Improving blood compatibility of natural rubber by UV‐induced graft polymerization of hydrophilic monomers

Natural rubber (NR) latex films surface‐grafted with hydrophilic monomers, poly(ethylene glycol) methacrylate (PEGMA), N‐vinylpyrrolidone (VPy), and 2‐methacryloyloxyethyl phosphorylcholine (MPC), were prepared by UV‐induced graft polymerization using benzophenone as a photosensitizer. The grafting yield increases of vulcanized NR latex films as a function of time and monomer concentration were of lesser magnitude than those of the unvulcanized NR latex films. This can be explained as a result of the crosslinked network generated during vulcanization acting as a barrier to the permeation of the photosensitizer and the monomer. The appearance of a characteristic carbonyl stretching in the attenuated total reflectance‐Fourier transform infrared spectroscopy (ATR‐FTIR) spectra of NR latex films after the surface grafting of PEGMA and MPC indicates that the modification has proceeded at least to the sampling depth of ATR‐FTIR (∼ 1–2 μm). According to the water contact angle of the modified NR latex films, the surface grafting density became higher as the grafting time and monomer concentration increased. The complete absence of plasma protein adsorption and platelet adhesion on the surface‐modified NR latex films having grafting yield above 1 wt % is a strong indication of improved blood compatibility. Results from tensile tests suggest that graft polymerization does not cause adverse effects on the mechanical properties of vulcanized NR latex films. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Thermoplastic Elastomers Derived from Scrap Rubber Powder/LLDPE Blend with LLDPE‐graft‐(Epoxidized Natural Rubber) Dual Compatibilizer

Summary: Attempts were made to prepare thermoplastic elastomers (TPE) from scrap rubber powder (SRP) and linear low‐density polyethylene (LLDPE) as thermoplastic polymer matrix. The solid‐phase grafted copolymer of LLDPE (LLDPE‐g‐VM) and epoxidized natural rubber (ENR) were used as dual compatibilizers to improve the interfacial adhesion between SRP and LLDPE. The compatibilized SRP/LLDPE blends had obviously improved the interfacial properties between SRP particles and LLDPE. Using this method, thermoplastic elastomer was prepared successfully. The mechanical properties especially elongation at break was improved significantly. SEM and TEM studies showed that the ENR/LLDPE‐g‐VM dual compatibilizer improved the distribution state of SRP particles in LLDPE and the adhesion between SRP and LLDPE. DSC results showed a distinct glass transition at 74 °C of the interfacial region. The improvement in mechanical properties was attributed to the enhanced interfacial properties of the blend.

Surface of SRP particles of the composites compatibilized by the dual compatibilizer.     

The effect of devulcanization level on mechanical properties of reclaimed rubber by thermal‐mechanical shearing devulcanization

Ground tire rubber (GTR) with crosslinked structure has hardly any plasticity and processability, which makes its property very poor. Thermal‐mechanical shearing devulcanization method can effectively destroy the crosslinked structure and restore GTR a certain extent of plasticity and processability. This article investigated the characteristic and reprocessing performance of reclaimed rubber prepared through thermal‐mechanical shearing devulcanization. The relationship between the devulcanization level (indicated by gel fraction and crosslink density) and the mechanical property was analyzed by sufficient experiments. Fourier transform infrared spectroscopy and elemental analyzer studies revealed the chemical structure of GTR changed and many complex reactions occurred after devulcanization. The gel permeation chromatography indicated the specific changes of molecular weight and molecular weight distribution in devulcanization process. The differential scanning calorimetry revealed various vulcanized abilities and vulcanized structures of reclaimed rubber. The scanning electron microscope further confirmed the recovery of plasticity after devulcanization and the distinct vulcanized structures between revulcanizates. The determination of devulcanization level and mechanical properties verified that mechanical properties especially tensile strength reached to the optimum value only at an appropriate devulcanization level. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal and mechanical behavior of natural rubber latex‐silica aerogel film

A major problem in most natural rubber latex (NRL) commonly encountered like other polymer is susceptibility to mechanical properties and thermal degradation; particularly in thin film due to the presence of double bonds in the main chain. Therefore, it is desirable to seek for ways of improving these properties. Silica aerogel is a material with extraordinary properties was believed to have potential enhance properties in NRL films because of its high specific surface area. Therefore, based on the unique character of silica aerogel, NRL‐silica aerogel film was developed by latex compounding and dry coagulant dipping to form thin film where silica aerogel acts as filler. Silica aerogel, synthesized from rice husk was dispersed in a ball‐mill using distilled water for NRL compounding. Results indicate that increasing silica aerogel loading enhances the mechanical properties of the NRL‐silica aerogel film. Effects of postvulcanization processes were also investigated, whereby the best reinforcing effect was obtained at 4 phr silica aerogel loading with leaching postvulcanization condition. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Compatibilization of nitrile‐butadiene rubber/ethylene‐propylene‐diene monomer blends by mercapto‐modified ethylene‐vinyl acetate copolymers

Mercapto‐modified ethylene‐vinyl acetate (EVASH) has been employed as a reactive compatibilizing agent for nitrile‐butadiene rubber (NBR)/ethylene‐propylene‐diene monomer (EPDM) blends vulcanized with a sulfur/2,2′‐dithiobisbenzothiazole (MBTS) single accelerator system and a (sulfur/MBTS/tetramethylthiuram disulfide (TMTD) binary accelerator system. The addition of 5.0 phr EVASH resulted in a significant improvement in the tensile properties of blends vulcanized with the sulfur/MBTS system. In addition to better mechanical performance, these functionalized copolymers gave rise to a more homogeneous morphology and, in some cases, better aging resistance. The compatibilization was not efficient in blends vulcanized with the S/MBTS/TMTD binary system, probably because of the faster vulcanization process occurring in this system. The good performance of these EVASH samples as compatibilizing agents for NBR/EPDM blends is attributed to the higher polarity of these components that is associated with their lower viscosity. Dynamic mechanical analysis also suggested a good interaction between the phases in the presence of EVASH. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1404–1412, 2004     

The morphology and property of ultra‐fine full‐vulcanized acrylonitrile butadiene rubber particles/EPDM blends

A novel UFNBRP/EPDM blend was prepared by compounding ultra‐fine full‐vulcanized acrylonitrile butadiene rubber particles (UFNBRP) with ethylene–propylene–diene monomer (EPDM) matrix. The morphology, dynamic property, and curing property of the blend were discussed in detail. TEM and SEM observations showed that, no matter how high the blend ratio of UFNBRP to EPDM matrix was, UFNBRP particles always kept being in the dispersion phase because of its extremely high viscosity resulting from self‐crosslinking, but were not dispersed as nanosize units, as expected. Dynamic properties, illustrated by DMTA, further demonstrated that two phases exhibited two separate glass transition temperatures, indicating distinct phase separation and weak phase interaction. Rubber processing analyzer results showed that inorganic filler as well as UFNBRP particles in EPDM matrix formed a network and blocked the flow properties of the compound. At the same time, the introduction of UFNBRP particles evidently affected the vulcanization of EPDM, when sulfur was used as a vulcanizing agent, and improved the mechanical properties of EPDM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3673–3679, 2006     

Novel peroxide‐vulcanized NBR‐PAni.DBSA blends,part 2: Effects of conductive filler particles alignment

Dicumyl peroxide (DCP) vulcanized poly(butadiene‐co‐acrylonitrile)‐polyaniline dodecylbenzenesulfonate [NBR‐PAni.DBSA] blends were successfully prepared by using the practical thermomechanical mixing method. The effect of alignment of PAni.DBSA particles on the mechanical and electrical properties of vulcanized blends was studied (by passing the blends through a two roll‐mills). All vulcanized blends strained parallel to the flow direction when passed through the two roll‐mills had their electrical conductivities enhanced with increasing strain in tension. Good historical memory in term of the electrical conductivities during three cycles of straining (with 300 times of strain loading and unloading motion for each cycle) was observed for all vulcanized blends (99% retention of original value before straining). These vulcanized blends also showed better mechanical properties (i.e., higher tensile strength and tear strength) than the ones strained perpendicularly to the flow direction. With the ideal mechanical properties and reversible electrical behavior, this type of blend can potentially emerge as a new class of flexible smart material. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Cure characteristics and mechanical properties of short nylon fiber‐reinforced nitrile rubber composites

Acrylonitrile butadiene rubber (NBR)‐based composites were prepared by incorporating short nylon fibers of different lengths and concentration into the matrix using a two‐roll mixing mill according to a base formulation. The curing characteristics of the samples were studied. The influence of fiber length, loading, and rubber crosslinking systems on the properties of the composites was analyzed. Surface morphology of the composites has been studied using Scanning Electron Microscopy (SEM). Addition of nylon fiber to NBR offers good reinforcement, and causes improvement in mechanical properties. A fiber length of 6 mm was found to be optimum for the best balance of properties. It has been found that at higher fiber loadings, composites show brittle‐type behavior. Composites vulcanized by the dicumyl peroxide (DCP) system were found to have better mechanical properties than that by the sulfur system. The swelling behavior of the composites in N,N‐dimethyl formamide has been analyzed for the swelling coefficient values. Composites vulcanized in the DCP system were found to have higher rubber volume fraction than that in the sulfur system, which indicates better rubber–fiber interaction in the former. The crosslink densities of various composites were also compared. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1023–1030, 2004     

淀粉纳米晶对天然胶乳性能的影响

将淀粉纳米晶作为天然胶乳的补强剂,研究其对天然胶乳的胶体性能及硫化胶膜的物机性能、耐水性和耐溶剂的影响。研究结果表明:将淀粉纳米晶加入天然胶乳后,胶乳的粘度变化不大,机械稳定度提高;硫化胶膜的物机性能明显提高,耐溶剂性提高,而耐水性降低。     

Morphology and mechanical properties of natural rubber latex films modified by exfoliated Na‐montmorillonite/polyethyleneimine‐g‐poly (methyl methacrylate) nanocomposites

Na‐montmorillonite/polyethyleneimine‐g‐poly(methyl methacrylate) (Na‐MMT/PEI‐g‐PMMA) nanocomposite latexes were prepared by soap‐free emulsion polymerization in the aqueous suspension of Na‐MMT. The exfoliated morphology of the nanocomposites was confirmed by XRD and TEM. With the aim of improving morphology and mechanical properties of natural rubber latex (NRL) films, the synthesized Na‐MMT/PEI‐g‐PMMA nanocomposites were mixed with NRL by latex compounding technology. The results of SEM and AFM analysis showed that the surface of NRL/Na‐MMT/PEI‐g‐PMMA film was smoother and denser than that of pristine NRL film while Na‐MMT was dispersed uniformly on the fracture surface of the modified films, which suggested the good compatibility between NRL and Na‐MMT/PEI‐g‐PMMA. The tensile strength of NRL/Na‐MMT/PEI‐g‐PMMA films was increased greatly by 85% with 10 phr Na‐MMT/PEI‐g‐PMMA when Na‐MMT content was 3 wt % and the elongation at break also increased from 930% to 1073% at the same time. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43961.     

Coordination cross‐linking gadolinium salt/acrylonitrile‐butadiene rubber composite: Its preparation,characterization, and functional properties

A novel rubber composite of acrylonitrile‐butadiene rubber (NBR) filled with gadolinium salt (GS) particles was prepared for the first time and vulcanized via coordination reactions. The resulting materials exhibit good mechanical properties. Structural analyses indicate that the composite is a kind of elastomers based on coordination cross‐linking interactions between the nitrile groups (–CN) of NBR and gadolinium ions. The mechanical properties of vulcanized GS/NBR rubber are altered when the cross‐link density is changed in the composites. These materials show good irradiation resistance because of the introduction of GS. POLYM. COMPOS., 34:1013–1019, 2013. © 2013 Society of Plastics Engineers     

Blend films of O‐carboxymethyl chitosan and cellulose in N‐methylmorpholine‐N‐oxide monohydrate

To introduce N‐methylmorpholine‐N‐oxide (NMMO) process to prepare antibacterial lyocell fiber, the blend films of O‐carboxymethyl chitosan (O‐CMCS) and cellulose were prepared. O‐CMCS in aqueous suspension with particles having a surface mean diameter of 2.24 μm was blended with cellulose in NMMO hydrate. The blend films with different O‐CMCS content were prepared with the blend solutions. SEM confirmed that O‐CMCS remained within the cellulose film in the particle. The mechanical properties of the blend films show little increased value when O‐CMCS was less 5%; however, it decreased sharply when O‐CMCS was over 8%. Thus, the optimum O‐CMCS content may give a good combination of antibacterial action and mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4601–4605, 2006     

Effects of fillers on mechanical properties of a water‐swellable rubber

The mechanical properties of the water‐swellable rubber prepared by blending polychloroprene with precipitated silica, crosslinked sodium polyacrylate, polyethylene oxide, and vulcanizing agents—such as stress at break, strain at break, modulus, energy at break, and hardness—were studied before and after swelling with water. The results showed that the addition of the reinforcing filler (precipitated silica) increased the mechanical properties, while adding crosslinked sodium polyacrylate decreased the mechanical properties, although it could improve water‐absorbent properties of the water‐swellable rubber. If some polyethylene oxide was included in the rubber formulation, the water‐absorbent properties and the mechanical properties of the rubber both increased; but, with the increase of more polyethylene oxide, the mechanical properties decreased. Wide‐angle X‐ray diffracting analysis was conducted to study the crystalline behavior of the rubber, which showed that the crystallinity of the vulcanized polychloroprene increased first and then decreased with an increase in the amount of polyethylene oxide. The crosslink density of the rubber was calculated by the Flory–Rehner equation. The mechanical strength of the rubber significantly decreased after swelling with water, compared with that before swelling with water. The morphology of blends was shown by scanning electron microscopy graphs. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 577–584, 1999     

Effect of anhydride‐modified ethylene–propylene–diene rubber and ethylene–vinyl acetate copolymers on the compatibilization of nitrile rubber/ethylene–propylene–diene rubber blends

The effects of maleic anhydride modified ethylene–propylene–diene rubber (EPDMMA) and maleic anhydride modified ethylene–vinyl acetate (EVAMA) on the compatibilization of nitrile rubber (NBR)/ethylene–propylene–diene rubber (70:30 w/w) blends vulcanized with a sulfur system were investigated. The presence of EPDMMA and EVAMA resulted in improvements of the tensile properties, whereas no substantial change was detected in the degree of crosslinking. The blend systems were also analyzed with scanning electron microscopy and dynamic mechanical thermal analysis. The presence of EVAMA resulted in a blend with a more homogeneous morphology. The compatibilizing effect of this functional copolymer was also detected with dynamic mechanical analysis. A shift of the glass‐transition temperature of the NBR phase toward lower values was observed. The presence of EPDMMA and EVAMA also increased the thermal stability, as indicated by an improvement in the retention of the mechanical properties after aging in an air‐circulating oven. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2408–2414, 2003     

两种品系天然橡胶的结构与性能研究

通过对比两种品系（热研7—33—97和热研8—79）的天然胶乳中橡胶粒子的粒度、生胶理化性能、相对分子质量及其分布以及硫化胶的性能，研究了两种品系天然橡胶的结构与性能。结果表明，热研7—33—97的胶乳粒度比热研8—79的小，胶粒分布窄；热研8—79的相对分子质量分布较热研7—33—97宽，其力学性能、耐老化性能及硫化胶稳定性均好于热研7—33—97。     

Chemical and bonding effects of exposing uncured PBI‐NBR insulation to ambient conditions

Uncured Polybenzimidazole‐Nitrile Butadiene Rubber (PBI‐NBR) insulation experiences altered chemical and bonding phenomena if exposed to ambient conditions while in a sheet‐stock configuration. Multiple lots of a PBI‐NBR formulation exposed to ambient and slightly elevated temperature (100°F) conditions experience bonding degradation when vulcanized to a metal substrate. Chemical analyses show that tallow amine (clay particle surfactant) accumulates at the surface of uncured NBR as a function of ambient and 100°F exposure time. Additionally, thin film analyses suggest surface oxidation of NBR polymers when exposed to the ambient environment. Mechanical and chemical observations imply a correlation between vulcanized bonding performance with tallow amine diffusion and polymer surface reaction. The diffusion and reactivity of chemical species found in the PBI‐NBR formulation has implications to other fields employing these components. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42636.     

Contribution of hydrogen and/or covalent bonds on reinforcement of natural rubber latex films with surface modified silica

A macromolecular coupling agent containing hydrophilic and hydrophobic groups is made to react with precipitated silica. Interfacial interactions between  OH groups of silica and  COOH groups of macromolecule are found to be created through either hydrogen bonds alone or through hydrogen bonds and covalent bonds. Aqueous dispersions of unmodified and modified silica are prepared and the colloidal stability and particle size distribution of the dispersions are observed. The dispersions at neutral pH are incorporated into vulcanized/unvulcanized natural rubber latex. The formation of hydrogen bonds and/or covalent bonds is studied via FTIR spectroscopy and their contribution in encouraging filler‐rubber interactions is emphasized through mechanical and swelling properties. Uniform distribution and dispersion of modified filler particles throughout the rubber matrix is confirmed by the microstructures of the latex films cast from filler added natural rubber latex. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40380.     

Friction and wear behavior of styrene butadiene rubber‐based composites reinforced with microwave‐devulcanized ground tire rubber

In this work, the tribological properties of a new material obtained by revulcanization with styrene butadiene rubber (SBR) and devulcanized ground tire rubber (GTR) were investigated. GTR was devulcanized using the microwave method at a constant power while varying the microwave exposure time. Devulcanized rubber (DV‐R) and untreated GTR were revulcanized by mixing with SBR at different rates (10, 30, 50 phr). To determine friction and wear characteristics of the samples, pin (ball) on disc and abrasion tests were conducted. Scanning electron microscopy (SEM) was employed to observe the worn surfaces of the composites to correlate the experimental test results to the wear mechanisms. All of these tests and experiments were performed on original vulcanized rubber samples for comparison. The composites exhibited different friction and wear behavior due to morphology, dispersion behavior and devulcanization functionalization of ground tire rubber. In general, DV‐R/SBR composites exhibited improvement in both mechanical and tribological properties. However, the enhanced compatibility of DV‐R resulting from the specific chemical coupling of DV‐R with SBR was crucial for the mechanical, friction and wear properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42419.     

Preparation and properties of T300 carbon fiber‐reinforced thermoplastic polyimide composites

In this study, a series of T300 carbon fiber‐reinforced polyimide (CFRPI) composites were prepared by laminating premolding polyimide (PI) films with unidirectional carbon fiber (CF) layers. On the basis of PI systems design, the effect of CF volume fraction, processing conditions, and PI molecular structure on the properties of CFRPI composites was studied in detail. In addition, two kinds of nano‐particles, including carbon nano‐tube (CNT) and SiO₂ were filled into the premolding PI films with different concentrations. And the effect of nano‐particles on the properties of CFRPI composites was also investigated. The surface characteristic of T300 CF was measured by X‐ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). The properties of premolding PI film and CFRPI composites were measured by dynamic mechanical analysis (DMTA), SANS testing machine, scanning electron microscopy (SEM), and so forth. These experimental results showed that the properties of CFRPI composites were mainly affected by the premolding PI film and molding condition. The change of CF volume fraction from 55% to 65% took little effect on the mechanical properties of CFRPI composites. In addition, the incorporation of nano‐particle SiO₂ could further improve the properties of CFRPI composites, but CNT hardly improved the properties of CFRPI composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 646–654, 2006     

Tensile behavior of polypropylene blended with bimodal distribution of styrene‐ethylene‐butadiene‐styrene particle size

The objective is to characterize the effects of the bimodal distribution of rubber particles and its blend ratio on the mechanical properties of the thermoplastic polypropylene blended with two different styrene‐ethylene‐butadiene‐styrene triblock copolymer at the intermediate and high strain rates. Tensile tests are conducted at the nominal strain rates from 3 × 10^?1 to 10² (1/s). Phase morphology is investigated to estimate the bimodal rubber particle size distribution. In addition, the in situ observation is conducted during uniaxially stretching within transmission electron microscopy step by step to investigate the deformation events depending on the elongation of samples. The elastic modulus increased gradually as the blend ratio of large rubber particle increased. An increase in the rupture strain and the strain energy up to failure was found for the bimodal rubber particle distributed blend system where the blend ratios of small rubber particle and large rubber particle were same. This is because the smaller particles dominant blend systems show the bandlike craze deformation while the localized plastic deformation is taken place in the larger particles dominated blend systems. The synergistic effect of these rubber particles gives rise to a strong increase in the ductility of these bimodal rubber particle distributed polypropylene systems. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008