Analysis of work on smoke component yields from room‐scale fire tests

Smoke Component Yields from Room‐Scale Fire Tests (NIST Technical Note TN 1453) has recently been published. This was expected to be an important work in developing concentrations and yields of toxicants that could be used for evaluating the usefulness of small scale smoke toxicity apparatuses (or fire models) for use in the prediction of the toxicity of materials and products in real fires. However, the work has a number of uncertainties that limit its potential for use as a reference. There are three major problems with this work. First, the post‐flashover concentrations of CO are too low (as recognized by the authors who recommend that this part of the data not be used). Second, the post‐flashover concentrations of the main toxicants measured (HCN and HC1) were much higher than found in most studies. Third, the precision of the data was inadequate. The consequence of the first two issues is that the work seriously overestimates the toxicological importance of gases known to have only minor effects in post‐flashover fires, such as HCN and HCl. The very low concentrations of toxicants measured at pre‐flashover conditions might have a value not discussed by the authors: an indication that pre‐flashover fires of the type conducted here do not generate extremely toxic atmospheres. Accordingly, the report does not provide reliable characteristic room scale combustion gas data that can be used for validating small‐scale furnaces. Copyright © 2005 John Wiley & Sons, Ltd.     

The effect of temperature and ventilation condition on the toxic product yields from burning polymers

A major cause of death or permanent injury in fires is inhalation of toxic gases. Moreover, every fire is unique, and the range of products, highly dependant on fire conditions, produces a wide variety of toxic and irritant species responsible for the most fire fatalities. Therefore, to fully understand each contribution to the toxicity it is necessary to quantify the decomposition products of the material under the test. Fires can be divided into a number of stages from smouldering combustion to early well‐ventilated flaming through to fully developed under‐ventilated flaming. These stages can be replicated by certain bench‐scale physical fire models using different fuel‐to‐oxygen ratios, controlled by the primary air flow, and expressed in terms of the equivalence ratio (the actual fuel/air ratio divided by the stoichiometric fuel/air ratio). This work presents combustion product yields generated using a small‐scale fire model. The Purser Furnace apparatus (BS7990 and ISO TS 19700) enables different fire stages to be created. Identification and quantification of combustion gases and particularly their toxic components from different fire scenarios were undertaken by continuous Fourier transform infrared spectroscopy. The relationship between type of the fire particularly the temperature and ventilation conditions and the toxic product yields for four bulk polymers, low‐density polyethylene, polystyrene (PS), Nylon 6.6 and polyvinyl chloride (PVC) is reported. For all the polymers tested, except PVC, there is a dramatic increase in the yield of products of incomplete combustion (CO and hydrocarbons) with increase in equivalence ratio, as might be expected. For PVC there is a consistently high level of products of incomplete combustion arising both from flame inhibition by HCl and oxygen depletion. There is a low sensitivity to furnace temperature over the range 650–850°C, except that at 650°C PS shows an unexpectedly high yield of CO under well‐ventilated conditions and PVC shows a slightly higher hydrocarbon yield. This demonstrates the dependence of toxic product yields on the equivalence ratio, and the lack of dependence on furnace temperature, within this range. Copyright © 2007 John Wiley & Sons, Ltd.     

A review of the literature on the gaseous products and toxicity generated from the pyrolysis and combustion of rigid polyurethane foams

The literature on rigid polyurethane foam has been reviewed with an emphasis on the gaseous products generated under various thermal decomposition conditions and the toxicity of those products. This review is limited to publications in English through 1984. Carbon monoxide (CO) and hydrogen cyanide (HCN) were the predominant toxicants found among more than a hundred other gaseous products. The generation of CO and HCN was found to increase with increasing combustion products from various rigid polyurethane foams. Lethality, incapacitation, physiological and biochemical parameters were employ as biological end points. In general, the combustion products generated from rigid polyurethane foam in the flaming mode appear from to be more toxic than those produced in the non-flaming mode. The LC₅₀ values for 30-min exposures ranged from 10 to 17 mg l^?1 in the flaming mode and were greater then 34 mg l^?1 in the non-flaming mode. With the exception of one case, in which a reactive type phosphorus containing fire retardant was used, the addition of fire retardants to rigid polyurethane foams does not appear to generate unusual toxic combustion products.     

Fire calorimetry relying on the use of the fire propagation apparatus. Part I: early learning from use in Europe

The fire propagation apparatus (FPA) is the bench scale fire calorimeter that was recently described in its updated version in ASTM E 2058. The apparatus was originally developed in the USA by Tewarson and co‐workers from the mid 1970s, under the name ‘50 kW lab‐scale flammability apparatus’, and is therefore still known in Europe as the ‘Tewarson apparatus’. The paper focuses on the experience achieved so far with the first modern version of the apparatus implemented in Europe (France). Part I in this series of articles reports on the main results achieved during the commissioning period of the apparatus. In a first step, preliminary experiments were carried out in order to check and calibrate different sub‐equipment of the calorimeter. The results are principally presented for the load cell system and the infrared heating system which are essential pieces of sub‐equipment. In a second step, a set of fire tests using methane or acetone as fuel was carried out in order to check and calibrate the overall working of the calorimeter in well‐fire conditions. The performance of the calorimeter was also checked when it operates in under‐ventilated fires. Relevant testing procedures and potential technical problems are discussed. A set of recommendations are derived from the early learning obtained at the INERIS fire laboratory in order to check the consistency of the results obtained from bench‐scale fire tests. These recommendations are thought to be applicable to all types of bench scale fire calorimeters. Copyright © 2005 John Wiley & Sons, Ltd.     

Comparison of simulated wet bench fires with small‐ and intermediate‐scale fire tests

Fire hazard studies of clean room facilities indicated that significant losses due to fire may occur in the semiconductor industry. The present study reports the results of full‐scale wet bench fire tests conducted (1) to assess the fire hazards of existing wet bench materials not meeting the listing requirement of NFPA 318, (2) to assess the impact on wet bench fires of engineered materials with improved flammability characteristics, and (3) to compare the observed fire behavior with the results of simpler small‐ and intermediate‐scale fire tests using the same materials. The full‐scale wet bench fires were observed to be consistent in terms of chemical heat release rate, fire propagation, and smoke generation with the results of the small‐ and intermediate‐scale test results. The simpler fire tests are incorporated in FM Approvals 4910 certification for materials to be used in semiconductor fabrication facilities. The small‐scale test protocol is also standardized in NFPA 287. Copyright © 2008 John Wiley & Sons, Ltd.     

Toxic gas and smoke measurement with the British Fire Propagation test. I: Test conditions

No standard method has been developed for measureing the evolution of specific toxic gases from building lings when involved in fire. The British Fire Propagation test (BS 476 Part 6) operated in an instrumented room has been proposed for this purpose previously but has not found general acceptance. It is considered further in this report, which investigates the movement and measurement of smoke and specific fire gases under different conditions of room stirring and the effect of the latter on fire propagation indexes. Stiring has been found to have no statistically significant effect on fire propagation indexes provided that the effects of this on calibration of the apparatus are taken into account. Stirring also had little effect upon smoke production per se. Under unstire conditions smoke and toxic gases stratify in the same layer early in the test, and measurement of their production at any single room location will be subject to the location, the way the room influences stratification and how the room is instrumentee, as well as by the prpduct performance. Under stirred room conditions smoke and toxic gases are evenly distributed and product performance can be assessed more simply from concurrent measurements of fire, smoke and toxic gas parameters. The latter procedure is proposed for obtaining relative data on building linings and for examination in further studies for correlation to room and corridor burns.     

A generalized relationship between the normalized yields of carbon monoxide and hydrogen cyanide

Experimental studies have demonstrated that there are close correlations between the normalized yields of carbon monoxide (CO) and hydrogen cyanide (HCN) from the combustion of materials containing nitrogen. In this paper, a generalized relationship using the stoichiometric oxygen to fuel mass ratio (SOFMR) is derived to represent these correlations. Using this generalized relationship, the predicted yields of HCN for nylon in tube furnace experiments and HCN concentrations in full‐scale cable fire tests are in good agreement with the corresponding measured data. The derived relationship is used to analyse the contributions of CO from different materials in a complex fire reconstruction. The generalized relationship is then used to predict HCN concentrations in two full‐scale nylon fires and the predicted concentrations are compared with both experimental data and predictions from a flamelet model. Finally, a method to incorporate the generalized relationship within CFD fire simulations to determine HCN (or CO) concentrations based on measurements of CO (or HCN) yields is presented. Copyright © 2010 John Wiley & Sons, Ltd.     

Hazards of combustion products: Toxicity,opacity, corrosivity,and heat release: The experts' views on capability and issues

The science of understanding how fires burn and how heat smoke and gases are generated and affect people has progressed substantially in the last half century. The principles of facility design for life safety in fires have reached a degree of maturity. Standards and code provisions for fire detection, suppression and control have become the norm. Real‐scale (or nearly real‐scale) test methods for the flammability of furnishings and interior finish have been established. In addition, some tests have been developed that measure the results of the burning of a small sample from the finished product. Yet, while there have been numerous small‐scale apparatuses developed for assessing the generation of heat, toxic gases, and visible or corrosive smoke, these facets of life and property safety have not found widespread inclusion in building and fire codes. There has been an invigorated effort in ISO TC92 SC3, Fire Threat to People and the Environment, to develop a coherent and comprehensive set of fire safety standards and guidance documents for life safety. Smaller efforts are ongoing within some national and regional standards bodies. In November 2008, experts in this field gathered at The Royal Society in London to hear papers that captured the state of the art and to discuss where we might go from here. This paper summarizes the papers and the discussion from that meeting. Copyright © 2010 John Wiley & Sons, Ltd.     

Empirical prediction of smoke production in the ISO Room Corner Fire Test by use of ISO Cone Calorimeter Fire Test data

The combustion conditions in the ISO Room Corner Fire Test make it possible to predict full scale smoke production by use of prediction models and bench scale fire test data procured by the ISO Cone Calorimeter Fire Test. The full scale smoke production is governed by the type of material burning only if the rate of heat release is less than 400–600 kW. For higher rates of heat release, the smoke production is more governed by the combustion conditions. The influence of the combustion conditions on the full scale smoke production reduces the possibilities of smoke prediction to materials causing flashover within 10 min in the ISO Room Corner Fire Test. The smoke to heat ratio S_Q (m²MJ) was used to compare smoke production between the scales. In general, the comparison revealed that the smoke yield was significantly less in full scale than in bench scale, especially for the plastics. Plastics do yield more smoke than wood based materials in both scales, but the differences in full scale are not as extreme as indicated by the bench scale smoke data. No simple correlations between the scales seem to exist. Multiple regression studies on empirical smoke prediction models show that bench scale fire parameters can be used to predict full scale fire performance. A quite accurate empirical smoke prediction model is presented for the group of materials which caused flashover within 10 min. The model predicts the full scale rate of smoke production at a rate of heat release of 400 kW. The presented results might be used to assess the fire safety hazard of visible smoke, but benchmarks of smoke hazard do not seem to exist. Thus further studies and agreement on safety levels and principles are needed for general visibility analysis concerning fire safety engineering purposes. Copyright © 1999 John Wiley & Sons, Ltd.     

Assessing the reaction to fire of cables by a new bench‐scale method

The recently approved EU Construction Products Regulation (CPR) applies to cables as construction products. The difficulty of predicting the fire performance of cables with respect to propagation of flame and contribution to fire hazards is well known. The new standard EN 50399 describes a full‐scale test method for the classification of vertically mounted bunched cables according to CPR. Consideration of the material, time, and thus cost requires an alternative bench‐scale fire test, which finds strong demand for screening and development purposes. The development of such a bench‐scale fire test to assess the fire performance of multiple vertically mounted cables is described. A practical module for the cone calorimeter is proposed, simulating the fire scenario of the EN 50399 on the bench scale. The efficacy of this module in predicting full‐scale CPR test results is shown for a set of 20 different optical cables. Key properties such as peak heat release rate (PHRR), fire growth rate (FIGRA), and flame spread are linked to each other by factors of around 5. In a case study, the bench‐scale test designed was used to investigate the influence of the main components on the fire behaviour of a complex optical cable. Copyright © 2016 John Wiley & Sons, Ltd.     

Apparatus for the vertical orientation cone calorimeter testing of flexible polyurethane foams

Of concern to regulators and fire safety engineers is how flexible polyurethane foam drips and flows during burning. Specifically, flexible polyurethane foam forms a burning ‘pool’ of liquid as the foam decomposes, which can lead to accelerated flashover events. To fully study this phenomenon where the ‘pool fire’ accelerates heat release, large‐scale tests like the furniture calorimeter (American Society of Testing and Materials (ASTM) E1537) are used, and no small‐scale technique exists. In this paper, we present our work in developing a new sample holder that works with a bench‐scale heat release test, the cone calorimeter (ASTM E1354). The holder was built upon designs developed by the National Institute of Standards and Technology, which placed the foam in a cage in a vertical orientation during cone calorimeter testing. In this paper, we show the schematics for this test apparatus, as well as results obtained with this apparatus on four different flexible foams (shape memory and high‐density foam, flame retarded and non‐flame retarded). We compare the results from the vertical testing with that obtained via traditional horizontal ASTM E1354 testing. The advantages and disadvantages of this new apparatus are discussed in this paper. Copyright © 2014 John Wiley & Sons, Ltd.     

RSET/ASET,a flawed concept for fire safety assessment

For the evaluation of occupant safety in the case of building fires, the Required Safe Egress Time/Available Safe Egress Time (RSET/ASET) concept has become widespread and is now commonly used in the fire safety engineering profession. It has also become commonly used by smoke detector (smoke alarm) manufacturers in assessing whether a particular detector technology is adequate. It is shown in this paper that the concept is intrinsically flawed and its use promotes the diminishment of fire safety available to building occupants. The concept innately ignores the wide variations in capabilities and physical condition of persons involved in fire. It is based on implicitly assuming that, after a brief period where they assess the situation and mobilize themselves, occupants will proceed to the best exit in a robotic manner. This assumption completely fails to recognize that there are very few fires, especially in residential occupancies, where occupants perished or were seriously injured who had endeavored to exit in this robotic manner. Instead, in the vast majority of fire death and serious injury cases, the occupants did not move in such a manner and their evacuation took longer than anticipated on the basis of robotic movement. There is a wide variety of reasons for this, and these are well known in the profession. The concept also ignores that there can be a wide variation in fire scenarios. The same building and the same fire protection features can be evaluated, but both RSET and ASET can change drastically, depending on the scenario used. The consequence of using the RSET/ASET concept for fire safety engineering or product design purposes is that fire deaths and injuries are permitted to occur, which are preventable. Copyright © 2010 John Wiley & Sons, Ltd.     

An Analytically Defined Fire‐Suppressing Foam Formulation for Evaluation of Fluorosurfactant Replacement

A 4‐component, analytically defined, reference fluorosurfactant formulation (Ref‐aqueous film forming foam [AFFF]) composed of 0.3% fluorocarbon‐surfactant concentrate (Capstone 1157), 0.2% hydrocarbon‐surfactant concentrate (Glucopon 215 UP), and 0.5% diethylene glycol mono butyl ether by volume in distilled water was found to have rapid fire extinction comparable to a commercial AFFF in tests conducted on a bench scale and a large scale (28 ft², part of US Military Specification, MIL‐F‐24385F). The Ref‐AFFF was analytically characterized to provide the identity and quantity of the chemical structures of the surfactant molecules that were lacking for commercial AFFF formulations. To arrive at an acceptable Ref‐AFFF formulation, 3 candidate formulations containing different hydrocarbon surfactants in varying amounts were evaluated and ranked relative to a commercial AFFF using a bench‐scale fire‐extinction apparatus; varying the hydrocarbon surfactant was found to affect the fire‐extinction time. The ranking was confirmed by the large‐scale tests suggesting that the bench‐scale apparatus is a reasonable research tool for identifying surfactants likely to succeed in the large‐scale test. In the future, replacing the fluorocarbon surfactant with an alternative surfactant in the Ref‐AFFF enables a direct comparison of fire extinction and environmental impact to identify an acceptable fluorine‐free formulation.     

Experimental study of fire compartment with door opening and roof opening

A series of reduced‐scale experimental fires was conducted to study the characteristics of fire induced vent flows in a reduced‐scale post‐flashover fire compartment with a door opening and a roof opening. The fire source was a heptane pool fire near the wall furthest from the door vent. In the study, the roof vent opening area was systematically varied between experiments and the characteristics of vent flows through the door opening are presented as a function of the roof vent opening area. The experimental results show that the mass flow rate of air into the compartment increases linearly as the size of roof vent opening increases. Analytical vent flow calculations based on the hydrostatic pressure difference between two quiescent environments are presented for a post‐flashover fire compartment with both horizontal and vertical openings. The calculated results are in good agreement with the experimental measurements. Copyright © 2005 John Wiley & Sons, Ltd.     

Investigation of a combustible material in the fire of Hengyang merchant's building

Agaric, a kind of important combustible material in the fire of Hengyang merchant's building, was investigated using different experiment equipments. Its degradation and pyrolysis behavior were studied by means of thermogravimetric and kinetic analysis and pyrolysis gas chromatography–mass spectroscopy analysis. External radiation heat and internal heat were used to ignite the agaric. For external radiation ignition, a series of bench‐scale fire tests were done in cone calorimeter in accordance with ISO 5660. As for the internal heat ignition, a fire test was carried out in a full‐scale room in accordance with ISO 9705. Multi‐parameter measurement, including heat release rate (HRR), mass loss rate (MLR), temperature field and species concentration, has been accomplished. Meanwhile, the process of a full‐scale fire test was numerically simulated. The computational results were consistent with experiment data, which will lay down a good foundation for further study in fire reconstruction of the whole fire. Copyright © 2008 John Wiley & Sons, Ltd.     

Evaluation of thermal fire hazard of 10 polymeric building materials and proposing a classification method based on cone calorimeter results

The use of polymeric building materials has been grown in many countries of Middle East in recent years. However, there are only a few fire testing laboratories in this region. Therefore, development of a method for controlling the reaction to fire of materials with bench scale tests is necessary. Providing a framework for classification of thermal fire hazard of materials based on bench scale heat release rate results was attempted. The fire behavior of 10 polymeric building materials was tested with cone calorimeter. The relationship between reaction to fire variables and physical properties of tested samples was examined. The thermal fire hazards of materials were assessed using methods presented by different researchers and with Conetools software. The results revealed that time to ignition, peak rate of heat release, and total heat release are essential variables for determining the fire hazard of materials. A classification method is proposed, which can be used in building codes in countries where the full‐scale test facilities are not available. The method also can be used for quality control purpose and evaluation of fire behavior of materials in bench scale by manufacturers. An example of potential requirements for interior finishes for some occupancy types is also presented. Copyright © 2013 John Wiley & Sons, Ltd.     

Heat release rate and computer fire modelling vs real‐scale fire tests in passenger trains

The materials and products used in passenger trains may not be the first ignited element, but during the fire development, these materials, especially ceiling linings and wall coverings, contribute significantly to the fire growth. The fire safety requirements in passenger trains consist mainly of bench‐scale tests, with particular focus on the sample geometry, position and fire exposition. When this information is extrapolated to real end use conditions limitations appear. In this paper, a discussion of the use of fire dynamics simulator model and heat release rate experiments in cone calorimeter (bench‐scale test) is presented in order to represent the fire development in a passenger train compartment. For the study, two fire scenarios were selected: (1) the single burning item SBI test (modified) and (2) a passenger train compartment. Initially, the limitations of the assumptions and hypothesis made when producing the model were analyzed and the research team carried out a sensitivity study of the model results considering different grid sizes. In order to validate the model, both bench‐ and full‐scale fire tests were considered based on the results provided by the European research program FIRESTARR. The limitations and uncertainties in the results demonstrate the importance of two basic factors: the incident heat flux in the cone calorimeter tests and the prescribed ignition temperature. Copyright © 2008 John Wiley & Sons, Ltd.     

Study on flashover in a single chamber lined with combustible materials

With the theories of fire dynamics and relevant parameters of combustible lining materials, a predicted model of hot gas layer temperature during pre‐flashover stage of enclosure fires was established, and the effects of lining materials on the likelihood of flashover were theoretically analyzed. By using common commercial lining materials, such as wall papers, foam plastics, wood‐based panels, and fabric‐upholstered wall panel, the phenomenon of flashover was reproduced in a small‐scale firebox of 1/4 sizes of ISO 9705 test chamber. By comparing the theoretical results with experimental data, the equation predicting the hot gas layer of quasi‐steady enclosure fires was gained; an indicator I_FO to reflect overall the hazards of flashover and to classify flashover fires was proposed, and its application was initially studied. The study results can be helpful to explain further and overall the effects of lining materials on enclosure fires and can be used to guide the prevention of flashover by choosing appropriate interior decoration materials. Copyright © 2012 John Wiley & Sons, Ltd.     

Experimental study of the influence of interior lining distributions on flashover in the enclosure with different ceiling structures

Different distributions of interior linings in an enclosure have been studied to reveal the influence on time to flashover. Two kinds of ceiling structures, flat ceiling and flat ceiling with beams, were used for enclosure. Six full‐scale experiments were performed to investigate the occurrence of flashover in large enclosures. Heat release rate, gas temperature, and surface temperature of the enclosure were measured and analyzed. Experimental results show that time to flashover is extended for enclosure with large surface areas and large doors. Whether lining the interior linings on the ceiling or beams has a significant effect on flashover. Considering that ceiling fires have effect on the progress of the spread of flame on the wall, time to flashover is reduced for the tests that are fitted with the interior linings on the wall of the enclosure. In the enclosure with beams, the direction of spread of flame on the ceiling is changed, resulting in the change of time to flashover. Additionally, the strength of ceiling jets that is affected by the heat release rate of fire source and the area of the interior linings mounted on the fire source influenced region affects flashover. It is observed that flashover occurs when flame fronts are throughout the upper part of the back wall and the flame‐covered area on the back wall exceeds 0.2 times the area of the back wall.     

Influence of gypsum board type (X or C) on real fire performance of partition assemblies

This paper compares the responses of wall‐size partition assemblies, composed of either type X or type C gypsum wallboard panels over steel studs, when each was exposed to an intense room fire. The exposures lasted from the time of ignition to beyond flashover. Heat flux gauges provided time histories of the energy incident on the partitions, while thermocouples provided data on the propagation of heat through the partitions and on the progress toward perforation. Visual and infrared cameras were used to image partition behaviour during the fire exposure. Contraction of the seams of the two types of assemblies occurred under similar thermal conditions on the unexposed surface. However, there were noticeable differences in cracking behaviour. Reduced scale experiments were performed in conjunction with the real‐scale fire tests to provide insight into the contraction and cracking behaviour of the different gypsum board types. Results obtained from these experiments are discussed. Copyright © 2006 John Wiley & Sons, Ltd.