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1.
The kenaf coated with zinc oxide (ZnO) was prepared and characterized by X‐ray diffraction, scanning electron microscopy, and X‐ray photoelectron spectroscopy. The ZnO‐coated kenaf and the flame retardant resorcinol di(phenyl phosphate) were blended with poly(lactic acid) (PLA) by solution compounding and melt blending to prepare the flame‐retarded PLA composites. The thermal stability, the mechanical property, and the flame retardancy of the PLA composites were improved evidently. The tensile strength of the prepared PLA composites could reach up to 62.3 MPa in comparison with 55.4 MPa of the pure PLA. The dense and compact char residues were observed after the combustion of the PLA composites containing ZnO‐coated kenaf, whereas there were serious dripping phenomena and no char formation during the combustion of the pure PLA. The use of ZnO‐coated kenaf could increase flame retardant efficiency obviously. The mechanism of flame retardancy was discussed. Copyright © 2014 John Wiley & Sons, Ltd.  相似文献   

2.
In this study, Mg(OH)2 (MH) was first modified by 1‐n‐tetradecyl‐3‐carboxymethyl imidazolium chloride ([C14cim]Cl), an imidazolium ionic liquid, and then the modified MH ([C14cim]Cl‐MH) was incorporated into linear low‐density polyethylene (LLDPE) by melt‐mixing to obtain the LLDPE/[C14cim]Cl‐MH composites. The interaction between [C14cim]Cl and MH was investigated by Fourier transform infrared spectroscopy (FT‐IR). The thermal decompostion behaviors of the LLDPE/[C14cim]Cl‐MH composites were characterized by thermogravimetric analysis (TGA). The flame retardance, tensile and Izod Impact properties of the LLDPE/[C14cim]Cl‐MH composites were tested. For comparison, the LLDPE/MH composites and LLDPE/SA‐MH composites (SA‐MH is stearic acid) were prepared and their properties were studied in the same way. It was found that [C14cim]Cl interacted with MH via chemical bonding, and served as an efficient lubricant and compatibilizer for MH and LLDPE, leading to great improvements of processability and mechanical properties of the LLDPE/[C14cim]Cl‐MH composites. The LLDPE/[C14cim]Cl‐MH composites also showed a remarkably promoted char formation and effectively eliminated melt drips, thus endowing the composites with sufficiently high flame retardancy. POLYM. ENG. SCI., © 2011 Society of Plastics Engineers  相似文献   

3.
Simple, direct precipitation was used to synthesize green, renewable, biobased flame retardants. Copper phytate (Cu–Phyt), zinc phytate, aluminum phytate, and tin phytate (Sn–Phyt) were synthesized. Thermogravimetric analysis performed in N2 revealed that the metallic phytate (M–Phyt, where M is Cu, Zn, Al, or Sn) salts showed good charring. The limiting oxygen index (LOI), cone calorimetry (CONE) test data, tensile strength, and impact toughness were measured for flexible poly(vinyl chloride) (PVC) containing 15 wt % M–Phyt salts. The PVC/Sn–Phyt LOI rose from 24.9 to 30.3%, and the PVC/Sn–Phyt mechanical properties were on par with those of the pure PVC. The CONE test results indicate that PVC/Cu–Phyt showed the lowest total smoke production (TSP) and peak heat‐release rate (pHRR) among the samples. The TSP and pHRR of PVC/Cu–Phyt were 15.77 m2 and 181.77 kW/m2, respectively, 62.63 and 44.48% lower than those of the neat PVC. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46601.  相似文献   

4.
Miaojun Xu  Xu Li  Bin Li 《火与材料》2016,40(6):848-860
A novel cross‐linked organophosphorus–nitrogen polymetric flame retardant additive poly(urea tetramethylene phosphonium sulfate) defined as PUTMPS was synthesized by the condensation polymerization between urea and tetrahydroxymethyl phosphonium sulfate. Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy, 13C and 31P solid‐state nuclear magnetic resonance. The synthesized PUTMPS and curing agent m‐phenylenediamine were blended into epoxy resins to prepare flame retardant epoxy resin thermosets. The effects of PUTMPS on fire retardancy and thermal degradation behavior of EP/PUTMPS thermosets were investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter measurement, and thermalgravimetric analysis (TGA) tests. The surface morphologies and chemical compositions of char residues for cured epoxy resins were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy (XPS), respectively. Water resistant properties of epoxy resin thermosets were evaluated by putting the samples into distilled water at 70°C for 168 h. The results demonstrated that the EP/12 wt% PUTMPS thermosets successfully passed UL‐94 V‐0 flammability rating and the LOI value reached 31.3%. The TGA results indicated that the incorporation of PUTMPS promoted epoxy resin matrix decomposed and char forming ahead of time, which led to a higher char yield and thermal stability for epoxy resin thermosets at high temperature. The morphological structures and analysis of XPS for the char residues of the epoxy resin thermosets shown that PUTMPS benefited to the formation of a sufficient, more compact, and homogeneous char layer with rich flame retardant elements on the materials surface during burning, which prevented the heat transmission and diffusion, limited the production of combustible gases, inhibited the emission of smoke, and then led to the reduction of the heat release rate and smoke produce rate. After water resistance tests, EP/12 wt% PUTMPS thermosets still remained excellent flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.  相似文献   

5.
采用微胶囊红磷(MRP)、硼酸锌(ZnBO3)、氢氧化铝(ATH)和氢氧化镁(MH)进行复配对软质聚氯乙烯(PVC)进行阻燃处理,通过极限氧指数、热失重、锥形量热方法研究了不同配比阻燃剂对PVC的阻燃抑烟性能的影响。结果表明,当PVC/MRP/ZnBO3/ATH/MH质量比为100:3:1:20:20时,具有良好的阻燃抑烟效果,极限氧指数可达35.9 %;阻燃体系PVC/ATH/MH、PVC/MRP/ZnBO3/ATH/MH相对于纯PVC具有良好的阻燃抑烟性,PVC/MRP/ZnBO3/ATH/MH比PVC/ATH/MH体系在热释放、烟气、一氧化碳和二氧化碳排放指标上数值更低,热稳定性增加,成炭率更高,火灾性能指数提高,火灾蔓延指数减小,火灾危险性降低。  相似文献   

6.
A composite foam, polyurethane–melamine formaldehyde (PU/MF) foam, was prepared through foaming PU resins in the three‐dimensional netlike skeleton of MF foam. The chemical structure, morphology, cell size and distribution, flame retardancy, thermal properties and mechanical properties of such composite foam were systematically investigated. It was found that the PU/MF foam possessed better fire retardancy than pristine PU foam and achieved self‐extinguishment. Moreover, no melt dripping occurred due to the contribution of the carbonized MF skeleton network. In order to further improve the flame retardancy of the composite foam, a small amount of a phosphorus flame retardant (ammonium polyphosphate) and a char‐forming agent (pentaerythritol) were incorporated into the foam, together with the nitrogen‐rich MF, thus constituting an intumescent flame‐retardant (IFR) system. Owing to the IFR system, the flame‐retardant PU/MF foam can generate a large bulk of expanded char acting as an efficient shielding layer to hold back the diffusion of heat and oxygen. As a result, the flame‐retardant PU/MF foam achieved a higher limiting oxygen index of 31.2% and exhibited immediate self‐extinguishment. It exhibited significantly reduced peak heat release rate and total heat release, as well as higher char residual ratio compared to PU foam. Furthermore, the composite foam also showed obviously improved mechanical performance in comparison with PU foam. Overall, the present investigation provided a new approach for fabricating a polymer composite foam with satisfactory flame retardancy and good comprehensive properties. © 2018 Society of Chemical Industry  相似文献   

7.
Aluminum hydroxide, magnesium hydroxide, and 1,2‐bis(pentabromophenyl) ethane were incorporated into high‐density polyethylene (HDPE) and wood flour composites, and their mechanical properties, morphology, and fire‐retardancy performance were characterized. The addition of flame retardants slightly reduced the modulus of elasticity and modulus of rupture of composites. Morphology characterization showed reduced interfacial adhesion among wood flour, HDPE, and flame retardants in the composites compared with control composites (HDPE and wood flour composites without the addition of flame retardants). The flame retardancy of composites was improved with the addition of the flame retardants, magnesium hydroxide and 1,2‐bis(pentabromophenyl) ethane, especially 1,2‐bis(pentabromophenyl) ethane, with a significant decrease in the heat release rate and total heat release. Char residue composition and morphology, analyzed by attenuated total reflectance, Fourier‐transform infrared spectroscopy, and scanning electron microscopy, showed that the char layer was formed on the composite surface with the addition of flame retardants, which promoted the fire performance of composites. The composites with 10 wt% 1,2‐bis(pentabromophenyl) ethane had good fire performance with a continuous and compact char layer on the composite surface. J. VINYL ADDIT. TECHNOL., 24:3–12, 2018. © 2015 Society of Plastics Engineers  相似文献   

8.
A dimethyl dioctadecyl ammonium chloride modified organic montmorillonite (OMMT‐I.44P)/poly(vinyl chloride) (PVC) nanocomposite and anionic‐surfactant‐modified lanthanum organic montmorillonite (La‐OMMT)/PVC nanocomposites (with three different anionic surfactants for the La‐OMMTs) were prepared via melt‐intercalation technology. The effects of the La‐OMMTs and OMMT‐I.44P on the mechanical properties, flame retardancy, and smoke suppression of PVC were studied. X‐ray diffraction characterization showed that the La‐OMMTs were exfoliated in the PVC matrix. The mechanical properties of the nanocomposites were enhanced by the incorporation of the La‐OMMTs. Cone calorimetry and gas chromatography–mass spectrometry analyses indicated that the incorporation of the La‐OMMTs enhanced the flame retardancy and smoke suppression of the PVC nanocomposites. Scanning electron microscopy photos further showed that the residual char surfaces of La‐OMMT/PVC were all intact and, thus, provided better barriers to energy and smoke transport. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43951.  相似文献   

9.
Flame‐retardant biocomposites have attracted much attention in past decades. They can provide many advantages, such as total biodegradability and their abundant renewable sources. In the work reported, biocomposites based on poly(L ‐lactic acid) (PLLA), ramie fabric (FAB) and microencapsulated ammonium polyphosphate (MCAPP) were synthesized via hot press molding using the powder‐stacking procedure. The effects of transference behavior of the flame retardant on sustaining flame retardancy of the biocomposites were investigated. Thermogravimetric analysis shows that the improved flame retardancy is due to an increased char residue at high temperature. Field emission scanning electron microscopy images and wide‐angle X‐ray diffraction data were used to investigate the hydrolysis reaction and transference behavior of ammonium polyphosphate in the biocomposites. UL‐94 testing and limiting oxygen index measurements show that the PLLA/FAB/MCAPP biocomposites retain their flame retardancy even after 21 days in UV‐irradiation hydrothermal aging tests. The good sustained flame retardancy of the PLLA/FAB/MCAPP biocomposites is attributed to the docking interactions and good distribution of MCAPP in the biocomposites. Copyright © 2010 Society of Chemical Industry  相似文献   

10.
This work aims to develop the poly(lactic acid) (PLA) biocomposites with high flame‐retardant performance, which can be applied in electronic and electrical devices as well as automotive parts. First, an intumescent flame retardant composed of ammonium polyphosphate (APP) as the acid source and the blowing agent, and the distiller's dried grains with solubles (DDGS) as the natural charring agent was designed. The surfaces of DDGS and APP were coated by degradable polymeric flame‐retardant resorcinol di(phenyl phosphate) (RDP), and the coating effects were analyzed. And then the flame‐retardant biocomposites of PLA with RDP‐coated DDGS (C‐DDGS) and RDP‐coated APP (C‐APP) were prepared. The limited oxygen index value of the biocomposites with loading of 15 wt% C‐DDGS and 15 wt% C‐APP reached 32.0%, and UL‐94 V‐0 was attained. The biocomposites also had good mechanical properties and the tensile strength of this sample reached about 57 MPa. Finally, the char residues after burning were analyzed and the flame‐retardant mechanism was discussed.  相似文献   

11.
Fully degradable natural fiber/degradable polymer composites have received much research attention and have various applications such as in automotive components. But flammability limits their application; it is important to improve the flame retardancy of fully degradable composites with environmentally friendly flame retardants. Flame‐retarded ramie fiber‐reinforced poly(lactic acid) (PLA) composites were prepared using three processes: (1) PLA was blended with ammonium polyphosphate (APP), and then the resulting flame‐retarded PLA was combined with ramie fibers; (2) ramie fibers underwent flame‐retardant treatment with APP, which were then compounded with PLA; and (3) PLA and ramie, both of which had been flame‐retarded using APP, were blended together. The APP in the composites is shown to be very effective in improving flame retardancy according UL94 test and limiting oxygen index measurements. Thermogravimetric analysis shows that the improved flame retardancy is due to increased char residue at high temperature. The loading of APP disturbs the compatibility between PLA and fibers, which can be directly observed using scanning electron microscopy. Furthermore it has an influence on the dynamic mechanical properties and mechanical properties according dynamic mechanical analysis and mechanical measurements. The results show that composites produced using the third process not only have the best flame retardancy but also comparatively better mechanical properties. Copyright © 2009 Society of Chemical Industry  相似文献   

12.
A phosphorus‐ and nitrogen‐containing compound (2‐dimethylamino ethyl phenyl hydroxyethyl acrylate phosphate) and its oligomer (poly(2‐dimethylamino ethyl phenyl hydroxyethyl acrylate phosphate), PDPHP) were synthesized and characterized. The polystyrene (PS) composites with various amounts of PDPHP were prepared by melt blending. The thermal stability of the PDPHP and PS composites was investigated by thermogravimetric analysis. The flame retardancy of the composites was evaluated using microscale combustion calorimeter and limiting oxygen index test. A Fourier transform infrared (FTIR) spectroscopy coupled with a thermogravimetric analyzer was also used to study the gas phase from the degradation of PS composites. The char residues of the PS composites containing 30 wt % PDPHP were analyzed by FTIR and scanning electron microscopy. The results suggest that the incorporation of PDPHP into PS can evidently enhance the char formation and improve the flame retardancy of virgin PS. The compact and coherent char formed during degradation was attributed to the enhancement of char quality and flame retardance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

13.
Poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO)‐based compounds containing resorcinol bis(diphenyl phosphate) (RDP) and poly(dimethyl‐diphenyl siloxane) (PDMDPS) were prepared through melt extrusion, and their flammability characteristics and mechanical properties were evaluated. The incorporation of RDP enhanced the flame retardancy of PPO compounds, but hardly made them obtain the UL 94 V‐0 rating unless RDP and PDMDPS were combined. Studies on the residual chars after vertical burning test suggested that the excellent flame retardancy be correlated with the retention from the combination effects of silica and phosphate in the char, whose cross‐linked silica enhanced the formation of a compact char to retard combustion. Thermogravimetric analysis indicated that the presence of PDMDPS and RDP improved the char yielding as well as the decomposition temperature of PPO compounds. Moreover, the Izod impact strength was improved significantly in the presence of RDP and PDMDPS, and this toughening effect was attributed to the deformation and multiple cracks induced by PDMDPS, which enhances the impact energy absorption of the matrix. This work provides a very effective flame retarding formulation for PPO compounds with improved impact toughness. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers  相似文献   

14.
The flammability characteristics and thermal stability of a novel halogen‐free flame‐retardant compounding system based on polyoxymethylene (POM) were studied, and a very effective flame retarding formulation for POM was developed from a combination of ammonium polyphosphate (APP), melamine cyanurate (MC), novolak, and dipentaerythritol. The decomposition behavior of POM compounds was evaluated by thermogravimetric analysis. The compound shows optimal flame retardancy with a limiting oxygen index of 52.8 and flammability rating of UL94 V‐0, when 27 wt % APP, 9 wt % MC, 4 wt % novolak, and 4 wt % dipentaerythritol are simultaneously incorporated into POM. The presence of novolak and dipentaerythritol as char‐forming agents results in a dense and compact multicellular char residue for the test bar after combustion, while Fourier transform infrared spectra confirm a characteristic phosphorous‐ and carbon‐rich char resulting from the APP/MC formulation. The pyrolysis–gas chromatography/mass spectrometry analysis indicates that highly flammable formaldehyde gas, the main pyrolysis product of POM, is annihilated by amide derivatives produced by the pyrolysis of MC, imparting better flame retardancy. The comprehensive flame‐retardant mechanisms based on phosphorus–nitrogen synergism promote the high flame retardancy of POM to reach the nonflammability of V‐0 rating. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

15.
The mechanical properties, flame retardancy, hot‐air ageing, and hot‐oil ageing resistance of ethylene‐vinyl acetate rubber (EVM)/hydrogenated nitrile‐butadiene rubber (HNBR)/magnesium hydroxide (MH) composites were studied. With increasing HNBR fraction, elongation at break and tear strength of the EVM/HNBR/MH composites increased, whereas the limited oxygen index and Shore A hardness decreased slightly. Hot‐air ageing resistance and hot‐oil ageing resistance of the composites became better with increasing HNBR fraction. Thermal gravimetric analysis results demonstrated that the presence of MH and low HNBR fraction could improve the thermal stability of the composites. Differential scanning calorimeter revealed that the glass transition temperature (Tg) of the composites shifted toward low temperatures with increasing HNBR fraction, which was also confirmed by dynamic mechanical thermal analysis. Atomic force microscope images showed MH has a small particle size and good dispersion in the composites with high HNBR fraction. The flame retardancy, extremely good hot‐oil ageing, and hot‐air ageing resistance combined with good mechanical properties performance in a wide temperature range (?30°C to 150°C) make the EVM/HNBR/MH composites ideal for cables application. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

16.
Melt blending was used to prepare a series of flame‐retardant hybrids based on bisphenol A, polycarbonate (PC), potassium‐4‐(phenylsulfonyl)benzenesulfonate (KSS), and the organic silicon compounds N‐(β‐aminoethyl)‐γ‐aminopropylmethyldimethoxysilane (KH‐602) and diphenylsilanediol. The flame retardancy and thermal stability of the hybrids were investigated by the limiting oxygen index (LOI) test, the UL‐94 vertical burning test, and thermogravimetric analysis. The results show that the flame retardancy of the PC/KSS system and the weight of the residues improved with the addition of the organic silicon. When the content of diphenylsilanediol was 4 wt % and KH‐602 was 1 wt %, the LOI value of the PC/KSS system was found to be 47, and Class V‐0 of the UL‐94 test was achieved. The microstructures observed by scanning electron microscopy indicated that the surface of the char for PC/KSS systems with KH‐602 and diphenylsilanediol hold a more cohesive and denser char structure when compared with the pure PC/KSS system. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

17.
Poly(butylene succinate)/magnesium hydroxide (PBS/Mg(OH)2) composites were prepared by melt compounding to investigate the effect of particle size on the flame retardancy of PBS. Their flammability properties were investigated by limiting oxygen index, UL‐94, and cone calorimeter tests, which suggested that the medium‐sized Mg(OH)2‐5 µm displayed the best flame retardancy. The residual char structure were analyzed and indicated that Mg(OH)2‐5 µm could form a better protective layer than other sized particles, leading to the better flame retardancy to PBS. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.  相似文献   

18.
The flame retardant and smoke suppressant properties of semirigid PVC treated with calcium carbonate (CaCO3), tin oxide (SnO2), the mixture of CaCO3/SnO2 and SnO2‐coated CaCO3 have been studied through the limiting oxygen index, char yield, and smoke density rating (SDR) methods. The thermal degradation in air of the treated semirigid PVC was studied by thermogravimetry (TG) and differential thermal analysis (DTA) from ambient temperature to 1073 K. The morphologies of the additives and the char formation were studied through SEM. The mechanical property was also studied. The results showed that the semirigid PVC treated with SnO2‐coated CaCO3 has a higher limiting oxygen index and char yield, lower SDR and MSDR, a more compact structure of char formation than the semirigid PVC without flame retardant and the semirigid PVC with the equivalent CaCO3, or SnO2, or the mixture of CaCO3/SnO2, a similar tensile property and greatly improved impact strength compared with that of the semirigid PVC without flame retardant. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 731–738, 2006  相似文献   

19.
The effects of zinc borate (ZB), aluminum trihydrate (ATH), and their mixture on the flame‐retardant and smoke‐suppressant properties of poly(vinyl chloride) (PVC) as well as their mechanism for flame retardancy and smoke suppression were studied through the limiting oxygen index (LOI) test, smoke density test, TGA, GC–MS, and SEM. The results show that incorporation of a small amount of ZB, ATH, and their mixture can greatly increase the LOI of PVC and reduce the smoke density of PVC during combustion. The mixture of ZB with ATH has a good synergistic effect on the flame retardance and smoke suppression of PVC. TGA and GC–MS analyses results show that incorporation of a small amount of ZB, ATH, and their mixture greatly promotes the char formation of PVC and decreases the amount of hazardous gases such as benzene and toluene released in PVC during combustion. Their mechanism is also proposed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3119–3127, 2000  相似文献   

20.
Melamine polyphosphate (MpolyP) was used to flame retard polyamide‐6 filled with siliciferous fillers including fibrous wollastonite, laminar talc, and spherical glass bead. The mechanical performance, flame retardancy of these flame retarded materials, and the influence of these fillers on charring behavior were investigated. The results show that wollastonite/MpolyP/PA6 system has the best mechanical properties as compared with talc/MpolyP/PA6 and glass bead/MpolyP/PA6 system due to good reinforcing effects of the fibrous filler in resin matrix. Otherwise, the char morphology observation shows that spherical glass beads separates from the char matrix during the expansion of the char layer, which hardly improves the char quality. However, fibrous wollastonite and laminar talc can well combine with the char layer, thus enhancing the flame retardancy as a part of the charred layer. It is proved that the laminar talc favors the formation of more condensed char because of its barrier effects, and the fibrous wollastonite with quite high aspect ratio can effectively reinforce both the resin and the charred layer, which leads to the remarkable improvement of the flame retardancy. Consequently, polyamide‐6/MpolyP/wollastonite system shows the best flame retardancy among the above systems. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

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