On the connection between a cyclic job shop and a reentrant flow shop scheduling problem

Hall et al. (J. Sched. 2002; 5:307–327) investigated the cycle time minimization problem in a two-machine job shop, where each job consists of at most three operations. In this note, we reduce the problem to a two-machine reentrant flow shop problem and briefly discuss some consequences.     

Batching and scheduling in a multi-machine flow shop

We study the problem of batching and scheduling n jobs in a flow shop comprising m, m≥2, machines. Each job has to be processed on machines 1,…,m in this order. Batches are formed on each machine. A machine dependent setup time precedes the processing of each batch. Jobs of the same batch are processed on each machine sequentially so that the processing time of a batch is equal to the sum of the processing times of the jobs contained in it. Jobs of the same batch formed on machine l become available for a downstream operation on machine l+1 at the same time when the processing of the last job of the batch on machine l has been finished. The objective is to minimize maximum job completion time. We establish several properties of an optimal schedule and develop polynomial time algorithms for important special cases. They are improvements over the existing methods with regard to their generality and time efficiency.     

Fuzzy branch-and-bound algorithm for flow shop scheduling

Scheduling is the allocation of resources over time to perform a collection of task. It is an important subject of production and operations management area. For most of scheduling problems made so far, the processing times of each job on each machine and due dates have been assigned as a real number. However in the real world, information is often ambiguous or imprecise. In this paper fuzzy concept are applied to the flow shop scheduling problems. The branch-and-bound algorithm of Ignall and Schrage was modified and rewritten for three-machine flow shop problems with fuzzy processing time. Fuzzy arithmetic on fuzzy numbers is used to determine the minimum completion time (C _max). Proposed algorithm gets a scheduling result with a membership function for the final completion time. With this membership function determined, a wider point of view is provided for the manager about the optimal schedule.     

A knowledge based system for flow shop scheduling

A technique is designed to integrate several solution methods to the problem of job sequencing in a flow shop. The solution methods integrated are linear programming, heuristics, and an expert system approach. The advantages to this integrated approach include reducing computation time and improving the solution as compared to the use of heuristic alone.     

A scheduling problem in blocking hybrid flow shop robotic cells with multiple robots

This paper addresses the robotic scheduling problem in blocking hybrid flow shop cells that consider multiple part types, unrelated parallel machines, multiple robots and machine eligibility constraints. Initially, a mixed integer linear programming (MILP) model is proposed to minimize the makespan for this problem. Due to the complexity of the model, a simulated annealing (SA) based solution approach is developed for its solution. To increase the efficiency of the SA algorithm, a new neighborhood structure based on block properties is applied. The performance of the proposed SA is assessed over a set of randomly generated instances. The computational results demonstrate that the SA algorithm is effective with the employed neighborhood structure. Additionally, this study shows that the appropriate number of robots depends on the sequence of processing operations to be performed at each stage.     

Recurrent neural network approach for cyclic job shop scheduling problem

While cyclic scheduling is involved in numerous real-world applications, solving the derived problem is still of exponential complexity. This paper focuses specifically on modelling the manufacturing application as a cyclic job shop problem and we have developed an efficient neural network approach to minimise the cycle time of a schedule. Our approach introduces an interesting model for a manufacturing production, and it is also very efficient, adaptive and flexible enough to work with other techniques. Experimental results validated the approach and confirmed our hypotheses about the system model and the efficiency of neural networks for such a class of problems.     

Ant colony optimization for multi-objective flow shop scheduling problem

Flow shop scheduling problem consists of scheduling given jobs with same order at all machines. The job can be processed on at most one machine; meanwhile one machine can process at most one job. The most common objective for this problem is makespan. However, multi-objective approach for scheduling to reduce the total scheduling cost is important. Hence, in this study, we consider the flow shop scheduling problem with multi-objectives of makespan, total flow time and total machine idle time. Ant colony optimization (ACO) algorithm is proposed to solve this problem which is known as NP-hard type. The proposed algorithm is compared with solution performance obtained by the existing multi-objective heuristics. As a result, computational results show that proposed algorithm is more effective and better than other methods compared.     

求解作业排序问题的一种改进修复约束满足算法

修复约束满足算法(修复法)是在完整初始解的基础上不断对变量进行修复,最终得到可行解.对此,提出一种求解flow shop排序问题的改进修复法(IRCS_WT),通过采用新的变量表达方式,设计了一种以启发式优化规则为指导的变量选择算法(LWT),并采用一种变量互换算法(LTEE)保证算法的全局搜索性能.将新算法应用于31个标准算例,与传统算法及遗传算法的优化结果进行比较,结果表明在相同运算时问下改进算法具有明显的优越性.     

Minimizing total completion time for re-entrant flow shop scheduling problems

In this paper, we study re-entrant flow shop scheduling problems with the objective of minimizing total completion time. In a re-entrant scheduling problem, jobs may visit some machines more than once for processing. The problem is NP-hard even for machine number m=2. A heuristic algorithm is presented to solve the problem, in which an effective k-insertion technique is introduced as the improvement strategy in iterations. Computational experiments and analyses are performed to give guidelines of choosing parameters in the algorithm. We also provide a lower bound for the total completion time of the optimal solution when there are only two machines. Objective function values of the heuristic solutions are compared with the lower bounds to evaluate the efficiency of the algorithm. For randomly generated instances, the results show that the given heuristic algorithm generates solutions with total completion times within 1.2 times of the lower bounds in most of the cases.     

An effective PSO-based memetic algorithm for flow shop scheduling.

This paper proposes an effective particle swarm optimization (PSO)-based memetic algorithm (MA) for the permutation flow shop scheduling problem (PFSSP) with the objective to minimize the maximum completion time, which is a typical non-deterministic polynomial-time (NP) hard combinatorial optimization problem. In the proposed PSO-based MA (PSOMA), both PSO-based searching operators and some special local searching operators are designed to balance the exploration and exploitation abilities. In particular, the PSOMA applies the evolutionary searching mechanism of PSO, which is characterized by individual improvement, population cooperation, and competition to effectively perform exploration. On the other hand, the PSOMA utilizes several adaptive local searches to perform exploitation. First, to make PSO suitable for solving PFSSP, a ranked-order value rule based on random key representation is presented to convert the continuous position values of particles to job permutations. Second, to generate an initial swarm with certain quality and diversity, the famous Nawaz-Enscore-Ham (NEH) heuristic is incorporated into the initialization of population. Third, to balance the exploration and exploitation abilities, after the standard PSO-based searching operation, a new local search technique named NEH_1 insertion is probabilistically applied to some good particles selected by using a roulette wheel mechanism with a specified probability. Fourth, to enrich the searching behaviors and to avoid premature convergence, a simulated annealing (SA)-based local search with multiple different neighborhoods is designed and incorporated into the PSOMA. Meanwhile, an effective adaptive meta-Lamarckian learning strategy is employed to decide which neighborhood to be used in SA-based local search. Finally, to further enhance the exploitation ability, a pairwise-based local search is applied after the SA-based search. Simulation results based on benchmarks demonstrate the effectiveness of the PSOMA. Additionally, the effects of some parameters on optimization performances are also discussed.     

Flow shop scheduling with multiple operations and time lags

A scheduling system is proposed and developed for a special type of flow shop. In this flow shop there is one machine at each stage. A job may require multiple operations at each stage. The first operation of a job on stage j cannot start until the last operation of the job on stage j - 1 has finished. Pre-emption of the operations of a job is not allowed. The flow shop that the authors consider has another feature, namely time lags between the multiple operations of a job. To move from one operation of a job to another requires a finite amount of time. This time lag is independent of the sequence and need not be the same for all operations or jobs. During a time lag of a job, operations of other jobs may be processed. This problem originates from a flexible manufacturing system scheduling problem where, between operations of a job on the same workstation, refixturing of the parts has to take place in a load/unload station, accompanied by (manual) transportation activities. In this paper a scheduling system is proposed in which the inherent structure of this flow shop is used in the formulation of lowerbounds on the makespan. A number of lowerbounds are developed and discussed. The use of these bounds makes it possible to generate a schedule that minimizes makespan or to construct approximate solutions. Finally, some heuristic procedures for this type of flow shop are proposed and compared with some well-known heuristic scheduling rules for job shop/flow shop scheduling.An earlier version of this paper was presented at the First International Conference on Industrial Engineering and Production Management 1993, 2–4 June 1993, Mons, Belgium.     

改进的蚁群算法求解置换流水车间调度问题

针对蚂蚁算法在求解置换流水车间调度问题时易陷入局部最优以及计算时间较长的缺点,对最大最小蚂蚁系统(MMAS)进行了改进。在该算法中,采用NEH启发式算法提高初始解质量,并通过自适应的调节策略进一步提高蚁群算法的搜索能力。运用提出的混合算法求解Taillard基准测试集,并将测试结果与其他算法进行比较,验证了该调度算法的有效性。     

Improved bounds for hybrid flow shop scheduling with multiprocessor tasks

In this paper, we investigate the problem of minimizing makespan in a multistage hybrid flow-shop scheduling with multiprocessor tasks. To generate high-quality approximate solutions to this challenging NP-hard problem, we propose a discrepancy search heuristic that is based on the new concept of adjacent discrepancies. Moreover, we describe a new lower bound based on the concept of dual feasible functions. The proposed lower and upper bounds are assessed through computational experiments conducted on 300 benchmark instances with up to 100 jobs and 8 stages. For these instances, we provide evidence that the proposed bounds consistently outperform the best existing ones. In particular, the proposed heuristic successfully improved the best known solution of 75 benchmark instances.     

求解流水车间调度问题的混合粒子群算法

针对最小化流水车间调度总完工时间问题,提出了一种混合的粒子群优化算法(Hybrid Particle Swarm Algorithm,HPSA),采用启发式算法产生初始种群,将粒子群算法、遗传操作以及局部搜索策略有效地结合在一起。用Taillard’s基准程序随机产生大量实例,实验结果显示:HPSA通过对种群选取方法的改进和搜索范围的扩大提高了解的质量,在性能上均优于目前较有效的启发式算法和混合的禁忌搜索算法,产生最好解的平均百分比偏差和标准偏差均显著下降,最优解所占比例大幅度提高。     

Energy-efficient scheduling for a flexible flow shop using an improved genetic-simulated annealing algorithm

The traditional production scheduling problem considers performance indicators such as processing time, cost, and quality as optimization objectives in manufacturing systems; however, it does not take energy consumption or environmental impacts completely into account. Therefore, this paper proposes an energy-efficient model for flexible flow shop scheduling (FFS). First, a mathematical model for a FFS problem, which is based on an energy-efficient mechanism, is described to solve multi-objective optimization. Since FFS is well known as a NP-hard problem, an improved, genetic-simulated annealing algorithm is adopted to make a significant trade-off between the makespan and the total energy consumption to implement a feasible scheduling. Finally, a case study of a production scheduling problem for a metalworking workshop in a plant is simulated. The experimental results show that the relationship between the makespan and the energy consumption may be apparently conflicting. In addition, an energy-saving decision is performed in a feasible scheduling. Using the decision method, there could be significant potential for minimizing energy consumption.     

动态零等待流水线调度问题的滚动策略及优化算法

针对工件动态到达的零等待流水线调度问题,提出一种基于工件的滚动策略.证明了在该策略下全局调度性能随着局部调度的逐步滚动可得到不断改善.将该策略与基于差分进化的混合算法有机结合,能有效处理动态零等待流水线调度问题.最后通过实验验证了所提出策略和算法的有效性.     

Job-shop scheduling in a body shop

We study a generalized job-shop problem called the body shop scheduling problem (BSSP). This problem arises from the industrial application of welding in a car body production line, where possible collisions between industrial robots have to be taken into account. BSSP corresponds to a job-shop problem where the operations of a job have to follow alternating routes on the machines, certain operations of different jobs are not allowed to be processed at the same time and after processing an operation of a certain job a machine might be unavailable for a given time for operations of other jobs. As main results we will show that for three jobs and four machines the special case where only one machine is used by more than one job is already $\mathcal NP $ -hard. This also implies that the single machine scheduling problem that asks for a makespan minimal schedule of three chains of operations with delays between the operations of a chain is $\mathcal NP $ -hard. On the positive side, we present a polynomial algorithm for the two job case and a pseudo-polynomial algorithm together with an FPTAS  for an arbitrary but constant number of jobs. Hence for a constant number of jobs we fully settle the complexity status of the problem.