Grain-growth-induced high electrical conductivity in SiC–BN composites

SiC–BN composites were fabricated by conventional hot-pressing from β-SiC and h-BN nanopowders with 2?vol% yttria as a sintering additive. Electrical and thermal properties of the composites were investigated as a function of initial BN content. Owing to the nanosize of the starting powders, the grain-growth-assisted N-doping of the SiC lattice was significantly enhanced during liquid-phase sintering, yielding the highest-reported electrical conductivity of ~124 (Ω?cm)^?1 for a SiC–4-vol% BN composite. The typical values of electrical resistivity and thermal conductivity of the SiC–4-vol% BN composite at room temperature were 8.1?×?10^?3 Ω?cm and 92.4?W?m^?1 K^?1, respectively.     

Synthesis and studies of the physical properties of polyaniline and polyurethane‐modified epoxy composites

Two series of toughened, semiconductive polyaniline (PANI)/polyurethane (PU)‐epoxy (PANI/PU‐EPOXY) nano‐composites were prepared using a conductive polymer, PANI, and PU prepolymer‐modified‐diglycidyl ether of bisphenol A (DGEBA) epoxy. First, the PU prepolymer‐modified epoxy oligomer was synthesized by a stoichiometric reaction between the terminal isocyanate groups of the PU prepolymer and the pendent hydroxyl groups of the epoxide. PU prepolymers were made either of polyester (polybutylene adipate, PBA) or polyether (polypropylene glycol, PPG) segments. The composites were characterized by thermal, morphological, mechanical, and electrical studies. Impact strength was enhanced 100% in PU (PPG 2000)‐modified composites; whereas, only ca. 30–50% increases in impact strength were observed for the other modified composites. In addition, the thermal stability of this composite proved superior to that of neat epoxy resin, regardless of a PU content at 27.5 wt%. Scanning electron microscopy (SEM) morphology study showed that the spherical PU (PPG 2000) particles (ca. 0.2–0.5 μm) dispersed within the matrix accounts for these extraordinary properties. The conductivity of the composite increased to ca. 10^?9–10^?3 S cm^?1 upon addition of PANI when tested in the frequency range 1 kHz–13 MHz. This study demonstrated a useful way to simultaneously improve the toughness and conductivity of the epoxy composite, thus rendering it suitable for electromagnetic interference and various charge dissipation applications. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers     

Noncovalent functionalization of boron nitride and its effect on the thermal conductivity of polycarbonate composites

Polycarbonate (PC) is an engineering thermoplastic with excellent insulation and mechanical properties. However, the low thermal conductivity restricted its application in electronic devices. Hexagonal boron nitride (h ‐BN) microparticle, a promising material with high thermal conductivity, was functionalized with cationic polyacrylamide (CPAM) and introduced into PC matrix to improve the thermal conductivity. SEM and XRD analysis showed that the modified BN (CBN) particles oriented and formed thermal conductive pathways within PC matrix. The formation of large‐area oriented CBN significantly improved the thermal conductivity and thermal stability of composites. At 20 wt % CBN loading, the thermal conductivity of 0.7341 Wm^?1 K^?1 and the temperature for 5% weight loss (T ₅) of 498.6 °C were obtained, which was 3.1 times and 77 °C higher than that of pure PC, respectively. Furthermore, outstanding electrical insulation property of matrix was retained in the composites. These results revealed that PC/CBN composite was a promising material for thermal management and electrical enclosure. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44978.     

Preparation of polyaniline/vermiculite clay nanocomposites by in situ chemical oxidative grafting polymerization

BACKGROUND: Recently, conducting polymers have attracted much attention, since they have interesting physical properties and many potential applications, such as in conductive coating charge storage. Hence the synthesis of conducting polymer nanocomposites is also an area of increasing research activity. RESULTS: Vermiculites (VMTs) were successfully delaminated using an acid treatment. Polyaniline (PANI)/VMT nanocomposites were prepared by in situ chemical oxidative grafting polymerization. CONCLUSION: The chemical grafting of PANI/VMTs was confirmed by Fourier transform infrared and UV‐visible spectroscopy. The percentage of grafted PANI was 142.7 wt% as a mass ratio of the grafting PANI and charged nano‐VMTs, investigated using thermogravimetric analysis. In addition, characteristic agglomerate morphology of PANI was observed in the composites using scanning electron microscopy. Thermal analyses indicated that the introduction of VMT nanosheets had a beneficial effect on the thermal stability of PANI. The electrical conductivity of the nanocomposites was 3.9 × 10^?3 S cm^?1, a value typical for semiconductors. Copyright © 2009 Society of Chemical Industry     

Microwave‐assisted in situ polymerization of polycaprolactone/boron nitride composites with enhanced thermal conductivity and mechanical properties

Polycaprolactone/boron nitride (PCL/BN) composites were prepared by microwave‐assisted ring‐opening polymerization of ε‐caprolactone (ε‐CL). In order to improve the dispersibility and interfacial interaction between BN fillers and PCL matrix, hydroxyl functional BN (mBN) was first prepared to be used as a macroinitiator for ε‐CL. Then BN grafted PCL (BN‐g‐PCL) copolymers were obtained via the in situ method, which acted as in situ compatibilizers in the PCL/BN composites. Various techniques were applied to characterize the mBN and PCL/BN composites. The Fourier transform infrared spectroscopy results confirm the structure of the BN‐g‐PCL copolymer. Field emission SEM graphs exhibit that, for the PCL/mBN composites, the mBN presents a homogeneous dispersion in the matrix and interfacial adhesion between the PCL and mBN is improved. These are beneficial for enhancing the thermal conductivity of the PCL/mBN composites. Notably, the PCL/mBN composite with 5 wt% mBN loading achieves the highest thermal conductivity of 0.55 W m^?1 K^?1, which is 2.75 times higher than that of pure PCL, 0.20 W m^?1 K^?1. This indicates that the excellent dispersion and interfacial adhesion could lead to the construction of continuous thermal conductive paths at a low BN loading and reduce the heat loss caused by phonon scattering in the interface. Furthermore, mBN could help to improve the mechanical properties of the composite. On adding 5 wt% mBN, the tensile strength and tensile modulus of the composite are 1.58 and 2.05 times higher, respectively, than those of PCL. © 2020 Society of Chemical Industry     

Facile preparation of conductive paint made with polyaniline/dodecylbenzenesulfonic acid dispersion and poly(methyl methacrylate)

We investigated an easy way to prepare industrially a conductive paint made with polyaniline (PANI)/dodecylbenzenesulfonic acid (DBSA) dispersion and poly(methyl methacrylate) (PMMA) in organic media. First, water‐dispersible PANI doped with DBSA was chemically synthesized with aniline sulfate using ammonium persulfate in water, and the resulting PANI/DBSA was readily extracted from the reaction medium with a mixture of toluene and methyl ethyl ketone (MEK) (toluene:MEK = 1:1 (v/v)), which is useful for industrial applications. The obtained PANI/DBSA organic dispersion was mixed with PMMA organic solution to give the corresponding PANI/DBSA conductive paint containing PMMA. A film prepared with the resulting PANI/DBSA conductive paint was found to possess relatively good conductivity and low surface resistivity for a conductive paint utilized for an electrostatic discharge even at low PANI/DBSA content in the PANI/DBSA–PMMA composite film (the conductivity and the surface resistivity were 9.48 × 10^?4 S cm^?1 and 3.14 × 10⁶ Ω cm^?2, respectively, when the feed ratio of PANI/DBSA:PMMA was 1:39 (w/w)). Furthermore, it was found that the conductivity of the film composed of PANI/DBSA–PMMA composite can be readily and widely controlled by the PANI/DBSA content of the composite or by the amount of DBSA used during the PANI/DBSA synthesis. The highest conductivity of PANI/DBSA–PMMA composite film (7.84 × 10^?1 S cm^?1) was obtained when the feed ratio of PANI/DBSA:PMMA was 1:4 (w/w). Copyright © 2007 Society of Chemical Industry     

Preparation and performance of PANI–PVA composite film doped with HCl

The polyaniline (PANI)–poly (vinyl alcohol) (PVA) composite film doped with HCl was prepared by adopting PVA as matrix. Effects of PVA content and film drying temperature on properties of HCl–PANI–PVA composite film were studied. A comparison was made for tensile strength, elasticity, conductivity and thermal stability of PVA, HCl–PANI or HCl–PANI–PVA. PVA film presented the highest tensile strength and elasticity (150.8?MPa and 300.0%), but its conductivity was the lowest. The conductivity of HCl–PANI–PVA was the highest (1500?S?m^?1), and tensile strength and elasticity of HCl–PANI–PVA were higher than those of HCl–PANI. The order of their thermal stability is PVA?>?HCl–PANI?>?HCl–PANI–PVA before 260°C, and the order of their thermal stability is HCl–PANI?>?HCl–PANI–PVA?>?PVA after 260°C. At the same time, the structure and conductive mechanism of composite materials were characterised and analysed through infrared and scanning electron microscopy (SEM).     

Polyaniline-Coated Short Nylon Fiber/Natural Rubber Conducting Composite

Natural rubber-Polyaniline (PANI)-Polyaniline coated short nylon-6 fiber (PANI-N6) composites were prepared by mechanical mixing and its cure characteristics, filler dispersion, mechanical properties, conductivity and thermal stability were evaluated. PANI was synthesized by chemical oxidative polymerization of aniline in presence of hydrochloric acid. PANI-N6 was prepared by in situ polymerization of aniline in the presence of short nylon-6 fiber. The composite showed higher tensile strength, tear strength and modulus values and lower elongation at break. The DC electrical conductivity and the thermal stability of the composites increased with PANI and PANI-N6 concentration. The highest conductivity obtained was 1.99 × 10^?6 S/cm.     

Doping effects of cerium ion on structure and electrochemical properties of polyaniline

Polyaniline (PANI)/Ce³⁺ and PANI/Ce⁴⁺ composites were successfully prepared by in situ polymerization in an aqueous solution of poly(2‐acrylamido‐2‐methylpropane sulfonic acid) and characterized by Fourier transform infrared spectroscopy, ultraviolet–visible spectroscopy, X‐ray photoelectron spectroscopy, SEM, TEM and electrochemical methods. The results showed that the PANI/Ce ion composites had a high degree of sphericity, high electrical conductivity and good electrochemical performance. The conductivity of PANI/Ce(NO₃)₃ reaches a maximum of 46.76 S cm^?1 at 20 wt% of Ce(NO₃)₃. It is increased by 377% by comparison with that of pure PANI. In particular, the polarization results showed that the corrosion current density (0.47 µA cm^?2) and the inhibition efficiency (97%) of PANI/Ce(NO₃)₃ were better than the results for PANI and PANI/Ce(SO₄)₂ composite. This suggested that the PANI/Ce(NO₃)₃ composite has promising applications in conductive materials, anticorrosion coatings and other related fields. © 2017 Society of Chemical Industry     

Polyaniline − carbon nanohorn composites as thermoelectric materials

Thermoelectric materials can convert heat into electricity when a temperature gradient is present. The investigation of conductive polymers such as polyaniline (PANI ) and poly(3,4‐ethylenedioxythiophene) as active materials for thermoelectric generators in the room temperature range is gaining interest because of several key advantages offered by these materials. The relative ease of solution processing, their mechanical stability and flexibility together with low density and low thermal conductivity make conductive polymers suitable for integration in a thermoelectric generator. Polymers offer remarkably low thermal conductivity values but modest Seebeck coefficient and electrical conductivity. In this work, polymer/inorganic nanocomposites of PANI with carbon particles such as single wall carbon nanohorns (SWCNHs ) were prepared via solution mixing of the precursors in order to increase the electrical conductivity by means of polymer matrix/nanohorn electronic junctions. The electrical conductivity and Seebeck coefficient were estimated on PANI /SWCNH films and pressed pellets and through‐plane thermal conductivity was determined on films. The thermal stability of PANI /SWCNH composites was evaluated by means of TGA /DSC coupled with residual gas analysis. It was found that a proper concentration of SWCNHs in PANI ?(+/?)‐camphor‐10‐sulfonic acid (CSA) film was effective in increasing the electrical conductivity without decreasing the Seebeck coefficient. © 2017 Society of Chemical Industry     

Polyaniline–13X zeolite composite‐supported platinum electrocatalysts for direct methanol fuel cell applications

We successfully synthesized 13X zeolite using a hydrothermal method. Then, composites of polyaniline (PANI) with 13X zeolite and PANI–13X with platinum were prepared by chemical oxidative polymerization and chemical reduction, respectively. Field emission scanning electron microscopy, X‐ray diffraction, Raman spectroscopy and Brunauer–Emmett–Teller techniques were used to characterize the PANI–Pt and PANI–Pt–13X composites. Further, the electrocatalytic activity towards methanol oxidation of the synthesized catalysts was explored using cyclic voltammetry in 1 mol L^?1 CH₃OH + 0.5 mol L^?1 H₂SO₄ solution. From the obtained results, PANI–Pt–13X shows superior performance compared to PANI–Pt towards methanol oxidation and electrical conductivity. Hence, the 13X zeolite‐incorporated PANI–Pt composite could be an efficient catalyst for direct methanol fuel cell applications. © 2019 Society of Chemical Industry     

Electroanalytical studies on electrically conducting polyaniline:polyethyleneterephthalate composite films

Polyaniline (PANI):polyethyleneterephthalate (PET) composite was prepared by chemical polymerization of aniline diffused in the PET matrix. Thus prepared composite films were characterized by fourier‐transform infrared spectroscopy and scanning electron microscopy and their electrical properties and the thermo‐oxidative stability was studied by thermogravimetry and differential thermal analysis. The stability in terms of DC electrical conductivity retention was studied in an oxidative environment by two slightly different techniques viz. isothermal and cyclic techniques. DC electrical conductivity of composite films was found to be stable up to 90°C for most of the composites under ambient conditions. The composite films were employed as cathode material in secondary cells containing 1M ZnCl₂ solution. The studies were carried out on the charge/discharge cycles under a constant current load 140 mA. The composite films showed similar behavior in electrolyte solution and cell response is reversible. To determine the diffusion coefficient for the chloride ions diffusion into the composite films electrochemically, galvanostatic pulse method was used. The diffusion coefficient was estimated to be ～ 3.28 × 10^?12 cm² s^?1. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Flexible Supercapacitor Based on Inkjet‐Printed Graphene@Polyaniline Nanocomposites with Ultrahigh Capacitance

This work describes the fabrication of high‐performance all‐solid‐state supercapacitors based on covalently‐anchored reduced graphene oxide (RGO)@polyaniline (PANI) composites via an inkjet printing method. Morphological and chemical characterization data show that PANI nanoparticles are immobilized on graphene oxide (GO) nanosheets via covalent bonds. Sandwich‐structured and interdigitated supercapacitors are fabricated by printing the as‐prepared GO@PANI composites on flexible substrates, followed by a chemical reduction. The devices display high volumetric capacitances (258.5 F cm^?3 at 1 mV s^?1 for sandwich‐structured ones and 554 F cm^?3 at 1 mV s^?1 for interdigitated ones) and excellent cycling retention (2000 cycles >90%). Moreover, at the bending state, there are no significant changes on the device capacitances, indicating their great flexibility. The high‐performance devices can be further designed to produce special geometries and patterns. The work may provide a novel strategy to fabricate RGO@PANI composite‐based supercapacitors, which allows the end users to precisely deposit active materials according to their designs, for miniature and wearable electronics.     

Effect of dopant and oxidant on the electrochemical properties of polyaniline/graphite nanoplate composites

Optimizing the synthesis parameters of polyaniline/graphite nanoplate (PANI/GNP) composite is essential to the final electrochemical performance. Herein, the electrochemical properties of PANI/GNP composites, prepared by in situ chemical polymerization using varying amounts of different oxidants, with or without the addition of 4‐dodecylbenzenesulfonic acid (DBSA) as dopant, were investigated. Cyclic voltammetric results suggested that a stoichiometric amount of the oxidant iron chloride (FeCl₃) was beneficial to the electrochemical properties of the composites. The use of ammonium persulfate (APS) instead of FeCl₃ as oxidant largely increased the actual PANI content, conductivity and specific capacitance of the PANI/GNP composites. The dopant DBSA increased the conductivity of the PANI/GNP composites but did not show a positive effect on the electrochemical behavior. The cyclic voltammograms of the PANI/GNP composites indicated that the pseudocapacitance of PANI contributes more than the electrical double‐layer capacitance of GNP to the capacitance of the composites, while the presence of GNP plays an essential role in the rate capability of the composites. In this study, PANI/GNP (1:1) composite synthesized with an APS to aniline molar ratio of 1 showed a balanced combination of high specific capacitance (180.5 F g^?1 at 20 mV s^?1) and good rate capability (78% retention at 100 mV s^?1). © 2018 Society of Chemical Industry     

Control of Conductive and Mechanical Performances of Poly(Amide‐Imide) Composite Films Utilizing Synergistic Effect of Polyaniline and Multi‐Walled Carbon Nanotube

Functionalized multi‐walled carbon nanotubes (FMWCNTs) have been incorporated into binary composites of poly(amide‐imide) (PAI) and polyaniline (PANI) to improve their conductive and mechanical performances. The conductivity of PAI/PANI/FMWCNTs ternary composites significantly increased from 10^?3 to 8.3 S m^?1 with increasing the weight ratio of FMWCNTs from 0 to 10 wt%, which is much higher than that of the sum of PAI/PANI and PAI/FMWCNTs binary composites. The enhanced conductivity is mainly ascribed to be the more intensive conductive percolating network formed in the PAI/PANI/FMWCNTs ternary composites due to the hydrogen bond interaction among PAI, PANI and FMWCNTs. On the other hand, the tensile strength has been improved by 40% from 25 to 35 MPa. The self‐extinguishing property and phase transition of the ternary films have also been investigated by thermal gravimetric analysis and differential scanning calorimetry, respectively. It is found that the weight ratio of FMWCNTs and the special morphology are the two important factors that induce such unusual properties. POLYM. ENG. SCI., 59:E224–E230, 2019. © 2018 Society of Plastics Engineers     

环氧树脂/氧化锌晶须/氮化硼导热绝缘复合材料的研究

以环氧树(脂EP)为基体,分别以氧化锌晶(须ZnOw)和ZnOw/氮化硼(BN)混合物为导热填料,制备了EP导热绝缘复合材料。研究了填料含量对复合材料导热性能、电绝缘性能及力学性能的影响,并利用扫描电镜对复合材料的断面形貌进行了观察。结果表明:随着导热填料含量的增大,复合材料的导热系数和介电常数增大,体积电阻率下降,而拉伸强度呈先增大后减小的趋势;在填料含量相同的情况下,EP/ZnOw/BN复合材料比EP/ZnOw复合材料具有更好的导热性能;当填料体积分数为15%时,EP/ZnOw/BN复合材料的热导率为1.06W/(mK)而,EP/ZnOw复合材料的热导率仅为0.98W/(mK)。     

Highly Conductive Cellulose Network/Polyaniline Composites Prepared by Wood Fractionation and In Situ Polymerization of Aniline

Highly conductive cellulose network/polyaniline (PANI) composites are successfully formed using chemical fractionation of solid wood followed by in situ polymerization of aniline monomers in the purified wood. The increased porosity of the wood caused by the fractionation process enables the uniform deposition of PANI particles in the microstructure of the material, resulting in a high electrical conductivity of up to 36.79 S cm^?1, and a high weight gain rate of up to 143%. The interaction between PANI and the cellulose microfibril network leads to a decreased crystallinity of the composites. The electrode prepared from the cellulose network/PANI composites exhibits promising gravimetric specific capacitances of up to 218.75 F g^?1 and areal specific capacitances of up to 0.41 F cm^?2, and it can be assembled into all‐solid‐state supercapacitors with favorable energy storage performance, which may be attributed to the larger surface area, higher PANI content of the electrode, and the positive effect of the cellular structure of the cellulose network on electron transport. The present process can preserve the naturally hierarchical structure of wood and impart a promising conductivity to the composites, and it provides a promising way to produce hierarchical biomass‐based electronic materials for high‐performance storage field.     

环氧树脂/玻纤/BN导热绝缘复合材料制备研究

采用高温模压成型法制备环氧树脂/玻纤/BN导热复合材料,探讨了BN用量对复合材料力学性能、导热性能和电性能的影响,结果表明.当BN用量为10%时,复合材料的冲击强度和弯曲强度较佳;导热性能随BN用量的增加而提高,当BN用量为20%耐.热导率为0.7438 W/mk,此时复合材料仍保持较好的绝缘性能.     

PB-1/BN导热复合材料的制备及性能研究

以聚丁烯-1(PB-1)为基体,二维片状氮化硼(BN)为导热填料,采用模压成型的方法制备了PB-1/BN导热复合材料。研究了BN用量对PB-1/BN导热复合材料导热性能、力学性能、流变性能以及结晶性能的影响。结果表明:BN的加入使复合材料的导热性能明显提高,当BN用量为50%时,复合材料的导热系数达到1.28 W/(m·K),与纯PB-1相比提高了266%;随着BN用量的增加,复合材料的力学性能明显下降;同时,其结晶温度和结晶度也有不同程度降低。     

Microstructure,Thermal Conductivity,and Electrical Properties of In Situ Pressureless Densified SiC–BN Composites

The microstructure, thermal conductivity, and electrical properties of pressureless densified SiC–BN composites prepared from in situ reaction of Si₃N₄, B₄C, and C were systematically investigated, to achieve outstanding performance as substrate materials in electronic devices. The increasing BN content (0.25–8 wt%) in the composites resulted in finer microstructure, higher electrical resistivity, and lower dielectric constant and loss, at the expense of only slight degradation of thermal conductivity. The subsequently annealed composites showed more homogeneous microstructures with less crystal defects, further enhanced thermal conductivities and electrical resistivities, and reduced dielectric constants and losses, compared with the unannealed ones. The enhanced insulating performance, the weakened interface polarization, and the reduced current conduction loss were explained by the gradual equalization of dissolved B and N contents in SiC crystals and the consequent impurity compensation effect. The schottky contact between graphite and p‐type SiC grains presumably played a critical role in the formation of grain‐boundary barriers. The annealed composites doped with 8 wt% BN exhibited considerably high electrical resistivity (4.11 × 10¹¹ Ω·cm) at 100 V/cm, low dielectric constant (16.50), and dielectric loss (0.127) at 1 MHz, good thermal conductivity [66.06 W·(m·K)^?1] and relatively high strength (343 MPa) at room temperature.