MnOx助剂对Fe/SiO2催化剂费-托合成制低碳烯烃动力学的影响

探讨了MnO_x助剂对Fe/SiO₂催化剂经由费-托反应(Fischer-Tropsch)制备低碳烯烃(FTO)的影响。通过浸渍法制备了Fe₂₀/SiO₂和Fe₂₀-Mn_1.0/SiO₂催化剂,结果表明MnO_x助剂显著提升了CO转化率和C₂～C₄烯烃的时空收率。程序升温吸附实验表明MnO_x助剂增加了Fe基催化剂表面碱性,促进了CO的解离吸附。运用幂指数模型,研究了Fe₂₀/SiO₂和Fe₂₀-Mn_1.0/SiO₂催化剂上FTO反应动力学,得到了各产物生成活化能与H₂/CO反应级数。最后,结合动力学研究与程序升温表征结果,对Fe基催化剂FTO反应机理,尤其是MnO_x助剂提高Fe₂₀/SiO₂催化剂上低碳烯烃选择性的作用进行了讨论。     

活化气氛对CO2加氢制取低碳烯烃Fe-K催化剂构-效关系

CO₂加氢直接制取低碳烯烃是实现其资源化利用的重要途径。通过热分解法制备了5种不同K含量（1%、3%、5%、7%、9%）的Fe-K催化剂用于CO₂加氢反应,结果表明Fe95-K5（95% Fe-5% K,质量分数）催化剂具有最优的活性及C₂～C₄烯烃选择性;随后对Fe95-K5催化剂进行了10% H₂/Ar、10% CO/Ar及5% CO/5% H₂/Ar 3种不同气氛活化处理以及CO₂加氢反应。结果发现,10% CO/Ar活化的催化剂具有最高的C₂～C₄烯烃选择性（38.1%）及链增长能力（α=0.644）。此外,还通过X射线衍射、Raman、程序升温等表征技术揭示了催化剂在不同活化气氛下的结构演变历程。研究发现,10% CO/Ar与5% CO/5% H₂/Ar活化的催化剂会生成γ₁型碳化铁结构,而10% H₂/Ar活化的催化剂则会在反应过程中生成γ₂型碳化铁结构,两种碳化铁结构对CO₂解离均有促进作用。     

ZSM-5催化剂与低温等离子体协同转化H2S-CO2制合成气

将H₂S和CO₂混合酸气一步转化制合成气,既实现了二者无害化处理,又生产出合成气,是一条理想的废气资源化利用新路线。由于分子结构稳定,在常规条件下因受热力学平衡限制,二者转化率极低。而在低温等离子体中,H₂S和CO₂可被激发为高活性物种来参与反应。研究了具有不同Si/Al摩尔比的ZSM-5催化剂与低温等离子体结合实现H₂S-CO₂一步高选择性制合成气,显著提高了H₂S-CO₂转化性能。考察了ZSM-5催化剂中Si/Al比和低温等离子体放电条件等对反应的影响。其中,当Si/Al比为80时表现出最优催化性能,最高H₂和CO产率分别达到56.1%和10.0%。对常规条件和低温等离子体氛围下的不同ZSM-5催化剂上CO₂、H₂S、CO、H₂等化学吸脱附行为进行了对比研究,发现低温等离子体促进了催化剂对CO₂、H₂及CO分子的吸附活化,进而明显提升了H₂S和CO₂转化。     

介质阻挡放电等离子体处理载体对CO甲烷化Ni/SiO2催化剂性能的改进

以经介质阻挡放电等离子体处理的SiO₂为载体,用浸渍法制备了Ni/SiO₂催化剂,并进行了CO甲烷化反应评价。与载体未经处理的常规Ni/SiO₂催化剂相比,载体经处理的催化剂在400℃下的CO与H₂转化率均提高了约6%,且在经700℃烧结6 h后,活性仍高于常规催化剂。XRD、TEM和H₂-TPR结果表明,载体经处理的催化剂,Ni颗粒粒径更小、粒径分布更集中,Ni与SiO₂之间的相互作用更强,证明等离子体处理使SiO₂更有利于促进Ni的分散。     

静电纺丝法制备高活性多孔Ni/SiO2甲烷化催化剂

以三嵌段共聚物P123为模板剂,采用静电纺丝法制备了多孔Ni/SiO₂催化剂,考察其在CO甲烷化中的催化性能。采用N₂物理吸脱附测试、扫描电子显微镜（SEM）、X射线衍射（XRD）、H₂-程序升温还原（H₂-TPR）、透射电子显微镜（TEM）、热重分析（TGA）对催化剂的结构性质进行表征。结果表明,静电纺丝法制备的多孔Ni/SiO₂催化剂活性组分Ni在SiO₂载体纤维上高度分散,比表面积大,Ni颗粒尺寸小,金属与载体相互作用强,在CO甲烷化反应中表现出优异的催化活性和稳定性。在温度450℃,压力0.1 MPa,质量空速15000 ml/（g·h）条件下,多孔Ni/SiO₂催化剂CO转化率最高可达96.4%,CH₄选择性可达86.4%。此方法为工业上制备高催化活性且无须二次成型的甲烷化催化剂提供了新思路。     

二氧化硅负载磷钨酸催化合成丁醛乙二醇缩醛

本文以二氧化硅负载磷钨酸(H₃PW₁₂O₄₀/SiO₂)为催化剂,丁醛和乙二醇为原料合成丁醛乙二醇缩醛,探讨了H₃PW₁₂O₄₀/SiO₂/SiO₂对缩醛反应的催化活性,研究了醛醇物质的量比、催化剂用量、反应时间等因素对产物收率的影响。实验结果表明:H₃PW₁₂O₄₀/SiO₂/SiO₂是合成丁醛乙二醇缩醛的良好催化剂。在固定丁醛用量为0.2mol的情况下,n（丁醛）:n（乙二醇）=1:1.4,催化剂的用量占反应物料总质量的1%,环已烷用量为4mL,反应时间为45min的条件下,产品收率可达77.6%。     

高浓度CO原料气脱H2催化剂H-846D的开发及研究

煤制乙二醇是以煤气化制取合成气（CO+H₂）,CO催化偶联合成草酸酯,再加氢合成乙二醇,需将CO中所含H₂净化脱除至小于100×10^-6。选择性氧化法贵金属催化剂存在含量高、抗CO、CO₂和H₂O中毒能力较差导致活性不稳定等缺点。以γ-Al₂O₃为载体,采用浸渍工艺制备一种高浓度CO原料气脱H₂催化剂H-846D,该催化剂通过贵金属Pd和多种非贵金属氧化物助剂的协同催化作用,适于高浓度CO原料气高效抗毒脱H₂。考察Pd含量、空速、压力和载体对催化剂性能的影响,结果表明,在压力0.5 MPa、空速1 600 h^-1和温度182 ℃条件下,通入含体积分数0.5%H₂、0.5%O₂和0.5%CO₂的CO原料气,可将高浓度CO气氛中的H₂选择性氧化脱除至小于100×10^-6,该催化剂贵金属用量较少。1 070 h的寿命试验结果表明,该催化剂活性好,脱除精度高,性能稳定,应用前景广阔。     

木炭水蒸气催化气化制取合成气

以木炭为原料,选用KOH、K₂CO₃、KHCO₃、KNO₃为催化剂,在上吸式固定床气化炉中,进行水蒸气催化气化制取合成气实验。考察了不同催化剂、催化剂用量、水蒸气流量、气化温度对木炭水蒸气气化的炭转化率、产氢率、气体组成体积分数和H₂/CO值的影响。实验通过炭吸收催化剂溶液来负载催化剂,实验结果表明：4种催化剂都可提高木炭气化效率,在浸渍相同质量分数的催化剂溶液下,催化活性顺序为KOH>K₂CO₃>KHCO₃>KNO₃。碳转化率及产氢率都随着催化剂溶液浓度的增加而增大,但浓度过高增加趋势逐渐变缓,催化剂溶液质量分数在4%~6%较为合适。增加水蒸气流量,气体产物中H₂体积分数增大,H₂/CO值增大。升高温度可促进炭气化反应,950℃时碳转化率和产氢率分别达到98.7%和145.23g/kg。实验可得到H₂/CO比1.53~4.09范围间的合成气,可用于合成甲醇、甲烷、二甲醚等燃料。     

稻壳白炭黑负载Fe2O3的气相芬顿反应NO预氧化

以稻壳为硅源,采用直接煅烧法制备白炭黑,以其为载体,采用共浸渍法制备Fe₂O₃/SiO₂催化剂;并采用同样方法以商用二氧化硅为载体制备Fe₂O₃/C-SiO₂催化剂,将二者用于催化H₂O₂预氧化NO的实验。探究不同工况（负载量、催化温度、H₂O₂汽化温度、H₂O₂流量和水汽浓度）对NO预氧化的影响,并对催化剂进行表征,分析其物理化学性质对催化性能的影响。结果表明,在负载量为50%、催化温度为140℃、H₂O₂汽化温度为120℃、H₂O₂流量为2.5mL/h时,达到最佳工况,NO氧化度能达到73%;在相同实验条件下Fe₂O₃/SiO₂催化剂的预氧化效果要比Fe₂O₃/C-SiO₂催化剂高20%左右。TPR结果表明载体可以降低活性组分的还原温度,减少活性组分的团聚;催化剂的晶相结构稳定,机械强度及热稳定性良好;ESR和XPS结果显示Fe₂O₃/SiO₂催化剂的催化性能优于Fe₂O₃/C-SiO₂催化剂,能够更好地催化分解H₂O₂产生·OH。     

Ni-Ru/SiO2催化间苯二甲腈加氢制备间苯二甲胺

用浸渍法制备了SiO₂负载的Ni-Ru双金属催化剂,采用XRD和H₂-TPR对催化剂进行表征,并考察催化剂催化间苯二甲腈加氢制备间苯二甲胺的性能以及温度、压力、溶剂和催化剂用量对反应的影响。结果表明,Ru的加入可以降低Ni的还原温度,提高Ni在SiO₂上的分散度。活性评价结果表明,无需加入任何碱性抑制剂,以甲醇甲苯为混合溶剂,在140 ℃和4.0 MPa反应5 h,间苯二甲胺收率达95.18%。     

Reduction and oxidation properties of Fe2O3/ZrO2 oxygen carrier for hydrogen production

Fe₂O₃ is a promising oxygen carrier for hydrogen production in the chemical-looping process. A set of kinetic studies on reduction with CH₄, CO and H₂ respectively, oxidation with water and oxygen containing Ar for chemical-looping hydrogen production was conducted. Fe₂O₃ (20 wt.%)/ZrO₂ was prepared by a co-precipitation method. The main variables in the TGA (thermogravimetric analyzer) experiment were temperatures and gas concentrations. The reaction kinetics parameters were estimated based on the experimental data. In the reduction by CH₄, CO and H₂, the reaction rate changed near FeO. Changes in the reaction rate due to phase transformation were observed at low temperature and low gas concentration during the reduction by CH₄, but the phenomenon was not remarkable for the reduction by CO and H₂. The reduction rate achieved using CO and H₂ was relatively faster than achieved using CH₄. The Hancock and Sharp method of comparing the kinetics of isothermal solid-state reactions was applied. A phase boundary controlled model (contacting sphere) was applied to the reduction of Fe₂O₃ to FeO by CH₄, and a different phase boundary controlled model (contacting infinite slab) was fit well to the reduction of FeO to Fe by CH₄. The reduction of Fe₂O₃ to Fe by CO and H₂ can be described by the former phase boundary controlled model (contacting sphere). This phase boundary controlled model (contacting sphere) also fit well for the oxidation of Fe to Fe₃O₄ by water and FeO to Fe₂O₃ by oxygen containing Ar. These kinetics data could be used to design chemical-looping hydrogen production systems.     

UV/H2O2氧化联合CaO吸收脱除NO的传质-反应动力学

在实验室规模的光化学反应器中,基于实验研究﹑动力学理论以及双膜理论,研究了UV/H₂O₂氧化联合CaO吸收(UV/H₂O₂-CaO工艺)脱除燃煤烟气中NO的传质-反应动力学。分析了NO吸收的传质-反应过程,明确了NO吸收过程的主要控制步骤和强化措施,测定了关键的动力学参数,推导了NO吸收过程的理论模型。结果表明:在实验范围内,NO吸收速率随着NO浓度的增加几乎呈线性增加。随着H₂O₂浓度和CaO浓度的增加,NO的吸收速率均呈现先增加后变缓的趋势。UV/H₂O₂-CaO工艺脱除NO是一个拟一级快速反应过程,强化气相主体扰动﹑增加气液接触面积和提高NO分压可有效提高NO的吸收速率。NO吸收速率方程的计算值和实验值具有较好的一致性。     

Isotope effect of H2/D2 and H2O/D2O for the PROX reaction of CO on the FeOx/Pt/TiO2 catalyst

The oxidation reaction of CO with O₂ on the FeOx/Pt/TiO₂ catalyst is markedly enhanced by H₂ and/or H₂O, but no such enhancement occurs on the Pt/TiO₂ catalyst. Isotope effects were studied by H₂/D₂ and H₂O/D₂O on the FeOx/Pt/TiO₂ catalyst, and almost the same magnitude of isotope effect of ca. 1.4 was observed for the enhancement of the CO conversion by H₂/D₂ as well as by H₂O/D₂O at 60 °C. This result suggests that the oxidation of CO with O₂ via such intermediates as formate or bicarbonate in the presence of H₂O, in which H₂O or D₂O acts as a molecular catalyst to promote the oxidation of CO as described below.      

Effects of space velocity on methanol synthesis from Co2/Co/H2 over Cu/ZnO/Al2O3 catalyst

The space velocity had profound and complicated effects on methanol synthesis from CO₂/CO/H₂ over Cu/ZnO/Al₂O₃ at 523 K and 3.0MPa. At high space velocities, methanol yields as well as the rate of methanol production increased continuously with increasing CO₂ concentration in the feed. Below a certain space velocity, methanol yields and reaction rates showed a maximum at CO₂ concentration of 5–10%. Different coverages of surface reaction intermediates on copper appeared to be responsible for this phenomenon. The space velocity that gave the maximal rate of methanol production also depended on the feed composition. Higher space velocity yielded higher rates for CO₂/ H₂ and the opposite effect was observed for the CO/H₂ feed. For CO₂/CO/H₂ feed, an optimal space velocity existed for obtaining the maximal rate.     

Significant enhancement of the oxidation of CO by H2 and/or H2O on a FeO x /Pt/TiO2 catalyst

Oxidation of CO on the FeO _x /Pt/TiO₂ catalyst is markedly enhanced by H₂ and/or H₂O at 60 °C, but no such enhancement is observed on the Pt/TiO₂ catalyst, but shift reaction (CO + H₂O → H₂ + CO₂) does not occur on the FeO _x /Pt/TiO₂ catalyst at 60 °C. DRIFT-IR spectroscopy reveals that the fraction of bridge bonded CO increases while that of linearly bonded CO decreases on the FeO _x loaded Pt/TiO₂ catalyst. The in-situ DRIFT IR spectra proved that the bridged CO is more reactive than the linearly bonded CO with respect to O₂, and the reaction of the bridge-bonded CO with O₂ as well as of the linearly bonded CO is markedly enhanced by adding H₂ to a flow of CO + O₂. From these results, we deduced that the promoting effect of H₂ and/or H₂O is responsible for the preferential oxidation (PROX) reaction of CO on the FeO _x /Pt/TiO₂ catalyst, and a following new mechanism via the hydroxyl carbonyl or bicarbonate intermediate is proposed for the oxidation of CO in the presence of H₂O.      

Oxy-CO2 reforming of methane to syngas over CoOx/MgO/SA-5205 catalyst

The oxy-CO₂ methane reforming reaction (OCRM) has been investigated over CoO_x supported on a MgO precoated highly macroporous silica–alumina catalyst carrier (SA-5205) at different reaction temperatures (700–900 °C), O₂/CH₄ ratios (0.3–0.45) and space velocites (20,000–100,000 cc/g/h). The reaction temperature had a profound influence on the OCRM performance over the CoO/MgO/SA-5205 catalyst; the methane conversion, CO₂ conversion and H₂ selectivity increased while the H₂/CO ratio decreased markedly with increasing reaction temperature. While the O₂/CH₄ ratio did not strongly affect the CH₄ and CO₂ conversion and H₂ selectivity, it had an intense influence on the H₂/CO ratio. The CH₄ and CO₂ conversion and the H₂ selectivity decreased while the H₂/CO increased with increasing space velocity. The O₂/CH₄ ratio and the reaction temperature could be used to manipulate the heat of the reaction for the OCRM process. Depending on the O₂/CH₄ ratio and temperature the OCRM process could be operated in a mildly exothermic, thermal neutral or mildly endothermic mode. The OCRM reaction became almost thermoneutral at an OCRM reaction temperature of 850 °C, O₂/CH₄ ratio of 0.45 and space velocity of 46,000 cc/g/h. The CH₄ conversion and H₂ selectivity over the CoO/MgO/SA-5205 catalyst corresponding to thermoneutral conditions were excellent: 95% and 97%, respectively with a H₂/CO ratio of 1.8.     

Partial oxidation of ethanol over Pd/CeO2 and Pd/Y2O3 catalysts

The effect of the support nature on the performance of Pd catalysts during partial oxidation of ethanol was studied. H₂, CO₂ and acetaldehyde formation was favored on Pd/CeO₂, whereas CO production was facilitated over Pd/Y₂O₃ catalyst. According to the reaction mechanism, determined by DRIFTS analyses, some reaction pathways are favored depending on the support nature, which can explain the differences observed on products distribution. On Pd/Y₂O₃ catalyst, the production of acetate species was promoted, which explain the higher CO formation, since acetate species can be decomposed to CH₄ and CO at high temperatures. On Pd/CeO₂ catalyst, the acetaldehyde preferentially desorbs and/or decomposes to H₂, CH₄ and CO. The CO formed is further oxidized to CO₂, which seems to be promoted on Pd/CeO₂ catalyst.     

Effects of H2S and process conditions in the synthesis of mixed alcohols from syngas over alkali promoted cobalt-molybdenum sulfide

The present work is an investigation of how the process conditions influence the synthesis of mixed alcohols from syngas over a K₂CO₃/Co/MoS₂/C catalyst. The emphasis in the investigations is upon the effects of H₂S in the syngas feed. However the effects of the temperature and of the partial pressures of H₂ and CO are also investigated. With or without H₂S in the feed the pre-sulfided catalyst requires an initiation period to reach a stabilized behavior, but the duration of this period depends upon the H₂S level. Operation with a feed containing more than 103 ppmv H₂S leads to a fairly rapid stabilization of the product distribution and ensures that higher alcohols are the dominant reaction products. With less than 57 ppmv H₂S in the feed the stabilization of the product distribution is much slower, and methanol is the dominant product. An investigation of the reaction kinetics indicates a high CO coverage and low hydrogen coverage. Hydrogen sulfide in the syngas feed generally promotes chain growth for both alcohols and hydrocarbons, but lowers the alcohol selectivity by enhancing the hydrocarbon formation. The highest alcohol productivity reached in these investigations was 0.276 g/g cat./h, and this was achieved at 350 °C, 100 bar, GHSV = 5244 h⁻¹, Feed: 49.9 vol% H₂, 50.1 vol% CO. Finally it is found that sulfur fed to the reactor as H₂S is incorporated into the condensed alcohol product, and the incorporation of sulfur species into the product continues for some time after H₂S has been removed from the feed. When the catalyst is operated with an S-free syngas feed, the amount of sulfur in the condensed liquid product decreases over time, but after 35 h of operation with an S-free syngas the alcohol product still contains 340 ppmw of sulfur. Thiols appear to be the dominant sulfur compounds in the product.     

Simultaneous Production of Syngas and Ethylene from Methane by Combining its Catalytic Oxidative Coupling over Mn/Na2WO4/SiO2 with Gas Phase Partial Oxidation

A new route of methane utilization is presented, in which methane is converted to H₂, CO and C₂H₄ simultaneously with equal mole ratio, in order that the produced mixture could be used in the synthesis of propanal via hydroformylation. Kinetically controlled free radical gas phase methane oxidation was combined with its catalytic oxidative coupling over Mn/Na₂WO₄/SiO₂ to concomitantly acquire ethylene and syngas with close concentration. Under the optimal reaction condition, a mole ratio of CO:H₂:C₂H₄=1.0:1:0.9 was obtained with a yield of 11.6% and a selectivity of 68% to the target products based on C, while the selectivity to CO₂ is as low as 18.1%.     

Spectroscopic and Kinetic Analysis of a New Low-Temperature Methanol Synthesis Reaction

The spectroscopy and kinetics of a new low-temperature methanol synthesis method were studied by using in situ DRIFTS on Cu/ZnO catalysts from syngas (CO/CO₂/H₂) using alcohol promoters. The adsorbed formate species easily reacted with ethanol or 2-propanol at 443 K and atmospheric pressure, and the reaction rate with 2-propanol was faster than that with ethanol. Alkyl formate was easily reduced to form methanol at 443 K and 1.0 MPa, and the hydrogenation rate of 2-propyl formate was found to be faster than that of ethyl formate. 2-Propanol used as promoter exhibited a higher activity than ethanol in the reaction of the low-temperature methanol synthesis.