Sulfonated poly(ether ether ketone) membranes with sulfonated graphene oxide fillers for direct methanol fuel cells

Sulfonated organosilane functionalized graphene oxides (SSi-GO) synthesized through the grafting of graphene oxide (GO) with 3-mercaptopropyl trimethoxysilane and subsequent oxidation have been used as a filler in sulfonated poly(ether ether ketone) (SPEEK) membranes. The incorporation of SSi-GOs greatly increases the ion-exchange capacity (IEC), water uptake, and proton conductivity of the membrane. With well-controlled contents of SSi-GOs, the composite membranes exhibit higher proton conductivity and lower methanol permeability than Nafion^® 112 and Nafion^® 115, making them particularly attractive as proton exchange membranes (PEMs) for direct methanol fuel cells (DMFC). The composite membrane with optimal SSi-GOs content exhibit over 38 and 17% higher power densities, respectively, than Nafion^® 112 and Nafion^® 115 membranes in DMFCs, offering the possibilities to reduce the DMFC membrane cost significantly while keeping high-performance.     

Synthesis and properties of sulfonated poly(arylene ether phosphine oxide)s for proton exchange membranes

A series of sulfonated poly(arylene ether phosphine oxide)s (sPAEPO) were prepared by direct polycondensation of sulfonated bis(4-fluorophenyl)phenyl phosphine oxide and bis(4-fluorophenyl)phenyl phosphine oxide with various diphenol-type monomers. The resulting ionomers show high molecular weight and excellent thermal stability. The bisphenol moieties of sPAEPO greatly affect the properties. sPAEPO-NA, -Bis A, -BP, and -6F show excellent dimensional stability. However, sPAEPO-DB and -HQ indicate abrupt swelling even at 80 and 90 °C, respectively, unsuitable for proton exchange membranes. In contrast, sPAEPO-6F with the lowest swelling exhibits the highest conductivity of 7.68 × 10⁻² S cm⁻¹ among all the sPAEPO, close to that of Nafion 117. Besides, sPAEPO-NA and -Bis A show a worse oxidative stability than other sPAEPO (sPAEPO-Bis A, -BP, -HQ, and -6F) due to the naphthalene ring and the isopropylidene unit in the backbone, respectively. Contrary to sPAEPO-Bis A and -BP, sPAEPO-NA and -6F exhibit well connective ionic domains owing to the high hydrophobic nature of the naphthalene ring and hexafluoroisopropylidene moieties. The connected ionic domains provide sPAEPO-NA and -6F with higher proton conductivity in comparison with sPAEPO-Bis A and -BP. In conclusion, sPAEPO-6F has the best comprehensive properties among all the sPAEPO, indicating a promising prospect in proton exchange membrane applications.     

Enhancement of fuel cell properties in polyethersulfone and sulfonated poly (ether ether ketone) membranes using metal oxide nanoparticles for proton exchange membrane fuel cell

The proton exchange membrane (PEM) was synthesized using polyethersulfone (PES), sulfonated poly (ether ether ketone) (SPEEK) and nanoparticles. The metal oxide nanoparticles such as Fe₃O₄, TiO₂ and MoO₃ were added individually to the polymer blend (PES and SPEEK). The polymer composite membranes exhibit excellent features regarding water uptake, ion exchange capacity and proton conductivity than the pristine PES membrane. Since the presence of sulfonic acid groups provides by added SPEEK and the unique properties of inorganic nanoparticles (Fe₃O₄, TiO₂ and MoO₃) helps to interconnect the ionic domain by the absorption of more water molecules thereby enhance the conductivity value. The proton conductivity of PES, SPEEK, PES/SPEEK/Fe₃O₄, PES/SPEEK/TiO₂ and PES/SPEEK/MoO₃ membranes were 0.22 × 10^?4 S/cm, 5.18 × 10^?4 S/cm, 3.57 × 10^?4 S/cm, 4.57 × 10^?4 S/cm and 2.67 × 10^?4 S/cm respectively. Even though the blending of PES with SPEEK has reduced the conductivity value to a lesser extent, hydrophobic PES has vital role in reducing the solvent uptake, swelling ratio and improves hydrolytic stability. Glass transition temperature (T_g) of the membranes were determined from DSC thermogram and it satisfies the operating condition of fuel cell system which guarantees the thermal stability of the membrane for fuel cell application.     

Synthesis and properties of hexafluoroisopropylidene-containing sulfonated poly(arylene thioether phosphine oxide)s for proton exchange membranes

A series of novel sulfonated poly(arylene thioether phosphine oxide)s with hexafluoroisopropylidene moieties (sPTPOF) were prepared by polycondensation of sulfonated bis(4-fluorophenyl)phenyl phosphine oxide and bis(4-fluorophenyl)phenyl phosphine oxide with 4,4′-(hexafluoroisopropylidene) diphenthiol. The incorporation of hexafluoroisopropylidene moieties to the resulting polymers is effective to increase the hydrophobicity of non-sulfonated segments and to decrease the swelling while maintaining high proton conductivity. For instance, sPTPOF-100 showed a proton conductivity of 0.090 S/cm as well as a swelling of 5.3% at 80 °C. In addition, the sPTPOF polymers exhibited excellent thermal properties and oxidative stability. AFM phase images illustrated that the sPTPOF membranes show a special nanophase-separated morphology, namely, the connectivity of ionic channels increased obviously but their width only slightly increased with increasing sulfonation degree. This special microstructure is favorable for promoting proton transport and restraining the swelling. The sPTPOF polymers are a promising material for proton exchange membranes.     

Novel sulfonated poly(arylene ether ketone) copolymers bearing carboxylic or benzimidazole pendant groups for proton exchange membranes

A novel strategy in which the benzimidazole group and sulfonic group are simultaneously attached to an aromatic polymer has been reported in this paper. For this purpose, sulfonated poly(arylene ether ketone) copolymers containing carboxylic acid groups (SPAEK-x-COOH, x refers to the molar percentage of sulfonated repeating units) are prepared by the aromatic nucleophilic polycondensation of sodium 5,5′-carbonyl-bis(2-fluobenzene-sulfonate) (SDFBP), 4,4′-difluorobenzophenone (DFBP) and phenolphthalin (PPL). Then the carboxylic acid groups attached to the SPAEK-x-COOH are transformed to benzimidazole units through condensation reactions (referred to as SPAEK-x-BI). Fourier transform infrared spectroscopy and ¹H NMR measurements are used to characterize and confirm the structures of these copolymers. SPAEK-x-COOH membranes exhibit superior mechanical properties with maximum elongations at break up to 133%, meanwhile SPAEK-x-BI also shows good thermal and mechanical stability. The proton conductivity, swelling ratio and methanol permeability of the polymers with benzimidazole are lower than those with carboxylic groups, which indicated that there is an acid-base complex between benzimidazole and sulfonic acid groups. A balance of proton conductivity, methanol permeability, thermal and mechanical stabilities can be designed by incorporation of functional groups to meet the requirements for the applications in direct methanol fuel cells.     

Sulfonated poly(arylene ether)s based proton exchange membranes for fuel cells

During the past decade proton exchange membrane fuel cells (PEMFCs) as one kind of the potential clean energy sources for electric vehicles and portable electronic devices are attracting more and more attentions. Although Nafion® membranes are considered as the benchmark of proton exchange membranes (PEMs), the drawbacks of Nafion® membranes restrict the commercialization in the practical application of PEMFCs. As of today, the attention is to focus on developing both high-performance and low-cost PEMs to replace Nafion® membranes. In all of these PEMs, sulfonated poly(arylene ether ketone)s (SPAEKs) and sulfonated poly(arylene ether sulfone)s (SPAESs) are the most promising candidates due to their excellent performance and low price. In this review, the efforts of SPAEK and SPAES membranes are classified and introduced according to the chemical compositions, the microstructures and configurations, as well as the composites with polymers and/or inorganic fillers. Specifically, several perspectives related to the modification and composition of SPAESs and SPAEKs are proposed, aiming to provide the development progress and the promising research directions in this field.     

Improving the proton conductivity of sulfonated poly (ether ether ketone) membranes by incorporating a crystalline nanoassembly of trimesic acid and melamine

A novel proton exchange membrane was synthesized by embedding a crystalline which was nano-assembled through trimesic acid and melamine (TMA·M) into the matrix of the sulfonated poly (ether ether ketone) (SPEEK) to enhance the proton conductivity of the SPEEK membrane. Fourier transform infrared indicated that hydrogen bonds existed between SPEEK and TMA·M. XRD and SEM indicated that TMA·M was uniformly distributed within the matrix of SPEEK, and no phase separation occurred. Thermogravimetric analysis showed that this membrane could be applied as high temperature proton exchange membrane until 250 °C. The dimensional stability and mechanical properties of the composite membranes showed that the performance of the composite membranes is superior to that of the pristine SPEEK. Since TMA·M had a highly ordered nanostructure, and contained lots of hydrogen bonds and water molecules, the proton conductivity of the SPEEK/TMA·M-20% reached 0.00513 S cm⁻¹ at 25 °C and relative humidity 100%, which was 3 times more than the pristine SPEEK membrane, and achieved 0.00994 S cm⁻¹ at 120 °C.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

4-Aminopyridine grafted sulfonated poly(arylene ether ketone sulfone) proton exchange membrane with high relative selectivity for fuel cells

A series of sulfonated poly(arylene ether ketone sulfone)s polymer having a degree of sulfonation of 80% and a carboxyl group in the side chain (C-SPAEKS) were prepared by polycondensation. The 4-aminopyridine grafted sulfonated poly(arylene ether ketone sulfone)s polymer membranes (SPPs) were prepared by amidation reaction with the carboxyl group to immobilize 4-aminopyridine on the side chain. The ¹H NMR results and Fourier transform infrared of SPP membranes demonstrated the successful grafting of the 4-aminopyridine. Proton conductivity, water absorption, swelling ratio, and thermal stability of different proportions of SPP membranes were investigated under the different conditions. With the increase of pyridine grafting content, the methanol permeability coefficient of the membrane decreased significantly from 8.17 × 10⁻⁷ cm²s⁻¹ to 8.92 × 10⁻⁸ cm²s⁻¹ at 25 °C. And, the proton conductivity and relative selectivity of the membrane were positively correlated with the grafted pyridine content. Among them, the SPP-4 membrane exhibited the highest proton conductivity of 0.088 Scm⁻¹ at 100 °C. The relative selectivity increased from 4.73 × 10⁴ S scm⁻³ to 9.84 × 10⁴ S scm⁻³.     

Novel cross-linked sulfonated poly (arylene ether ketone) membranes for direct methanol fuel cell

To prepare a cross-linked proton exchange membrane with low methanol permeability and high proton conductivity, poly (vinyl alcohol) is first blended with sulfonated poly (arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) and then heated to induce a cross-linking reaction between the carboxyl groups in SPAEK-C and the hydroxyl groups in PVA. Fourier transform infrared spectroscopy is used to characterize and confirm the structure of SPAEK-C and the cross-linked membranes. The proton conductivity of the cross-linked membrane with 15% PVA in weight reaches up to 0.18 S cm⁻¹ at 80 °C (100% relative humidity), which is higher than that of Nafion membrane, while the methanol permeability is nearly five times lower than Nafion. The ion-exchange capacity, water uptake and thermal stability are investigated to confirm their applicability in fuel cells.     

Sulfonated poly(arylene ether nitrile)-based hybrid membranes containing amine-functionalized GO for constructing long-range ionic nanochannels

To simultaneously balance proton conduction and methanol diffusion, the acid-base hybrid membranes based on sulfonated poly(arylene ether nitrile) (SPEN) with 3-aminopropyltriethoxysilane functionalized graphene oxide (NGO) are prepared by solution-casting method. The loading of NGO is varied to explore the influence on cross-sectional morphology, dimensional stability, proton conductivity and methanol permeability of composite membranes. In this way, the interfacial ionic nanochannels are established at the interface of NGO and SPEN, constructing the long-range ionic nanochannels to provide fast proton transfer. Meanwhile, the formation of more zigzag transportation channels could effectively prevent methanol diffusion. The improved properties of the composite membranes can be attributed to the excellent interfacial interactions induced by acid-base and hydrogen bonding interactions. The composite membrane with 1 wt% NGO shows high proton conductivity (0.104 S·cm^?1 at 20 °C) and low methanol permeability (1.74 × 10^?7 cm²·s^?1 at 20 °C), exhibiting higher selectivity (5.977 × 10⁵ S cm^?3s) compared with pure SPEN and Nafion 117 membranes. Therefore, it will provide a feasible pathway to conquer the trade-off effect between proton conductivity and methanol resistance for direct methanol fuel cells (DMFC) applications.     

Intermolecular ionic cross-linked proton conducting electrolyte membranes derived from branched sulfonated poly(ether ether ketone)s with benzoxazole pendants

A series of novel branched sulfonated poly(ether ether ketone)s containing intermolecular ionic cross-linkable groups, benzoxazole groups, have been prepared for direct methanol fuel cells. The benzoxazole groups are grafted onto the polymer chain via a thiol-ene click chemistry reaction. The expected structures of the copolymers are confirmed by ¹H NMR and Fourier transform infrared spectroscopy. Compared with the unmodified polymer membrane, the ionic cross-linked membranes show enhanced thermal and mechanical properties. We also investigate the changes in water uptake, proton conductivity and chemical stability. The dense membrane structures formed by branching and the interactions between sulfonic acid and benzoxazole groups make a great contribution to the improvements of dimensional stability and methanol resistance property. Although the proton conductivities of the ionic cross-linked membranes are lower than the pristine membrane, the selectivities are much higher. The results show that the novel copolymers in this study are possible potential candidate materials for proton electrolyte membrane.     

Crosslinked sulfonated poly(ether ether ketone) proton exchange membranes for direct methanol fuel cell applications

In the present study, a series of the crosslinked sulfonated poly(ether ether ketone) (SPEEK) proton exchange membranes were prepared. The photochemical crosslinking of the SPEEK membranes was carried out by dissolving benzophenone and triethylamine photo-initiator system in the membrane casting solution and then exposing the resulting membranes after solvent evaporation to UV light. The physical and transport properties of crosslinked membranes were investigated. The membrane performance can be controlled by adjusting the photoirradiation time. The experimental results showed that the crosslinked SPEEK membranes with photoirradiation 10 min had the optimum performance for proton exchange membranes (PEMs). Compared with the non-crosslinked SPEEK membranes, the crosslinked SPEEK membranes with photoirradiation 10 min markedly improved thermal stabilities and mechanical properties as well as hydrolytic and oxidative stabilities, greatly reduced water uptake and methanol diffusion coefficients with only slight sacrifice in proton conductivities. Therefore, the crosslinked SPEEK membranes with photoirradiation 10 min were particularly promising as proton exchange membranes for direct methanol fuel cell (DMFC) applications.     

Self-humidifying nanocomposite membranes based on sulfonated poly(ether ether ketone) and heteropolyacid supported Pt catalyst for fuel cells

In the present study, the self-humidifying nanocomposite membranes based on sPEEK and Cs_2.5H_0.5PW₁₂O₄₀ supported Pt catalyst (Pt-Cs_2.5H_0.5PW₁₂O₄₀ catalyst or Pt-Cs_2.5) and their performance in proton exchange membrane fuel cells with dry reactants has been investigated. The XRD, FTIR, SEM-EDXA and TEM analysis were conducted to characterize the catalyst and membrane structure. The ion exchange capacity (IEC), water uptake and proton conductivity measurements indicated that the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes have higher water absorption, acid and proton-conductive properties compared to the plain sPEEK membrane and Nafion-117 membrane due to the highly hygroscopic and acidy properties of Pt-Cs_2.5 catalyst. The single cells employing the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes exhibited higher cell OCV values and cell performances than those of plain sPEEK membrane and Nafion-117 membrane under dry or wet conditions. Furthermore, the sPEEK/Pt-Cs_2.5 self-humidifying nanocomposite membranes showed good water stability in aqueous medium. After investigation of several membranes such as sPEEK and sPEEK/Pt-Cs_2.5 membranes, the self-humidifying nanocomposite membrane with sulfonation degree of 65.12% for its sPEEK and 15 wt.% of catalyst with 1.25 wt.% Pt within catalyst was found to be the best proton exchange membrane for fuel cell applications. This self-humidifying nanocomposite membrane has a higher single cell performance than the Nafion-117 which was frequently used as a proton exchange membrane for fuel cell applications.     

Layer-by-layer self-assembly of polyaniline on sulfonated poly(arylene ether ketone) membrane with high proton conductivity and low methanol crossover

Sulfonated poly(arylene ether ketone) bearing carboxyl groups (SPAEK-C) membranes were first modified by alternating deposition of oppositely charged polyaniline (PANI) and phosphotungstic acid (PWA) via the layer-by-layer method in order to prevent the crossover of methanol in a direct methanol fuel cell. The methanol permeability of SPAEK-C–(PANI/PWA)₅ is 2 orders of magnitude less than those of Nafion 117 and pristine SPAEK-C. Furthermore, the modified membrane shows a proton conductivity of 0.093 Scm⁻¹ at 25 °C and 0.24 Scm⁻¹ at 80 °C, which are superior to those of Nafion 117 and pristine SPAEK-C. Fourier transform infrared spectroscopy confirms that PANI and PWA are assembled in the multilayers. The SEM images show the presence of thin PANI/PWA layers coated on the SPAEK-C membrane. Thermal stability, water uptake, water swelling, proton and electron conductivity at different temperature of the SPAEK-C and SPAEK-C-(PANI/PWA)_n membranes are also investigated.     

A facile approach to prepare self-cross-linkable sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) containing hydroxyl groups (SPEEK-OH) has been prepared for use as a proton exchange membrane (PEM) by reducing the carbonyl groups on the main chain of the polymers. With the goal of reducing water uptake and methanol permeability, a facile thermal-cross-linking process is used to obtain the cross-linked membranes. The properties of the cross-linked membranes with different cross-linked density are measured and compared with the pristine membrane. Notably, SPEEK-4 with the highest cross-linked density shows a water uptake of 39% and a methanol permeability of 2.52 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the pristine membrane (63.2% and 5.37 × 10⁻⁷ cm² s⁻¹, respectively). These results indicate that this simple approach is very effective to prepare cross-linked proton exchange membranes for reducing water uptake and methanol permeability.     

Synthesis and characterization of proton exchange membranes based on sulfonated poly(fluorenyl ether nitrile oxynaphthalate) for direct methanol fuel cells

A series of sulfonated poly(fluorenyl ether nitrile oxynaphthalate) (SPFENO) copolymers with different degree of sulfonation (DS) are synthesized via nucleophilic polycondensation reactions with commercially available monomers. Incorporation of the naphthalanesulfonate group into the copolymers and their copolymer structures are confirmed by ¹H NMR spectroscopy. Thermal stability, mechanical properties, water uptake, swelling behavior, proton conductivity and methanol permeability of the SPFENO membranes are investigated with respect to their structures. The electrochemical performance of a direct methanol fuel cell (DMFC) assembled with the SPFENO membrane was evaluated and compared to a DMFC with a Nafion 117 membrane. The DMFC assembled with the SPFENO membrane of proper DS exhibits better electrochemical performance compared to the Nafion 117-based cell.     

Hydrophilic treatment poly(tetrafluoroethylene) reinforced sulfonated poly(ether ether ketone) composite membrane for proton exchange membrane fuel cell application

A reinforced composite membrane based on SPEEK (sulfonated poly ether ether ketone) and porous PTFE substrate (polytetrafluoroethylene) is fabricated and investigated for proton exchange membrane fuel cell application. In order to improve the combination between SPEEK polymer and PTFE matrix, PTFE substrate is hydrophilically pretreated by naphthalene sodium solution. The experimental results indicate that SPEEK can impregnate into treated PTFE substrate (abbreviated as trPTFE) more easily. The variation of PTFE surface property before and after treatment is characterized by water contact angle experiment and ATR-FTIR technique. The impregnated status of SPEEK polymer in PTFE matrix is also characterized by ATR-FTIR. According to the appearance photo of two composite membranes, it is showed that SPEEK/trPTFE composite membrane has more uniform and homogeneous morphology. Moreover, the mechanical property of SPEEK/trPTFE composite membrane also has an advantage over pristine SPEEK membrane. Due to the reinforced effect of trPTFE substrate, thinner composite membrane can be applied in single cell evolution and achieves better performance as a result.     

Nafion-assisted cross-linking of sulfonated poly(arylene ether ketone) bearing carboxylic acid groups and their composite membranes for fuel cells

In this study, a new type of cross-linked composite membrane is prepared and considered for its potential applications in direct methanol fuel cell. Nafion and sulfonated poly(arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) are blended and subsequently cross-linked by a Friedel-Craft reaction using the carboxylic acid groups in the SPAEK-C to achieve lower methanol permeability. The perfluoroalkyl sulfonic acid groups of Nafion act as a benign solid catalyst, which assist the cross-linking of SPAEK-C. The physical and chemical characterizations of the cross-linked composite membranes are performed by varying the contents of SPAEK-C. The c-Nafion-15% membrane exhibits appropriate water uptake (10.49-25.22%), low methanol permeability (2.57 × 10⁻⁷ cm² s⁻¹), and high proton conductivity (0.179 S cm⁻¹ at 80 °C). DSC and FTIR analyze suggest the cross-linking reaction. These results show that the self-cross-linking of SPAEK-C in the Nafion membrane can effectively reduce methanol permeability while maintaining high proton conductivity.     

Composite membranes based on a sulfonated poly(arylene ether sulfone) and proton-conducting hybrid silica particles for high temperature PEMFCs

The organic-inorganic composite membranes are prepared by inserting poly(styrene sulfonate)-grafted silica particles into a polymer matrix of sulfonated poly(arylene ether sulfone) copolymer. The first step consisted in using atom transfer radical polymerization method to prepare surface-modified silica particles grafted with sodium 4-styrenesulfonate, referred to as PSS-g-SiO₂. Ion exchange capacities up to 2.4 meq/g are obtained for these modified silica particles. In a second step, a sulfonated poly(arylene ether sulfone) copolymer is synthesized via nucleophilic step polymerization of sulfonated 4,4′-dichlorodiphenyl sulfone, 4,4′-dichlorodiphenyl sulfone and phenolphthalin monomers in the presence of potassium carbonate. The copolymer is blended with various amounts of silica particles to form organic-inorganic composite membranes. Esterification reaction is carried out between silica particles and the sulfonated polymer chains by thermal treatment in the presence of sodium hypophosphite, which catalyzed the esterification reaction. The water uptake, proton conductivity, and thermal decomposition temperature of the membranes are measured. All composite membranes show better water uptake and proton conductivity than the unmodified membrane. Moreover, the membranes are tested in a commercial single cell at 80 °C and 120 °C in humidified H₂/air under different relative humidity conditions. The composite membrane containing 10%(w/w) of PSS-g-SiO₂ particles, which have ester bonds between polymer chains and silica particles, showed the best performance of 690 mA cm⁻² at 0.6 V, 120 °C and 30 %RH, even higher than the commercial Nafion^® 112 membrane.