiO₂ nanoparticles or SiO₂ sols) were most suitable fillers to reinforce dental resin composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Chemical synthesis,characterization, and direct‐current conductivity studies of polypyrrole/γ‐Fe2O3 composites

The in situ polymerization of pyrrole was carried out in the presence of γ‐Fe₂O₃ to synthesize polypyrrole/γ‐Fe₂O₃ composites by a chemical oxidation method. The polypyrrole/γ‐Fe₂O₃ composites were synthesized with various compositions, including 10, 20, 30, 40, and 50 wt % γ‐Fe₂O₃ in pyrrole. The polypyrrole/γ‐Fe₂O₃ composites were characterized with X‐ray diffractometry and infrared spectroscopy. The surface morphology of these composites was studied with scanning electron microscopy. The direct‐current conductivity was studied from 40 to 200°C. The dimensions of the γ‐Fe₂O₃ particles in the matrix had a greater influence on the conductivity values. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2797–2801, 2007     

Preparation and properties of β‐phase graphene oxide/PVDF composite films

We report preparation of graphene oxide (GO) from expanded graphite (EG) via a modified Hummers method. GO/PVDF composites films were obtained using solvent N, N‐Dimethylformamide (DMF) and cosolvent comprising deionized water/DMF combination. X‐ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analyses revealed that the main crystal structure of the composite films is β‐phase, and use cosolvent method tends to favor the formation of β‐phase. Scanning electron microscopy (SEM) was used to investigate the microstructure of composite films. Storage modulus and loss modulus were measured by Dynamic mechanical analysis (DMA). Broadband dielectric spectrum tests showed an increase in the dielectric constant of the GO/PVDF composite films with the rising content of GO, and by cosolvent method could improve the dielectric constant while reducing the dielectric loss. Our method that uses GO as an additive and deionized water/DMF as the cosolvent provides a promising and low‐cost pathway to obtain high dielectric materials. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41577.     

Stability and electrical properties of MoSi2‐ and WSi2‐oxide electroconductive composites

MoSi₂‐ and WSi₂‐based electroconductive ceramic composites were fabricated using 40‐80 vol% fine‐ and coarse‐Al₂O₃, and ZrO₂ particles (refractory oxides) after sintering in argon. Their chemical and thermal stability was tested between 1400°C‐1600°C for up to 48 hours. X‐ray diffraction analysis showed the formation of secondary 5‐3 metal silicide (Mo₅Si₃, W₅Si₃) and silica phases on the grain boundaries and surface. The fraction of the W₅Si₃ (11.4‐38.8 vol%) was significantly higher than that of the Mo₅Si₃ (3.3‐7.3 vol%) in the composites after annealing at 1400°C for 48 hours. The rates of grain growth in the composites (0.013‐0.023 μm/h) were highly decreased by a grain‐boundary pinning effect. This effect was relatively better with the addition of the coarse‐grained oxides due to their more homogeneous distribution throughout the microstructure. The 20–80 vol% MoSi₂‐Al₂O₃ (fine‐grained) composite exhibited an electrical conductivity of 8.8 S/cm at 900°C. At the 60 vol% silicide content, MoSi₂–Al₂O₃ (coarse‐grained) and WSi₂–Al₂O₃ (fine‐grained) showed higher electrical conductivity (126‐128 S/cm) at 900°C. The density, porosity level, particle distribution, intrinsic conductivity of silicide phase, particle size, and fraction of the secondary 5‐3 silicide phase highly influenced their electrical properties.     

Effect of starch predrying on the mechanical properties of starch/poly(ε‐caprolactone) composites

This study describes the effect of predrying sago starch, a tropical starch, on the resultant mechanical properties of starch/poly(ε‐caprolactone) composite materials. Sago starch was dried to less than a 1% moisture level in a vacuum oven and dispersed into a polycaprolactone matrix with an internal mixer at 90°C. The mechanical properties of the composite were studied according to methods of the Association for Standards, Testing, and Measurement, whereas the morphology was monitored with scanning electron microscopy. The properties were compared with a composite obtained with native starch containing 12% moisture. The results indicated that predrying the starch led to a lower property drop rate in the composite as the starch content increased. The elastic modulus, tensile strength, and elongation at break were higher than those obtained when starch was used without predrying. The morphology observed during scanning electron microscopy studies was used to explain the observed trends in the mechanical properties. In this way, a relatively simple and cost‐effective method was devised to increase the starch loading in the polycaprolactone matrix to obtain properties within the useful range of mechanical properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 877–884, 2003     

Influence of fibres diameter on the AC and DC magnetic characteristics of Fe/Fe3O4 fibres based soft magnetic composites

Fibres-based soft magnetic composites (FSMCs) have been prepared by using Fe fibres of different diameters (65, 125, 250 and 500 μm). The Fe fibres were coated with a 3 μm thick layer of Fe₃O₄ via the blackening process and subsequently compacted at 700 MPa. The X-ray diffraction analysis (XRD) was used to prove the formation of the Fe₃O₄ coating on the surface of the fibres. The thickness and the uniformity of the coating were analysed via scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The DC measurements performed on the composite cores revealed that the saturation induction increase from 1.36 to 1.68 T, the maximum relative permeability increase from 550 to 940, and the coercive field decrease from 796 to 454 A/m as the fibre's diameter increase from 65 to 500 μm. By using thinner fibres (65 and 125 μm), composites with low losses and stable initial relative permeability, in the frequency range 50 Hz–10 kHz, can be obtained. To distinguish between different types of losses dissipated by our compacts, and the influence of the fibre's diameter on the different components of the total losses, a numerical model for loss separation is proposed. The comparative evolution of the AC magnetic characteristics of the FSMCs and powder-based SMCs is presented. According to the presented results, this new type of composites can be successfully used to prepare magnetic cores designated to work in the medium to high-frequency range.     

Cr(III)‐containing Fe3O4/mercaptopropanoic acid‐poly(2‐hydroxyethyl acrylate) nanocomposite: Highly active magnetic catalyst for direct hydroxylation of benzene

In this study, polymer‐grafted magnetic nanoparticles containing chromium(III) ions incorporated onto Fe₃O₄/mercaptopropanoic acid‐poly(2‐hydroxyethyl acrylate) was prepared via a simple and in situ method. The obtained magnetic nanocomposite exhibited high catalytic activity and excellent selectivity in direct hydroxylation of benzene in the presence of hydrogen peroxide under solvent‐free condition. The magnetic catalyst could be also separated by an external magnet and reused seven times without any significant loss of activity/selectivity. Due to the Lewis acidity of the Fe³⁺ groups in the structure of magnetic nanoparticles, the high efficiency of this catalyst is possibly due to the synergetic effect of Cr³⁺ and Fe³⁺ groups in the structure of magnetic nanocomposite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40383.     

Synthesis,characterization, and corrosion inhibition study of polyaniline‐α‐Fe2O3 nanocomposite

Polyaniline (PANI)‐α‐Fe₂O₃ nanocomposites (NCs) have been synthesized by chemical oxidative in situ polymerization of aniline in presence of α‐Fe₂O₃ nanoparticles at 5°C using (NH₄)₂S₂O₈ as an oxidant in an aqueous solution of sodium dodecylbenzene sulphonic acid (SDBS), as surfactant and dopant under N₂ atmosphere. The room temperature conductivity of NCs decreases and coercive force (H_c) increases with an increase addition of α‐Fe₂O₃ in PANI matrix. The result of FTIR and TGA shows that the interaction between α‐Fe₂O₃ particles and PANI matrix could improve the thermal stability of NCs. NCs demonstrate the superparamagnetic behavior. The performance of PANI and PANI‐α‐Fe₂O₃ NCs as protective coating, against corrosion of 316LN stainless steel in 3.5% NaCl was assessed by potentiodynamic polarization technique. The study shows a good corrosion inhibition effect of both the coatings. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Comparison of the effects of phenyl dichlorophosphate modified and unmodified β‐iron(III) oxide hydroxide on the thermal,combustion, and mechanical properties of ethylene–vinyl acetate/magnesium hydroxide composites

The objective of this study was to compare the impact of β‐iron(III) oxide hydroxide [β‐Fe(O)OH] and iron hydroxide modified with phenyl dichlorophosphate [β‐Fe(O)OPDCP] on the thermal, combustion, and mechanical properties of ethylene–vinyl acetate (EVA)/magnesium hydroxide (MH) composites. For the EVA/MH composites in combination with these iron‐containing co‐additives, β‐Fe(O)OH and β‐Fe(O)OPDCP both led to an increase in the thermal stability at higher temperatures. The results of microscale combustion calorimetry indicate that the peak heat‐release rate, total heat release, and heat‐release capacity, which are indicators of a material fire hazard, all decreased. Moreover, significant improvements were obtained in the limiting oxygen index (LOI) and Underwriters Laboratories 94 ratings. However, the EVA4 system reached a V‐0 rating, whereas the EVA3 system reached a V‐2 rating. The LOI values for the EVA3 and EVA4 systems were 35 and 39, respectively. A homogeneous and solid structure of char residue caused by β‐Fe(O)OPDCP was observed by scanning electron microscopy. Furthermore, because of the good interfacial compatibility between the fillers and the EVA matrix, the EVA4 system presented better mechanical properties than the EVA3 system. Thermogravimetric analysis/IR spectrometry showed that β‐Fe(O)OPDCP reduced the combustible volatilized products of EVA/MH. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40112.     

Properties and structural characterization of oxidized starch/PVA/α‐zirconium phosphate composites

Two series of composites, i.e., polyvinyl alcohol (PVA)/oxidized starch (OST)/exfoliated α‐zirconium phosphate (POST‐ZrPn) and PVA/starch (ST)/exfoliated α‐zirconium phosphate (PST‐ZrPn), were fabricated using a casting and solvent evaporation method. The composites were characterized by Fourier transform infrared spectroscopy (FT‐IR), thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (XRD), scanning electron microscopy (SEM), tensile testing, and moisture uptake. Compared with PST‐ZrPn, POST‐ZrPn films with the same component ratio showed higher tensile strength (σ_b), lower elongation at break (ε_b) and improved water resistance. Additionally, in the POST‐ZrPn series, σ_b and ε_b increased with an increase in α‐zirconium phosphate (α‐ZrP) loading; however, higher α‐ZrP loads resulted in the aggregation of α‐ZrP particles. Compared with POST‐ZrP0, the values for σ_b, ε_b, and water resistance of POST‐ZrP3, containing 1.5 wt % α‐ZrP, were increased by 128.8%, 51.4%, and 30.2%, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of nano‐TiO2 on the properties and structures of starch/poly(ε‐caprolactone) composites

Poor physical properties resulting from low interfacial interactions between hydrophilic biopolymers and hydrophobic thermoplastic matrices have been one of the biggest obstacles in preparing quality biomass materials. This study concentrates on the effects of nano‐TiO₂ on the properties and structure of starch/poly (ε‐caprolactone) (PCL) composites. The molecular and crystal structures of the composites were characterized by using Fourier transform infrared spectroscopy, differential scanning calorimeter (DSC), X‐ray diffraction (XRD), and field emission scanning electron microscope. The results indicated that an interpenetrating network structure formed by adding nano‐TiO₂ into starch/PCL composites. The DSC and XRD analysis indicated that the crystallinity degree and the crystallization rate of the composites reduced, whereas the crystal form and crystal size were unchanged. The results also showed that the mechanical properties and water resistance of the composites were improved significantly with the addition of nano‐TiO₂, whereas their transparency decreased. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4129–4136, 2013     

Dielectric properties of graphene–iron oxide/polyimide films with oriented graphene

The preparation of high‐dielectric‐constant (k) materials is important in the field of electronics. However, how to effectively use the function of fillers to enhance k is still a challenge. In this study, anisotropic graphene (GNS)–iron oxide (Fe₃O₄)/polyimide (PI) nanocomposite films with oriented GNSs were prepared by the in situ polymerization of 4,4′‐oxydianiline and pyromellitic anhydride in the presence of GNS–Fe₃O₄. Films of the precursors were fabricated, and this was followed by stepwise imidization under a magnetic field at a higher temperature to orient the magnetic sheets. The orientation of GNS–Fe₃O₄ and the relationships of the GNS–Fe₃O₄ content and measurement frequency with the dielectric properties of the GNS–Fe₃O₄/PI films were studied in detail. The dielectric property differences of the GNS–Fe₃O₄/PIs with GNS–Fe₃O₄ parallel or perpendicular to the film surface were not obvious, when the content of GNS–Fe₃O₄ was lower than 5 wt %. However, at the percolation threshold, the k values of GNS–Fe₃O₄/PI films with horizontal GNS–Fe₃O₄ were much higher than those of the other two kinds of films at 10³ Hz; this was derived from the contribution of more effective microcapcitors parallel to the film surface. So, making the GNS–Fe₃O₄ parallel to the film surface greatly enhanced k of GNS–Fe₃O₄. However, switching the charges on the large lateral surface of the parallel GNSs with the electric field also caused a higher dielectric loss and the frequency dependence of k and the dielectric loss at low frequency. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43041.     

Fine Ti‐dispersed Al2O3 composites and their mechanical and electrical properties

Al₂O₃/Ti composites containing 0‐30 vol% dispersed fine Ti particles were fabricated using a hot‐press sintering method at 1500°C from mixtures of Al₂O₃ and TiH₂ powders. During sintering, TiH₂ decomposed to form metallic Ti. The effects of the Ti content on the mechanical and electrical properties of the composites were then investigated. No Ti‐Al intermetallic compounds were detected by X‐ray diffraction, and energy‐dispersive X‐ray spectroscopy indicated the presence of Al‐Ti‐O solid solution and Ti‐O phases. The composites showed enhanced densification; the measured densities were higher than the calculated theoretical values. Microstructural observation revealed homogeneously distributed fine Ti particles dispersed in the Al₂O₃ matrix. The Ti particle size ranged from submicrometer to a few micrometers depending on the Ti content. The fracture mode of the composites was primarily transgranular, in contrast to the intergranular fracture mode of monolithic Al₂O₃. Although the flexural strength was decreased with increase in Ti content, the composite containing 20 vol% Ti displayed the maximum fracture toughness of 4.3 MPa·cm^1/2, which was 37% greater than that of monolithic Al₂O₃. The composites containing more than 15 vol% Ti exhibited drastic decreases in resistivity (~10^?1 Ωcm), which were attributed to the formation of interconnected Ti networks at these Ti contents. The percolation threshold volume for electrical conduction in the present system was calculated to be 13.8 vol%. The results indicate that dispersing fine Ti particles into Al₂O₃ increased the fracture toughness and improved the conductivity of Al₂O₃.