Coaxial Thermoplastic Elastomer‐Wrapped Carbon Nanotube Fibers for Deformable and Wearable Strain Sensors

Highly conductive and stretchable fibers are crucial components of wearable electronics systems. Excellent electrical conductivity, stretchability, and wearability are required from such fibers. Existing technologies still display limited performances in these design requirements. Here, achieving highly stretchable and sensitive strain sensors by using a coaxial structure, prepared via coaxial wet spinning of thermoplastic elastomer‐wrapped carbon nanotube fibers, is proposed. The sensors attain high sensitivity (with a gauge factor of 425 at 100% strain), high stretchability, and high linearity. They are also reproducible and durable. Their use as safe sensing components on deformable cable, expandable surfaces, and wearable textiles is demonstrated.     

Muscle Fibers Inspired High-Performance Piezoelectric Textiles for Wearable Physiological Monitoring

The next-generation wearable biosensors with highly biocompatible, stretchable, and robust features are expected to enable the change of the current reactive and disease-centric healthcare system to a personalized model with a focus on disease prevention and health promotion. Herein, a muscle-fiber-inspired nonwoven piezoelectric textile with tunable mechanical properties for wearable physiological monitoring is developed. To mimic the muscle fibers, polydopamine (PDA) is dispersed into the electrospun barium titanate/polyvinylidene fluoride (BTO/PVDF) nanofibers to enhance the interfacial-adhesion, mechanical strength, and piezoelectric properties. Such improvements are both experimentally observed via mechanical characterization and theoretically verified by the phase-field simulation. Taking the PDA@BTO/PVDF nanofibers as the building blocks, a nonwoven light-weight piezoelectric textile is fabricated, which hold an outstanding sensitivity (3.95 V N⁻¹) and long-term stability (<3% decline after 7,400 cycles). The piezoelectric textile demonstrates multiple potential applications, including pulse wave measurement, human motion monitoring, and active voice recognition. By creatively mimicking the muscle fibers, this work paves a cost-effective way to develop high-performance and self-powered wearable bioelectronics for personalized healthcare.     

MXene Composite and Coaxial Fibers with High Stretchability and Conductivity for Wearable Strain Sensing Textiles

The integration of nanomaterials with high conductivity into stretchable polymer fibers can achieve novel functionalities such as sensing physical deformations. With a metallic conductivity that exceeds other solution‐processed nanomaterials, 2D titanium carbide MXene is an attractive material to produce conducting and stretchable fibers. Here, a scalable wet‐spinning technique is used to produce Ti₃C₂T_x MXene/polyurethane (PU) composite fibers that show both conductivity and high stretchability. The conductivity at a very low percolation threshold of ≈1 wt% is demonstrated, which is lower than the previously reported values for MXene‐based polymer composites. When used as a strain sensor, the MXene/PU composite fibers show a high gauge factor of ≈12900 (≈238 at 50% strain) and a large sensing strain of ≈152%. The cyclic strain sensing performance is further improved by producing fibers with MXene/PU sheath and pure PU core using a coaxial wet‐spinning process. Using a commercial‐scale knitting machine, MXene/PU fibers are knitted into a one‐piece elbow sleeve, which can track various movements of the wearer's elbow. This study establishes fundamental insights into the behavior of MXene in elastomeric composites and presents strategies to achieve MXene‐based fibers and textiles with strain sensing properties suitable for applications in health, sports, and entertainment.     

Porous Fibers Composed of Polymer Nanoball Decorated Graphene for Wearable and Highly Sensitive Strain Sensors

Wearable textile strain sensors that can perceive and respond to human stimuli are an essential part of wearable electronics. Yet, the detection of subtle strains on the human body suffers from the low sensitivity of many existing sensors. Generally, the inadequate sensitivity originates from the strong structural integrity of the sensors because tiny external strains cannot trigger enough variation in the conducting network. Inspired by the rolling friction where the interaction is weakened by decreasing interface area, porous fibers made of graphene decorated with nanoballs are prepared via a prolonged phase‐separation process. This novel structure confers the graphene fibers with high gauge factors (51 in 0–5% and 87 in 5–8%), which is almost 10 times larger than the same structures without nanoballs. A low detection limit (0.01% strain) and good durability (over 6000 circles) are obtained. By the virtue of these qualities, these fiber‐based textile sensors can recognize a pulse wave and eyeball movement in real‐time while keeping comfortable wearing sense. Moreover, by weaving such fibers, the electronic fabrics with a specially designed structure can distinguish the multilocation in real time, which shows great potential as wearable electronics.     

Biocompatible Soft Fluidic Strain and Force Sensors for Wearable Devices

Fluidic soft sensors have been widely used in wearable devices for human motion capturing. However, thus far, the biocompatibility of the conductive liquid, the linearity of the sensing signal, and the hysteresis between the loading and release processes have limited the sensing quality as well as the applications of these sensors. In this paper, silicone based strain and force sensors composed of a novel biocompatible conductive liquid (potassium iodide and glycerol solution) are introduced. The strain sensors exhibit negligible hysteresis up to 5 Hz, with a gauge factor of 2.2 at 1 Hz. The force sensors feature a novel multifunctional layered structure, with microcylinder‐filled channels to achieve high linearity, low hysteresis (5.3% hysteresis at 1 Hz), and good sensitivity (100% resistance increase at a 5 N load). The sensors' gauge factors are stable at various temperatures and humidity levels. These biocompatible, low hysteresis, and high linearity sensors are promising for safe and reliable diagnostic devices, wearable motion capture, and compliant human–computer interfaces.     

Carbonized Cotton Fabric for High‐Performance Wearable Strain Sensors

Recent years have witnessed the booming development of flexible strain sensors. To date, it is still a great challenge to fabricate strain sensors with both large workable strain range and high sensitivity. Cotton is an abundant supplied natural material composed of cellulose fibers and has been widely used for textiles and clothing. In this work, the fabrication of highly sensitive wearable strain sensors based on commercial plain weave cotton fabric, which is the most popular fabric for clothes, is demonstrated through a low‐cost and scalable process. The strain sensors based on carbonized cotton fabric exhibit fascinating performance, including large workable strain range (>140%), superior sensitivity (gauge factor of 25 in strain of 0%–80% and that of 64 in strain of 80%–140%), inconspicuous drift, and long‐term stability, simultaneously offering advantages of low cost and simplicity in device fabrication and versatility in applications. Notably, the strain sensor can detect a subtle strain of as low as 0.02%. Based on its superior performance, its applications in monitoring both vigorous and subtle human motions are demonstrated, showing its tremendous potential for applications in wearable electronics and intelligent robots.     

Stretchable,Skin‐Mountable,and Wearable Strain Sensors and Their Potential Applications: A Review

There is a growing demand for flexible and soft electronic devices. In particular, stretchable, skin‐mountable, and wearable strain sensors are needed for several potential applications including personalized health‐monitoring, human motion detection, human‐machine interfaces, soft robotics, and so forth. This Feature Article presents recent advancements in the development of flexible and stretchable strain sensors. The article shows that highly stretchable strain sensors are successfully being developed by new mechanisms such as disconnection between overlapped nanomaterials, crack propagation in thin films, and tunneling effect, different from traditional strain sensing mechanisms. Strain sensing performances of recently reported strain sensors are comprehensively studied and discussed, showing that appropriate choice of composite structures as well as suitable interaction between functional nanomaterials and polymers are essential for the high performance strain sensing. Next, simulation results of piezoresistivity of stretchable strain sensors by computational models are reported. Finally, potential applications of flexible strain sensors are described. This survey reveals that flexible, skin‐mountable, and wearable strain sensors have potential in diverse applications while several grand challenges have to be still overcome.     

Flexible and Highly Sensitive Strain Sensors Fabricated by Pencil Drawn for Wearable Monitor

Functional electrical devices have promising potentials in structural health monitoring system, human‐friendly wearable interactive system, smart robotics, and even future multifunctional intelligent room. Here, a low‐cost fabrication strategy to efficiently construct highly sensitive graphite‐based strain sensors by pencil‐trace drawn on flexible printing papers is reported. The strain sensors can be operated at only two batteries voltage of 3 V, and can be applied to variously monitoring microstructural changes and human motions with fast response/relaxation times of 110 ms, a high gauge factor (GF) of 536.6, and high stability >10 000 bending–unbending cycles. Through investigation of service behaviors of the sensors, it is found that the microcracks occur on the surface of the pencil‐trace and have a major influence on the functions of the strain sensors. These performances of the strain sensor attain and even surpass the properties of recent strain sensing devices with subtle design of materials and device architectures. The pen‐on‐paper (PoP) approach may further develop portable, environmentally friendly, and economical lab‐on‐paper applications and offer a valuable method to fabricate other multifunctional devices.     

A Combinatorial Approach for Colorimetric Differentiation of Organic Solvents Based on Conjugated Polymer‐Embedded Electrospun Fibers

A combinatorial approach for the colorimetric differentiation of organic solvents is developed. A polydiacetylene (PDA)‐embedded electrospun fiber mat, prepared with aminobutyric acid‐derived diacetylene monomer PCDA‐ABA 1, displays colorimetric stability when exposed to common organic solvents. In contrast, a fiber mat prepared with the aniline‐derived diacetylene PCDA‐AN 2 undergoes a solvent‐sensitive color transition. Arrays of PDA‐embedded microfibers are constructed by electrospinning poly(ethylene oxide) solutions containing various ratios of two diacetylene monomers. Unique color patterns are developed when the conjugated polymer‐embedded electrospun fiber arrays are exposed to common organic solvents in a manner which enables direct colorimetric differentiation of the tested solvents.     

A Robust Wearable Point-of-Care CNT-Based Strain Sensor for Wirelessly Monitoring Throat-Related Illnesses

Point-of-care testing (POC) has the ability to detect chronic and infectious diseases early or at the time of occurrence and provide a state-of-the-art personalized healthcare system. Recently, wearable and flexible sensors have been employed to analyze sweat, glucose, blood, and human skin conditions. However, a flexible sensing system that allows for the real-time monitoring of throat-related illnesses, such as salivary parotid gland swelling caused by flu and mumps, is necessary. Here, for the first time, a wearable, highly flexible, and stretchable piezoresistive sensing patch based on carbon nanotubes (CNTs) is reported, which can record muscle expansion or relaxation in real-time, and thus act as a next-generation POC sensor. The patch offers an excellent gauge factor for in-plane stretching and spatial expansion with low hysteresis. The actual extent of muscle expansion is calculated and the gauge factor for applications entailing volumetric deformations is redefined. Additionally, a bluetooth-low-energy system that tracks muscle activity in real-time and transmits the output signals wirelessly to a smartphone app is utilized. Numerical calculations verify that the low stress and strain lead to excellent mechanical reliability and repeatability. Finally, a dummy muscle is inflated using a pneumatic-based actuator to demonstrate the application of the affixed wearable next-generation POC sensor.     

Wearable and Highly Sensitive Graphene Strain Sensors for Human Motion Monitoring

Sensing strain of soft materials in small scale has attracted increasing attention. In this work, graphene woven fabrics (GWFs) are explored for highly sensitive sensing. A flexible and wearable strain sensor is assembled by adhering the GWFs on polymer and medical tape composite film. The sensor exhibits the following features: ultra‐light, relatively good sensitivity, high reversibility, superior physical robustness, easy fabrication, ease to follow human skin deformation, and so on. Some weak human motions are chosen to test the notable resistance change, including hand clenching, phonation, expression change, blink, breath, and pulse. Because of the distinctive features of high sensitivity and reversible extensibility, the GWFs based piezoresistive sensors have wide potential applications in fields of the displays, robotics, fatigue detection, body monitoring, and so forth.     

Electrospun Ionomeric Fibers with Anion Conducting Properties

Anion conductive nanofiber mats from FAA‐3 ionomers are obtained by electrospinning. Depending on the solvent used in the precursor solution, nanofibers with either nonhollow cylindrical or flat ribbon‐like cross‐sections are prepared. The anion conductivity and water uptake of the ionomeric nanofiber mats are measured as a function of the relative humidity in the 10–90% range and compared to that of a solid membrane cast from the same ionomer. In addition, the anion conductivity of an isolated single fiber of the ionomer is measured for the first time. The anion conductivity of the electrospun single fiber is found to be higher than that of the mats, which is, in turn, one order of magnitude higher than that of the solid ionomer membrane. The higher conductivity of the mats relative to the solid membrane (in both in‐plane and through‐plane directions) is found to be related to the variation in water uptake, which stems from the morphological distinctions. These results increase the understanding of the electrospinning process of ionomers, toward the development and design of new anion conductive ionomer fibers, useful for high performance electrochemical devices.     

Stretchable Conductive Fibers Based on a Cracking Control Strategy for Wearable Electronics

Stretchability plays an important role in wearable devices. Repeated stretching often causes the conductivity dramatically decreasing due to the damage of the inner conductive layer, which is a fatal and undesirable issue in this field. Herein, a convenient rolling strategy to prepare conductive fibers with high stretchability based on a spiral structure is proposed. With the simple rolling design, low resistance change can be obtained due to confined elongation nof the gold thin‐film cracks, which is caused by the encapsulated effect in such a structure. When the fiber is under 50% strain, the resistance change (R/R₀) is about 1.5, which is much lower than a thin film at the same strain (R/R₀ ≈ 10). The fiber can even afford a high load strain (up to 100%), but still retain good conductivity. Such a design further demonstrates its capability when it is used as a conductor to confirm signal transfer with low attenuation, which can also be woven into textile to fabricate wearable electronics.     

Emerging Wearable Sensors for Plant Health Monitoring

Emerging plant diseases, caused by pathogens, pests, and climate change, are critical threats to not only the natural ecosystem but also human life. To mitigate crop loss due to various biotic and abiotic stresses, new sensor technologies to monitor plant health, predict, and track plant diseases in real time are desired. Wearable electronics have recently been developed for human health monitoring. However, the application of wearable electronics to agriculture and plant science is in its infancy. Wearable technologies mean that the sensors will be directly placed on the surfaces of plant organs such as leaves and stems. The sensors are designed to detect the status of plant health by profiling various trait biomarkers and microenvironmental parameters, transducing bio-signals to electric readout for data analytics. In this perspective, the recent progress in wearable plant sensors is summarized and they are categorized by the functionality, namely plant growth sensors, physiology, and microclimate sensors, chemical sensors, and multifunctional sensors. The design and mechanism of each type of wearable sensors are discussed and their applications to address the current challenges of precision agriculture are highlighted. Finally, challenges and perspectives for the future development of wearable plant sensors are presented.     

Recent Advances in Wearable Sensors and Integrated Functional Devices for Virtual and Augmented Reality Applications

The advancement in virtual reality/augmented reality (VR/AR) has been achieved by breakthroughs in the realistic perception of virtual elements. Although VR/AR technology is advancing fast, enhanced sensor functions, long-term wearability, and seamless integration with other electronic components are still required for more natural interactions with the virtual world. Here, this report reviews the recent advances in multifunctional wearable sensors and integrated functional devices for VR/AR applications. Specified device designs, packaging strategies, and interactive physiological sensors are summarized based on their methodological approaches for sensory inputs and virtual feedback. In addition, limitations of the existing systems, key challenges, and future directions are discussed. It is envisioned that this progress report's outcomes will expand the insights on wearable functional sensors and device interfaces toward next-generation VR/AR technologies.     

Wearable Stretchable Dry and Self-Adhesive Strain Sensors with Conformal Contact to Skin for High-Quality Motion Monitoring

Wearable stretchable strain sensors can have important applications in many areas. However, the high noise is a big hurdle for their application to monitor body movement. The noise is mainly due to the motion artifacts related to the poor contact between the sensors and skin. Here, wearable stretchable dry and self-adhesive strain sensors that can always form conformal contact to skin even during body movement are demonstrated. They are prepared via solution coating and consist of two layers, a dry adhesive layer made of biocompatible elastomeric waterborne polyurethane and a sensing layer made of a non-adhesive composite of reduced graphene oxide and carbon nanotubes. The adhesive layer makes the sensors conformal to skin, while the sensing layer exhibits a resistance sensitive to strain. The sensors are used to accurately monitor both small- and large-scale body movements, including various joint movements and muscle movements. They can always generate high-quality signals even on curvilinear skin surface and during irregular skin deformation. The sensitivity is remarkably higher while the noise is saliently lower than the non-adhesive strain sensors. They can also be used to monitor the movements along two perpendicular directions, which cannot be achieved by the non-adhesive strain sensors.     

Highly Stretchable and Sensitive Strain Sensors Using Fragmentized Graphene Foam

Stretchable electronics have recently been extensively investigated for the development of highly advanced human‐interactive devices. Here, a highly stretchable and sensitive strain sensor is fabricated based on the composite of fragmentized graphene foam (FGF) and polydimethylsiloxane (PDMS). A graphene foam (GF) is disintegrated into 200–300 μm sized fragments while maintaining its 3D structure by using a vortex mixer, forming a percolation network of the FGFs. The strain sensor shows high sensitivity with a gauge factor of 15 to 29, which is much higher compared to the GF/PDMS strain sensor with a gauge factor of 2.2. It is attributed to the great change in the contact resistance between FGFs over the large contact area, when stretched. In addition to the high sensitivity, the FGF/PDMS strain sensor exhibits high stretchability over 70% and high durability over 10 000 stretching‐releasing cycles. When the sensor is attached to the human body, it functions as a health‐monitoring device by detecting various human motions such as the bending of elbows and fingers in addition to the pulse of radial artery. Finally, by using the FGF, PDMS, and μ‐LEDs, a stretchable touch sensor array is fabricated, thus demonstrating its potential application as an artificial skin.