稀土元素对Cu基非晶合金形成能力和力学性能的影响

通过铜模铸造法成功制备出直径分别为5 mm和3 mm的三元Cu45Zr48Al7和四元Cu45Zr45Al7Y3大块非晶合金。采用甩带法制备了Cu42Ni8Ti48Sm2、Cu42Ni8Ti48Y2、Cu42Ni8Ti48Gd2三种条带非晶;其中,Cu42Ni8Ti48Y2合金的非晶形成能力最强。三种非晶的玻璃转变温度Tg不十分明显,在冷却过程中存在着一定浓度的初晶相预存核,过冷液相区ΔTx不能反映该合金系非晶形成能力的差异。Cu47Zr42Al6Y5和Cu47Zr42Al6Er5合金组织基本由非晶相组成;Cu47Zr42Al6La5合金组织含有较多的晶态相,其压缩断裂强度较低;压缩断裂机理为解理 穿晶。     

钇对ZrCuNiAl系合金非晶形成能力的影响

利用X射线衍射（XRD）和差示扫描量热分析（DSC）研究了添加钇对Zr55 Cu30Ni5Al10Y（=0,1,2,3,4）非晶合金体系玻璃形成能力的影响。用铜模铸造获得的Zr55-xCu30Ni5Al10Y（=0,1,2,3,4）块体非晶合金的临界尺寸从直径6 mm增加到20 mm。分析认为,微量钇的添加可以与合金中的残留氧形成氧化物,降低氧对合金形成非晶态结构的负面效应。因此添加适量的稀土元素钇有利于提高Zr55 Cu30Ni5Al10Y非晶合金体系的玻璃形成能力。     

Zr63Al10Ni10Cu14Nb3大块非晶合金的力学行为研究

通过电弧熔炼并利用吸铸的方法制备了长70 mm、直径3 mm的Zr63Al10Ni10Cu14Nb3大块非晶合金.热稳定性分析表明:该合金具有较大的过冷液相区.室温压缩实验显示合金具有很高的屈服强度,在合金发生屈服之后应力-应变曲线上有明显的锯齿现象和一个明显的应变软化阶段.结合断口形貌特征,分析并讨论了非晶合金的剪切断裂机理.     

工业原料制备Zr-Cu基非晶合金及其压缩断裂行为研究

采用工业原料制备了Φ4 mm的Zr55Cu30Ni5Al10非晶合金棒材,利用XRD,DSC,SEM分析了该合金体系玻璃形成能力及压缩断裂行为.结果表明:Zr55Cu30Ni5Al10非晶合金棒材在10,15,20 K/s的升温速度下,过冷液相区△Tx分别为71.2,72.4,68.1 K,具有较大的玻璃形成能力.该非晶合金棒材抗压强度达到1 702 MPa,断口微观形貌为典型的脉络状花纹,在断口与试样连接处发现大量的剪切带存在,同时还产生了局部熔化现象.     

(Zr52.5Ti5Al10Ni14.6Cu17.9)(100-x)/100Snx系合金非晶形成能力分析

采用电弧熔炼铜模吸铸工艺制备了（Zr52.5 Ti5 Al10 Ni14.6 Cu17.9）(100-x)/100 Snx，系大块非晶合金，对掺杂元素Sn对大块非晶合金玻璃形成能力的影响规律进行了分析探讨．研究结果表明，（Zr52.5 Ti5 Al10 Ni14.6 Cu17.9）(100-x)/100 Snx，系大块非晶合金玻璃形成能力判据参数过冷液相区和玻璃约化温度(△T，Trg)呈现随Sn质量分数的增加而先增加后降低的规律，在Sn质量分数为3％时达到最大值，对应于最佳成分．并初步分析了元素Sn掺杂提高玻璃形成能力的机理．     

大块锆基非晶合金Zr53．5Cu26．5Ni5Al12Ag3的盐雾腐蚀行为

采用铜模吸铸法制备直径为5 mm的Zr53.5Cu26.5Ni5Al12Ag3,用电化学极化曲线方法考察该大块锆基非晶合金及相应的晶态合金在55℃中性盐雾气氛下腐蚀120 h的腐蚀行为,并用金相显微镜、SEM和EDS对腐蚀前后试样的表面形貌和成分进行观察与分析.极化曲线测试结果表明,在55℃中性盐雾气氛下,大块锆基非晶合金比相同成分的晶态合金具有更好的耐盐雾腐蚀性能,腐蚀120 h后,Icorr=9.922×10-7A/cm2,比同条件下的晶态合金小3个数量级.SEM分析表明非晶合金表面没有发生明显的腐蚀,表面保持光洁.EDS分析表明非晶合金腐蚀产物为Al的氧化物,相应的晶态合金表面腐蚀产物为Al和Ni的氧化物.     

块体(Zr0.6 Cu0.2 Ni0.1 Al0.1)100-xTix非晶合金熔体玻璃形成能力

以合金元素掺杂法考察了Ti质量分数对(Zr0．6Cu0．2Ni0．1Al0．1)100-xTix(x=1．5，3，…，7．5)块体非晶合金玻璃形成能力的影响．结果发现，随着Ti质量分数的增加，非晶合金的过冷液相区温差△Tx逐渐减小，而约化玻璃温度Trg逐渐增加，对应的楔形试样中非晶区的最大厚度(dm)逐渐增加，表明Ti的加入可以明显的提高非晶形成能力．在Ti含量为6％时(对应成分：Zr56.4Cu18.8Ni9.4Al9.4Ti6)合金具有最好的玻璃形成能力．以上结果预示着Zr56.4Cu18.8Ni9.4Al6Ti16合金具有良好的玻璃形成能力．     

Ni-Zr-Al系非晶合金活化处理的数学模型

利用平面流铸法制备了Ni23.3Zr6.7Al64Cu2.3Ce3.7非晶合金,用碱洗抽Al的方法进行活化以制备具有较大比表面积的Ni基非晶合金催化剂.利用XRD,BET,TEM等手段,研究了在不同活化条件下合金比表面积和结构状态的变化,并首次建立了非晶催化剂比表面积与活化时间关系的数学模型.     

轧制对Zr（60）Al（15）Ni（25）块体非晶合金晶化动力学的影响

通过线性DSC实验研究了轧制对Zr60Al15Ni25大块非晶合金晶化动力学的影响。实验结果表明,Zr60Al15Ni25非晶合金在轧制塑性变形过程中,随着变形量的增加,热稳定性降低。Zr60Al15Ni25块体非晶合金轧制后原子组态的变化主要影响晶化的形核阶段,变形量较低时（20%）合金原子组态向无序方向发展,导致晶化速率变慢,晶化变得比较困难。随着轧制的进一步增加,合金原子的无序性降低,晶化速率又逐渐提高,从而使其在随后加热过程中的晶化变得比较容易。     

非晶合金摩擦焊装置设计

为了增大非晶合金尺寸,设计了一种新型摩擦焊装置,用来连接毫米尺度的非晶合金棒料.该装置主要由主轴旋转单元,直线驱动单元以及参数控制单元三部分组成,分别实现工件的旋转、直线运动、摩擦焊接参数控制及采集.采用LABVIEW软件搭建了操作界面,实现焊接过程中主要参数的输入及监控采集.以Zr 55Cu 30Al 10Ni5非晶棒料为焊接对象,在不同焊接参数下进行了摩擦焊试验.结果表明,较高的转速能更快的让摩擦界面较短时间内完全进入过冷液相区,成功实现工件连接.新型摩擦焊装置能够实现非晶合金棒料的连接,达到设计要求.     

Effects of Heating Rate on the Process Parameters of Superplastic Forming for Zr_(55)Cu_(30)Al_(10)Ni_5

We investigated the effects of heating rate on the process parameters of superplastic forming for Zr55Cu30Al10Ni5 by differential scanning calorimetry. The continuous heating and isothermal annealing analyses suggested that the temperatures of glass transition and onset crystallization are heating rate-dependent in the supercooled liquid region. Then, the time-temperature-transformation diagram under different heating rates indicates that increasing the heating rate can lead to an increase of the incubation time at the same anneal temperature in the supercooled liquid region. Based on the Arrhenius relationship, we discovered that the incubation time increases by 1.08-1.11 times with double increase of the heating rate at the same anneal temperature, and then verified it by the data of literatures and the experimental results. The obtained curve of the max available incubation time reveals that the incubation time at a certain anneal temperature in the supercooled liquid region is not infinite, and will increase with increasing heating rate until this temperature shifts out of the supercooled liquid region because of exceeding critical heating rate. It is concluded that heating rate must be an important processing parameter of superplastic forming for Zr55Cu30Al10Ni5.     

Si_3N_4-doped Zr_(50)Al_(15)Ni_(10)Cu_(25) glassy alloy by mechanical alloying and sintering process

Zr50Al15Ni10Cu25 amorphous powder was synthesized by mechanical alloying.The effect of Si3N4 addition on the crystallization behavior of the alloy during sintering process was studied.Thermal stability of the powders was performed by differential scanning calorimetry(DSC).The phase and microstructure of the powders and bulk specimens sintered were determined by X-ray diffractometry(XRD) and scanning electron microscopy(SEM).The results show that,introducing 0.05%(mass fraction) Si3N4 can enhance the crystallization activation energy of the Zr50Al15Ni10Cu25 amorphous powders,which indicates that Si3N4 addition has hindrance effect on forming crystals from Zr50Al15Ni10Cu25 amorphous powder.However,0.10% Si3N4 results in the decrease of the crystallization activation energy,which makes its crystallization process easy to occur.     

锆基非晶合金在NaOH溶液中的腐蚀行为

用电化学极化曲线研究锆基非晶合金Zr53.5Cu26.5Ni5Al12Ag3在25℃和60℃温度下,在0.01 mol/L和0.1 mol/L的NaOH溶液中腐蚀100 h的腐蚀行为,并用金相显微镜和扫描电镜对腐蚀前后试样的表面形貌进行观察与分析.极化曲线的测试结果表明：锆基非晶合金在25℃下,在浓度为0.01 mol/L和0.1 mol/L的NaOH溶液中浸泡100 h,随着NaOH溶液浓度的升高,非晶合金的耐腐蚀能力下降;锆基非晶合金在25℃和60℃下,在浓度为0.01 mol/L的NaOH溶液中浸泡100 h,随着NaOH溶液温度的升高,非晶合金的耐腐蚀能力下降;锆基非晶合金和晶态合金在60℃下,在浓度为0.1 mol/L的NaOH溶液中浸泡100 h,非晶合金的耐腐蚀性能优于晶态合金.最后根据电化学腐蚀原理,从腐蚀介质温度和浓度方面的性质探讨锆基合金耐蚀性能的因素.     

Cu—Zr—Al大块非晶合金的制备及性能研究

采用铜模铸造的方法制备了Cu48Zr52-x Alx（x=6,7,8,9,10,at％）几种合金奠射线衍射（XRD）实验检验Cu48Zr44Al8,Cu48Zr43Al两种合金样品为完全非晶态．对样品进行差示扫描量热分析（DSC）考查三种大块非晶合金的非晶形成能力,以及灿的添加对非晶形成能力的影响．结果表明：当铝含量X=9时,合金的非晶形成能力及热稳定性最好．     

Chemical short-range order domain in bulk amorphous alloy and the prediction of glass forming ability

Since the discovery of bulk Zr-Ti-Cu-Ni-Be[1] and Pd-Ni-Cu-P[2] metallic glasses with ex-traordinary high glass forming (GFA) ability and critical cooling rate lower than 100 K/s, great attention has been paid to the structure of BMG alloys. Experimental results of X-ray and neutron diffraction or scattering have provided ample evidence that there is a short-range order in BMG alloys. Metallic glasses always exhibit strong compound forming tendency and the corresponding anomalies of t…     

Effects of small amount Ta on the characteristics ofthe Zr-Al-Ni-Cu-Ta bulk metallic glass

The effects of Ta on the characteristics of the Zr-base BMG (bulk metallic glass) were investigated. Zr55Al10Ni5Cu30-xTax(x=1,2,4) bulk metallic glasses (BMGs) with 3.5 mm diameter and 70 mm length were successfully prepared by using combined jet and copper mold casting. A small amount of Ta addition does not change the glass transition temperature, crystallization temperature, and supercooled liquid region obviously, but Ta promotes composition separation and two-stage crystallization. The stable crystalline phases include ZrENi, CuZr2, AlEZr3 intermetallic compounds and Ta-rich solid solution after annealing the Zr-Al-Ni-Cu-Ta alloys at 753 K. Zr55Al10Ni5Cu30-xTax (x=1,2,4) bulk glassy alloys exhibit a better compressive strength. The stress-strain curve shows a zigzag feature, and the fracture surface shows intersecting of shear bands. It may correlate with the inhomogeneous feature of amorphous structure.     

Interfacial microstructure and properties of Ti(C,N)/Ni bonded by transient liquid-phase diffusion

Effects of the main process parameters(temperature and time) on microstructure and properties of Ti(C, N)/Ni interface bonded by (Cu+Nb) interlayer in a vacuum diffusion bonding device were investigated. The interfacial microstructures consisted initially of Ni₃Nb metallic compound and eutectic of Ni₃Nb+CuNi_SS, and finally transformed to (Ti, Nb) (C, N)+Ni₃Nb near Ti (C, N) and NiCu_SS+Ni₃Nb near Ni when diffusion bonding temperature was 1 523–1 573 K. It was clear that Cu was a constituent in the transient liquid phase (TLP) into which Ni was dissolved by forming Cu-Ni transition liquid. Nb was dissolved in Cu-Ni transition liquid rapidly. Ti (C, N) conld be wetted by resultant Ni-Nb-Cu transient liquid phase which was followed by a little (Ti, Nb) (C, N) solid solution formed at interface. This increased the interface combining capability. Ultimately the interface shear strength was able to reach 140 MPa. The theoretle analysis and experimental results show that the growth of interfacial reaction layer Ni₃Nb accords with parabola law, and the activation energy of diffusion reaction is 115.0±0.5 kJ/mol, while the diffusion reaction speed constant is 12.53 mm/s^1/2. Funded by the National Natural Science Foundation of China (No. 50074017/E0408)     

Glass forming ability of Zr-and Fe-based alloys at quenching from melts

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Diffusion welding of SiCp/2014Al composites using Ni as interlayer

SiCp/2014Al composites were bonded with the vacuum diffusion welding technique using Ni as the interlayer metal. Ni and Al were interdiffused and there were intermetallic compounds formed in the inter transition layer, which was composed of Ni3Al//NiAl//NiAl3. The relation between the diffusion distance and the element concentration was calculated according to Fick＇s second law. The relations of the diffusion concentration and the diffusion welding technique parameters were calculated.