3D Conformal Printing and Photonic Sintering of High‐Performance Flexible Thermoelectric Films Using 2D Nanoplates

Flexible thermoelectric (TE) devices hold great promise for energy harvesting and cooling applications, with increasing significance to serve as perpetual power sources for flexible electronics and wearable devices. Despite unique and superior TE properties widely reported in nanocrystals, transforming these nanocrystals into flexible and functional forms remains a major challenge. Herein, demonstrated is a transformative 3D conformal aerosol jet printing and rapid photonic sintering process to print and sinter solution‐processed Bi₂Te_2.7Se_0.3 nanoplate inks onto virtually any flexible substrates. Within seconds of photonic sintering, the electrical conductivity of the printed film is dramatically improved from nonconductive to 2.7 × 10⁴ S m^?1. The films demonstrate a room temperature power factor of 730 µW m^?1 K^?2, which is among the highest values reported in flexible TE films. Additionally, the film shows negligible performance changes after 500 bending cycles. The highly scalable and low‐cost fabrication process paves the way for large‐scale manufacturing of flexible devices using a variety of high‐performing nanoparticle inks.     

Reconciling Mass Loading and Gravimetric Performance of MnO2 Cathodes by 3D-Printed Carbon Structures for Zinc-Ion Batteries

To promote the real application of zinc-ion batteries (ZIBs), reconciling the high mass loading and gravimetric performance of MnO₂ electrodes is of paramount importance. Herein, the rational regulation of 3D-printed carbon microlattices (3DP CMs) enabling an ultrathick MnO₂ electrode with well-maintained gravimetric capacities is demonstrated. The 3DP CMs made of graphene and carbon nanotubes (CNTs) are fabricated by direct ink 3D printing and subsequent high-temperature annealing. 3D printing enables a periodic structure of 3DP CMs, while the thermal annealing contributes to high conductivity and defective surfaces. Due to these structural merits, uniform electrical field distribution and facilitated MnO₂ deposition over the 3DP CMs are permitted. The optimal electrode with MnO₂ loaded on the 3DP CMs can achieve a record-high specific capacity of 282.8 mAh g⁻¹ even at a high mass loading of 28.4 mg cm⁻² and high ion transfer dynamics, which reconciles the loading mass and gravimetric performance. As a result, the aqueous ZIBs based on the 3DP CMs loaded MnO₂ afford an outstanding performance superior to most of the previous reports. This study reveals the essential role of interaction between active materials and current collectors, providing an alternative strategy for designing high-performance energy storage devices.     

3D‐Printed MOF‐Derived Hierarchically Porous Frameworks for Practical High‐Energy Density Li–O2 Batteries

Aprotic Li–O₂ batteries are promising candidates for next‐generation energy storage technologies owing to their high theoretical energy densities. However, their practically achievable specific energy is largely limited by the need for porous conducting matrices as cathode support and the passivation of cathode surface by the insulating Li₂O₂ product. Herein, a self‐standing and hierarchically porous carbon framework is reported with Co nanoparticles embedded within developed by 3D‐printing of cobalt‐based metal–organic framework (Co‐MOF) using an extrusion‐based printer, followed by appropriate annealing. The novel self‐standing framework possesses good conductivity and necessary mechanical stability, so that it can act as a porous conducting matrix. Moreover, the porous framework consists of abundant micrometer‐sized pores formed between Co‐MOF‐derived carbon flakes and meso‐ and micropores formed within the flakes, which together significantly benefit the efficient deposition of Li₂O₂ particles and facilitate their decomposition due to the confinement of insulating Li₂O₂ within the pores and the presence of Co electrocatalysts. Therefore, the self‐standing porous architecture significantly enhances the cell's practical specific energy, achieving a high value of 798 Wh kg^?1_cell. This study provides an effective approach to increase the practical specific energy for Li–O₂ batteries by constructing 3D‐printed framework cathodes.     

Vertically Aligned Carbon Nanofibers on Cu Foil as a 3D Current Collector for Reversible Li Plating/Stripping toward High‐Performance Li–S Batteries

A vertically aligned carbon nanofiber (VACNF) array with unique conically stacked graphitic structure directly grown on a planar Cu current collector (denoted as VACNF/Cu) is used as a high‐porosity 3D host to overcome the commonly encountered issues of Li metal anodes. The excellent electrical conductivity and highly active lithiophilic graphitic edge sites facilitate homogenous coaxial Li plating/stripping around each VACNF and forming a uniform solid electrolyte interphase. The high specific surface area effectively reduces the local current density and suppresses dendrite growth during the charging/discharging processes. Meanwhile, this open nanoscale vertical 3D structure eliminates the volume changes during Li plating/stripping. As a result, highly reversible Li plating/stripping with high coulombic efficiency is achieved at various current densities. A low voltage hysteresis of 35 mV over 500 h in symmetric cells is achieved at 1 mA cm^?2 with an areal Li plating capacity of 2 mAh cm^?2, which is far superior to the planar Cu current collector. Furthermore, a Li–S battery using a S@PAN cathode and a lithium‐plated VACNF/Cu (VACNF/Cu@Li) anode with slightly higher capacity (2 mAh cm^?2) exhibits an excellent rate capability and high cycling stability with no capacity fading over 600 cycles.