Effect of passive film on the galvanic corrosion of titanium alloy Ti60 coupled to copper alloy H62

Ti alloys exhibit high potential because of the compact passive film. However, the effect of passive film on galvanic corrosion is not clear. On the one hand, the great potential difference can accelerate the galvanic corrosion of other metals with low potential. On the other hand, the passive film can hinder the electrochemical reactions, inhibiting the galvanic corrosion. To clarify this question, the galvanic corrosion of titanium alloy Ti60 coupled to copper alloy H62 was studied using zero‐resistance ammeter, scanning vibrating electrode technique, scanning electron microscopy, and potentiodynamic polarization measurements. The chemical composition and electrical properties of the passive film on Ti60 were detected using X‐ray photoelectron spectroscopy and Mott‐Schottky plots. The results indicate the galvanic corrosion of Ti60‐H62 coupling is ignorable in spite of the great galvanic potential difference between them. It can be attributed to the low electron donor density of passive film, which inhibits the electron charge transfer process at the film/solution interface, causing the slow cathodic reaction rate on Ti60.     

Electrochemical corrosion behavior of biomedical Ti–22Nb and Ti–22Nb–6Zr alloys in saline medium

The aims of this study were to investigate the effects of Zr addition and potentiodynamic polarization on the microstructure and corrosion resistance of Ti–22Nb and Ti–22Nb–6Zr alloy samples. The corrosion tests were carried out in 0.9% NaCl at 37 °C and neutral pH value, utilizing the OCP, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) techniques. The results of XRD and optical microscopy indicated that the addition of Zr stabilized the β phase, which plays a crucial role in the corrosion resistance improvement of the Ti–22Nb–6Zr alloy. From the polarization curves, it can be seen that the alloys exhibited a wide passive region without the breakdown of the passive films and also low corrosion current densities. In addition, the values of the corrosion current densities and passive current densities decreased with the addition of 6 at% Zr into the Ti–22Nb alloy. The EIS results of these two alloy samples after 1‐h immersion in 0.9% NaCl solution, and being fitted by R_S(Q_PR_P) model, suggested that the corrosion resistance of the passive films improved with the addition of Zr and only a single passive film formed on the surfaces. However, two time constants were observed for the Ti–22Nb and Ti–22Nb–6Zr alloy samples after potentiodynamic polarization, the spectra of which can be fitted using the R_s(Q_o(R_o(Q_bR_b))) model. In addition, the corrosion resistance of the two alloy samples was reinforced significantly because of polarization when compared to the immersed samples. All these observations suggested a nobler electrochemical behavior of the titanium alloys with the addition of Zr element and after polarization.     

AM60镁合金与铜合金及铝合金偶接后的大气腐蚀行为

研究了AM60铸造镁合金与H62铜合金、LY12铝合金组成的电偶对在北京地区室外曝晒3个月和6个月后的大气电偶腐蚀行为及规律.结果表明:镁合金始终是电偶对中的阳极,当其与H62铜合金和LY12铝合金偶接时,其腐蚀速率增加1～7倍;镁合金与H62铜合金偶合后,其大气电偶腐蚀效应大于其与LY12铝合金组成的电偶对的大气电偶腐蚀效应;在6个月的实验周期内,随着曝晒时间的延长,镁合金在北京地区大气环境中的电偶腐蚀效应呈上升趋势;试样表面润湿时间短是造成AM60镁合金在北京曝晒第一个实验周期(2003.12～2004.2)的电偶腐蚀低于第二个由实验周期(2004.3～2004.5)的主要原因;北京地区高自然降尘量对镁合金电偶腐蚀将起到加速的作用.     

Effect of Ti interlayer on corrosion behavior of nanostructured Ti/TiN multilayer coating deposited on TiAl6V4

To improve the corrosion properties of TiAl₆V₄ alloy, TiN monolayer and Ti/TiN multilayer coatings are deposited by reactive magnetron sputtering. The phase, structure, and morphology properties are investigated by grazing‐incidence X‐ray diffraction, field‐emission scanning electron microscopy, and atomic force microscopy, respectively, and the corrosion behavior is evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization. The TiN monolayer and Ti/TiN multilayer with thickness of 1,350 and 1,410 nm have the (111) and (002) preferred orientation and crystallite size of 42.5 and 24.3 nm, respectively. Columnar growth in TiN is hindered by the Ti interlayers and no cracking is observed between the layers indicating strong adhesion. The nanostructured Ti/TiN coating forms stable surface titanium oxide which improves the corrosion resistance by approximately 80 and four times compared with TiAl₆V₄ alloy and TiN coating, respectively. Hindrance of the columnar structure in TiN by the Ti interlayer decreases the local corrosion rate and enhances the galvanic corrosion resistance by forming a layer on the β‐phase enriched with vanadium as well as a TiO₂ stable layer. The nanostructured Ti/TiN coating demonstrates capacitive behavior with phase angles approximately ?50° and high impedance values at low frequency to be the corrosion resistance mechanism.     

船舶用Ti70合金在人工海水中的腐蚀行为研究

采用全浸腐蚀和电偶腐蚀实验,研究了Ti70合金的均匀腐蚀行为,以及与945钢的电偶腐蚀行为。结果表明：Ti70合金耐蚀性能极好,在60 ℃人工海水浸泡30 d后试样出现了轻微增重,腐蚀速率为-5.857×10^-4 mm/a,达到了I级完全耐蚀级别;Ti70合金自腐蚀电位远高于945钢,两者偶联时945钢将作为阳极被加速腐蚀;随着Ti70/945钢偶对面积比增加,945钢质量损失、以及电偶腐蚀电流和电偶腐蚀系数均逐渐增加,当两者偶对面积比为1∶1时,电偶腐蚀敏感等级达到了D级,因此当Ti70合金与945钢接触使用时需对945钢进行阴极保护。     

Preliminary electrochemical testing of some Zr–Ti alloys in 0.9% NaCl solution

The aim of this study is to investigate the corrosion behaviour of three ZrTi alloys (denoted with Zr5Ti, Zr25Ti, and Zr45Ti) in 0.9% NaCl solution. For comparison, cp‐Ti was also investigated. In order to study the localized corrosion resistance and corrosion behavior at open circuit potential versus time, the open circuit potential (E_OC) was recorded, and the cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS) were performed. Scanning electron microscopy (SEM) observations were made following the CPP tests. The Zr5Ti alloy was the most susceptible to localized corrosion. The Zr25Ti alloy presents a dangerous breakdown potential but have a sufficiently negative zero corrosion potential that the difference between them is sufficiently to provide a higher localized corrosion resistance in comparison with Zr5Ti. Among ZrTi alloys subjected to investigation, the Zr45Ti alloy had a much larger passive range in the polarization curve and was the most resistant to localized corrosion. For used test conditions, the localized corrosion was not found for the cp‐Ti. The EIS tests show that both investigated ZrTi alloys and cp‐Ti exhibit passivity after 168 h immersion in 0.9% NaCl solution, at open circuit potential.     

Anode characteristics of Al/Ti galvanic couple in a salt spray environment

The galvanic corrosion behavior of a 2A12 aluminum alloy and a Ti‐15‐3 titanium alloy in a salt spray environment was investigated. The results indicated that the galvanic effect accelerated the dissolution rate of the anodes significantly; however, the corrosion of the anode was not uniform. The region adjacent to the coupled joint experienced the most significant corrosion, with galvanic corrosive action emerging as dominant. The corrosion of the region distant from the joint was slight and was dominated by the self‐corrosion process. A new model for the current difference distribution of the galvanic couple was established to illuminate the nonuniform corrosion phenomenon of the anode.     

Corrosion inhibition of Ti‐6Al‐4V alloy in sulfuric and hydrochloric acid solutions using inorganic passivators

The effect of iodate (IO₃^?), metavanadata (VO₃^?) and molybdate (MoO₄^2?) anions on the passivation of Ti‐6Al‐4V alloy in sulfuric and hydrochloric acid solutions was studied using open‐circuit potential measurements, polarization techniques and electrochemical impedance spectroscopy (EIS). The alloy surface was examined by scanning electron microscopy (SEM). It was found that an optimum concentration of the passivator is essential for the corrosion inhibition process. Above this concentration the rate of alloy corrosion decreases as the concentration of the passivating ion increases. Scanning electron micrographs have shown that the flawed regions present in the alloy surface were repaired in the presence of the passivator anion. The optimum concentration of each anion and its corrosion inhibition efficiency for titanium and Ti‐6Al‐4V alloy have been determined. It turned out that the corrosion inhibition efficiencies of IO₃^?, VO₃^? and MoO₄^2? anions for the corrosion of Ti and Ti‐6Al‐4V in both hydrochloric and sulphuric acid solutions exceed 98%.     

Anodic passivity of some titanium base alloys in aggressive environments

The passivity of titanium, binary Ti‐15Mo and ternary Ti‐15Mo‐5Al alloys in hydrochloric acid solutions was studied by potentiostatic, potentiodynamic, linear polarization and electrochemical impedance spectroscopy (EIS) techniques. The anodic passivity of binary Ti‐15Mo and ternary Ti‐15Mo‐5Al titanium alloys differs from that of the base metal in hydrochloric acid solutions. The corrosion potentials of both alloys are nobler than of the titanium because the beneficial effect of molybdenum. The critical passivation current density for binary Ti‐15Mo alloy is higher than of titanium; this fact can be explained by the instability of the constituent phases in hydrochloric acid solutions. Ternary Ti‐15Mo‐5Al alloy exhibits two critical passivation current densities (i_cr1 and i_cr2) with higher values than of the base metal and two critical passivation potentials (E_cr1 and E_cr2); at the first critical passivation potential (E_cr1) the porous titanium trioxide (Ti₃O₅) is formed and at the second critical passivation potential (E_cr2) this oxide is converted to a still higher valence oxide, the compact and protective titanium dioxide (TiO₂). The dissolution current densities in the passive range of alloys are higher than of the base metal due the dissolution of the alloying elements in this potential range. The alloys are more resistant than titanium presenting lower corrosion rates. A three time constants equivalent circuit was fitted: one time constant is for the double layer capacity (C_dl) and for the passive film (R_p); another time constant is for the charge transfer reactions visualised by a constant phase element (CPE) and a resistance (R₁); the third time constant is for diffusion processes through the passive film represented by a resistance (R₂) and a Warburg element (W).     

“A study on the effect of Co,Cr and Ti on the corrosion of FE40AL intermetallic in molten NaCl–KCl mixture”

The effect of the addition of 3 at% Cr, Co or Ti on the corrosion behavior of Fe40Al intermetallic alloy in 1 M NaCl:1 M KCl mixture at 750 °C has been carried out by using electrochemical techniques. Techniques included potentiodynamic polarization curves, linear polarization resistance and electrochemical impedance spectroscopy measurements. It has been found that the addition of either Cr, Co or Ti decreased the corrosion rate of Fe40Al intermetallic by almost five times due to the formation of a passive layer, absent in the base alloy. This was because the diffusion of Al towards the top of the alloy for the establishment of a protective Al₂O₃ layer was enhanced by the presence of these alloying elements. The corrosion rate for the base alloy was under diffusion control of the reactants, whereas that for alloyed intermetallic was under charge transfer control.     

Effects of the Zr and Mo contents on the electrochemical corrosion behavior of Ti–22Nb alloy

Ti–22Nb–xZr and Ti–22Nb–xMo (x = 0, 2, 4, 6, in atom percent) were prepared by an arc melting method. The alloys were solution‐treated at 1073 K for 1.8 ks followed by quenching them into ice water, and the electrochemical corrosion behavior in a 0.9% NaCl solution at 25 °C and neutral pH range of the solution‐treated alloys was evaluated by using electrochemical impedance spectroscopy, polarization curves and an equivalent circuit analysis. It was found that the microstructure of the solution‐treated Ti–22Nb alloy mainly contains β phase with small amount of α″ phase, and the addition of Zr or Mo to a Ti–22Nb alloy is efficient to stabilize the β phase. The resulting impedance parameters and passive current densities indicated that the corrosion resistance of the Ti–22Nb alloy was promoted significantly with the addition of Zr and Mo.     

Corrosion of Construction Materials,Ti 125, Ti 260 304 L,Uranus 65, in Contact with Platinum Catalysts in Nitric Acid Production

Abstract

With the object of finding a material more resistant than stainless steel for use in the catalytic production of nitric acid, a study was made of the corrosion of stainless steels (304 L, URANUS 65) and titanium alloys (Ti 125, Ti 260) In contact with platinum-rhodium alloy in nitric acid solutions. The corrosion potential of stainless steel, when in contact with Pt-Rh, shifts towards more positive values, i.e., it passes from the passive into the transpassive region, whereby the corrosion rate of stainless steel is greatly Increased. The corrosion potential of titanium alloy, in contact with platinum-rhodium alloy in nitric acid solutions, also shifts towards more positive values, but here the corrosion rate of the alloy is not increased, since the system Ti/Pt-Rh alloy remains in the passive region.     

Corrosion behaviour and biocompatibility of a new dental noble AuPdAgTi alloy

The aims of the study were to investigate the electrochemical response of a new dental Au‐20Pd‐10Ag‐5Ti alloy in artificial Carter‐Brugirard saliva and to assess its biocompatibility using gingival fibroblast culture. Electrochemical techniques of potentiodynamic and linear polarization were used. Also, the open circuit potentials and the corresponding open circuit potential gradients were monitored for 5000 exposure hours. The gingival fibroblast response to Au‐20Pd‐10Ag‐5Ti alloy was estimated by LDH‐cytotoxicity, MTT cell proliferation assays, the assessment of substrate‐dependent changes in extracellular fibronectin network, cell morphology and actin cytoskeleton organization. The cyclic potentiodynamic curves of Au‐20Pd‐10Ag‐5Ti alloy exhibited a passive behaviour with transpassive dissolution of silver, without pitting corrosion. Open circuit potentials were finally stable at noble values. Open circuit potential gradients have low values that could not generate galvanic or local corrosion. The new Au‐20Pd‐10Ag‐5Ti alloy did not promote cell damage and alterations in cell adhesion and morphological features, exhibiting a good biocompatibility.     

Corrosion behaviour of a new Ti‐6Al‐2Nb‐1Ta alloy in various solutions

A new Ti‐6Al‐2Nb‐1Ta alloy was obtained for to satisfy the mechanical and anticorrosion requirements in neutral corrosive environment. The corrosion behaviour of this new Ti‐6Al‐2Nb‐1Ta alloy in 0.1 M Na₂SO₄, 3% NaCl solutions and synthetic sea water was studied in this paper, using potentiodynamic and linear polarisation method, electrochemical impedance spectroscopy (EIS) and monitoring of the open circuit potentials. The structure of the alloy represents an α + β uniform structure with un‐oriented grains. From the potentiodynamic polarisation curves it resulted that the studied alloy is self‐passivated in all three solutions having a very good and very easy tendency to passivation. The most favourable values of the electrochemical parameters were registered in 0.1 M Na₂SO₄ solution due to its reduced corrosivity. EIS measurements proved the improvement of the passive layer resistance with the immersion time. An electric equivalent circuit with two time constants was fitted. The values of the polarisation resistances showed very good protective capacities which improved in time. The open circuit potentials have the general tendency to ennoble in time, suggesting the thickening of the passive films and the increase of their protective capacities.     

Mechanical and corrosion behaviour of a Ti‐Al‐Nb alloy after deformation at elevated temperatures

The mechanical properties of Ti6Al7Nb alloy deformed and heat treated at elevated temperatures were correlated with its microstructure and corrosion behaviour in Ringer (of different pH values: 2.49, 6.9 and 8.9) and Ringer–Brown solutions. Microstructural analysis revealed a Widmanstatten structure for the alloys deformed at 1100 °C (β field) and structure with α grains at 930 °C (α + β field). The thermo‐mechanical processing improved the electrochemical behaviour of Ti6Al7Nb alloys, especially their passive state. Open circuit potential variations in time reflected more compact, stable, resistant passive films on the surface of the treated alloys. Open circuit potential gradients simulating the non‐uniformities of pH along the implant surface have very low values that cannot generate galvanic corrosion. Corrosion rates and ion release are very much reduced. Impedance spectra were fitted with a two time‐constants equivalent circuit for some alloys and with three time‐constants equivalent circuit for other alloys.     

Influence of silicon on the corrosion behaviour of Al–Zn–In–Mg–Ti sacrificial anode

The influence of Si on the corrosion behaviour of Al–5Zn–0.03In–1Mg–0.05Ti (wt.%) alloy was investigated by the microstructure observation and electrochemical measurements in order to improve its corrosion non-uniform and electrochemical properties. The main precipitates in Al–5Zn–0.03In–1Mg–0.05Ti–0.1Si (wt.%) alloy is Mg₂Si phase, which decrease the galvanic corrosion because the potential difference between Mg₂Si and a-Al is smaller than that between MgZn₂ and a-Al. The addition of Si improves the corrosion uniformity of the anode due to the fine equiaxed grains and grain boundaries where Mg₂Si particles uniformly distributed. The results indicate that the microstructure, electrochemical characteristics and corrosion uniformity can be improved significantly after adding 0.1 wt.% Si into Al–5Zn–0.03In–1Mg–0.05Ti (wt.%) alloy.     

Electrochemical behaviour of Ti–6Al–4V alloy and Ti in azide and halide solutions

Electrochemical techniques including open circuit potential measurement, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) were used to evaluate the corrosion and passivation behaviour of Ti–6Al–4V alloy in sodium azide (NaN₃) solutions compared to the behaviour of its pure base metal Ti. The results showed that increasing azide concentration increases the rate of corrosion (i_corr) and shifts negatively the rest potential (E_f), as well as decreases the spontaneous thickening rates of the inner and outer layers constituting the passive oxide film on each sample. These effects are more accentuated for the alloy than for the metal. Moreover, the electrical resistance (R_ox) and the relative thickness (1/C_ox) of the oxide films on the two samples exhibit an almost linear decrease vs. NaN₃ concentration. The results suggested that addition of Al and V to Ti, although improves its machinability, yet it decreases the performance of its surface oxide film to protect the degradation of the metal. The alloy was found to be more susceptible to corrosion than its base metal, since Ti expresses higher apparent activation energy (E_a) for the corrosion process than Ti–6Al–4V. Electrochemical behaviour of Ti in azide medium was also compared with that in various halide solutions. It was found that Ti has a stronger propensity to form spontaneous passivating oxide layers in bromide more than in azide and other halide media, where the positive shift in the value of E_f and the simultaneous increase in the oxide film resistance (R_ox) follow the sequence: Br⁻ > > Cl⁻ > I⁻ > F⁻.     

Modelling the corrosion behaviour of Al2CuMg coarse particles in copper-rich aluminium alloys

The corrosion behaviour of 2024 aluminium alloy in sulphate solutions was studied; attention was focused on the influence of coarse intermetallic Al₂CuMg particles on the corrosion resistance of the alloy. Model alloys representative of the aluminium matrix and of Al₂CuMg coarse intermetallics were synthesized by magnetron sputtering. Open-circuit potential measurements, current-potential curve plotting and galvanic coupling tests were performed in sulphate solutions with or without chlorides. Further explanations were deduced from the study of the passive films grown on model alloys in sulphate solutions. The results showed that model alloys are a powerful tool to study the corrosion behaviour of aluminium alloys.     

Ti8LC钛合金与主要结构材料的电偶腐蚀及防护研究

通过测定表面防护处理前后,Ti8LC钛合金、7710铝合金、ZL59铝合金、30CrMnSiA高强钢的电极电位,以及Ti8LC钛合金与其余3种材料组成偶对后的电偶腐蚀电流-时间曲线,研究了表面防护处理前后3种偶对的电偶腐蚀行为,并评估了电偶腐蚀敏感性.研究结果表明:Ti8LC与7710铝合金、ZL59铝合金、30CrMnSiA钢偶接时,会产生严重的电偶腐蚀,必须进行表面防护处理才能使用;采用涂层前处理+有机涂层防护的方法,可有效阻止Ti8LC钛合金与铝合金和高强钢的电偶腐蚀.     

Corrosion Behavior of Ti60 Alloy Coated with a Solid NaCl Deposit in O2 Plus Water Vapor at 500-700°C

The corrosion behavior of Ti60 has been studiedin oxygen containing water vapor at500-700^°C, with and without a solid NaCldeposit on the surface. No measurable corrosion of theTi60 alloy was observed in atmospheres without NaCl.Corrosion of Ti60 was accelerated in the presence ofNaCl because of the formation of a nonprotectiveTiO₂ oxide scale; the corrosion of Ti60 issignificantly aggravated due to the synergistic effect ofNaCl and water vapor. When the temperature was increasedup to the melting point of NaCl, the corrosion of Ti60coated with NaCl both in air-NaCl and inO₂-NaCl plus water vapor became more severe. Amechanism to explain the effect of water vapor and NaClon the corrosion of Ti60 is proposed.