Relationships between organic loading and zone settling velocity in the activated sludge process

The performance of the activated sludge process is functionally dependent on the settling and compaction properties of the activated sludge. The settling properties of activated sludges vary markedly depending on the presence or absence of filamentous organisms and on the process operating conditions. In this study the process was operated to minimize the presence of filamentous organisms and to investigate the effects of operating process variables, mainly organic loading. It was found that over the range of organic loadings tested, the ZSV increased with organic loading due to the size of the sludge floc which was also directly proportional to the organic loading. The ZSV in aerobically digested sludge was found to decrease with sludge age.     

胞外聚合物的生成特性及其对污水生物处理的影响

微生物产生的胞外聚合物(EPS)是活性污泥生物絮体的主要组成部分,而且不同基质条件会对其产生不同的影响。在活性污泥中,EPS的存在对生物絮凝、沉降及脱水性能等具有重要的影响,在控制和改善污泥处理过程中起着举足轻重的作用;阐述了EPS对膜污染的贡献,及其对金属离子的络合作用。     

Physico-chemical characteristics of full scale sewage sludges with implications to dewatering

An investigation was carried out for a variety of different sewage sludges in order to establish correlations between sludge composition, structure and dewatering properties. Results indicated that the fraction of extracellular polymeric substances (EPS) in sludges was the most important parameter with respect to sludge structure. With high EPS contents, sludges had a lower shear sensitivity and lower degree of dispersion. This in turn lead to better filterability in terms of low resistance to filtration (SRF). The floc stabilising role of EPS components was not consistent with DLVO-theory, as the zeta-potential increased with increased EPS content due to increased EPS charge content. This indicates that polymer entanglement is a key factor to stable floc structure. This does not rule out the possible change in dispersion due to changed electrostatic repulsion for a given EPS content. While EPS had a good effect on floc stability and filterability, the cake dry matter content decreased with large EPS contents. This could be due to an osmotic pressure related to the polymer charge quantity, or it could be caused by water entrapment in the floc structures. A high degree of sludge dispersion increased the cake dry matter content in filtration. This mechanism is, however, impractical due to high SRF and not important to conditioned sludge. In practice, dewatering also includes sludge expression. Taking this into account, osmosis related to EPS charges is likely to be increasingly important (increasing the negative effect of EPS content on cake dry matter).     

Filtration properties of activated sludge in municipal MBR wastewater treatment plants are related to microbial community structure

In the conventional activated sludge process, a number of important parameters determining the efficiency of settling and dewatering are often linked to specific groups of bacteria in the sludge – namely floc size, residual turbidity, shear sensitivity and composition of extracellular polymeric substances (EPS). In membrane bioreactors (MBRs) the nature of solids separation at the membrane has much in common with sludge dewaterability but less is known about the effect of specific microbial groups on the sludge characteristics that affect this process.     

Extracellular polymeric substances (EPS) producing bacterial strains of municipal wastewater sludge: Isolation, molecular identification, EPS characterization and performance for sludge settling and dewatering

Wastewater treatment plants often face the problems of sludge settling mainly due to sludge bulking. Generally, synthetic organic polymer and/or inorganic coagulants (ferric chloride, alum and quick lime) are used for sludge settling. These chemicals are very expensive and further pollute the environment. Whereas, the bioflocculants are environment friendly and may be used to flocculate the sludge. Extracellular polymeric substances (EPS) produced by sludge microorganisms play a definite role in sludge flocculation. In this study, 25 EPS producing strains were isolated from municipal wastewater treatment plant. Microorganisms were selected based on EPS production properties on solid agar medium. Three types of EPS (slime, capsular and bacterial broth mixture of both slime and capsular) were harvested and their characteristics were studied. EPS concentration (dry weight), viscosity and their charge (using a Zetaphoremeter) were also measured. Bioflocculability of obtained EPS was evaluated by measuring the kaolin clay flocculation activity. Six bacterial strains (BS2, BS8, BS9, BS11, BS15 and BS25) were selected based on the kaolin clay flocculation. The slime EPS was better for bioflocculation than capsular EPS and bacterial broth. Therefore, extracted slime EPS (partially purified) from six bacterial strains was studied in terms of sludge settling [sludge volume index (SVI)] and dewatering [capillary suction time (CST)]. Biopolymers produced by individual strains substantially improved dewaterability. The extracted slime EPS from six different strains were partially characterized.     

Effects of temperature and dissolved oxygen on sludge properties and their role in bioflocculation and settling

Effects of temperature (mesophilic (35 °C) vs. thermophilic (55 °C)) and dissolved oxygen (DO) concentration (under thermophilic conditions) on sludge properties and their role in bioflocculation and settling were studied using well-controlled sequencing batch reactors fed with a synthetic wastewater comprised of glucose and inorganic nutrients. Under a similar DO level, thermophilic sludge had a poorer bioflocculating ability and settleability than that of mesophilic sludge. Under a thermophilic condition, an increase in DO level led to a poorer settleability and a slightly improved bioflocculating ability. A poorer settleability was related to a higher level of filaments. Analysis of bound extracellular polymeric substances (EPS) indicates that thermophilic sludge had a higher level of total bound EPS content than that of mesophilic sludge under a similar DO level, and an increase in DO resulted in an increase in total bound EPS content in thermophilic sludge. Surface analysis of sludge by X-ray photoelectron spectroscopy (XPS) suggests that significant differences in the surface concentrations of elements N, C, O were observed between thermophilic and mesophilic sludge, implying significant differences in bound EPS composition. The results of gel permeation chromatography indicate that the weight-averaged molecular weight (M_w) of bound EPS covered a range of 1159 Da to 13220 Da. The distribution of EPS “species” at floc surfaces was shown by transmission electron microscopy (TEM) to be uneven; different kinds of nanoscale materials were distributed in a patchy manner at the floc-water interface. The results suggest that it is the role of specific EPS molecules rather than the quantity of bound EPS that determine the difference in bioflocculation behavior between thermophilic and mesophilic sludge. The strategy of increasing the DO level could not solve the biomass separation problems associated with thermophilic sludge.     

A comparative study of fouling-related properties of sludge from conventional and membrane enhanced biological phosphorus removal processes

The physical and biochemical properties of activated sludge mixed liquor, including floc size distribution, zeta potential, relative hydrophobicity, and bound and unbound (soluble) extracellular polymeric substances (EPS), were examined in this study to evaluate their relationship to membrane fouling. Mixed liquors from a membrane enhanced biological phosphorus removal (MEBPR) process and a conventional enhanced biological phosphorus removal (CEBPR) process were compared. It was found that the floc size distribution and the amount of soluble EPS in the mixed liquor were the most important properties that significantly influenced the fouling propensity of sludge. Contrary to the literature, the content of EPS bound in activated sludge flocs was not found to be directly associated with membrane fouling, and sludge surface properties such as zeta potential and relative hydrophobicity were not closely related to the observed differences in the fouling tendencies of the two types of sludge.     

Correlation of EPS content in activated sludge at different sludge retention times with membrane fouling phenomena

In this study, activated sludge characteristics were studied with regard to membrane fouling in membrane bioreactors (MBRs) for two pilot plants and one full-scale plant treating municipal wastewater. For the full-scale MBR, concentrations of extracellular polymeric substances (EPS) bound to sludge flocs were shown to have seasonal variations from as low as 17mgg(-1) dry matter (DM) in summer up to 51mg(gDM)(-1) in winter, which correlated with an increased occurrence of filamentous bacteria in the colder season. Therefore, it was investigated at pilot-scale MBRs with different sludge retention times (SRTs) whether different EPS contents and corresponding sludge properties influence membrane fouling. Activated sludge from the pilot MBR with low SRT (23d) was found to have worse filterability, settleability and dewaterability. Photometric analysis of EPS extracts as well as LC-OCD measurements showed that it contained significantly higher concentrations of floc-bound EPS than sludge at higher SRT (40d) The formation of fouling layers on the membranes, characterised by SEM-EDX as well as photometric analysis of EPS extracts, was more distinct at lower SRT where concentrations of deposited EPS were 40-fold higher for proteins and 5-fold higher for carbohydrates compared with the membrane at higher SRT. Floc-bound EPS and metals were suggested to play a role in the fouling process at the full-scale MBR and this was confirmed by the pilot-scale study. However, despite the different sludge properties, the permeability of membranes was found to be similar.     

The role of extracellular polymeric substances in the toxicity response of activated sludge bacteria to chemical toxins

The objective of this study was to evaluate the respiration inhibition induced by octanol, cadmium, N-ethylmaleimide (NEM) and cyanide on activated sludge biomasses with different floc structures but similar physiological characteristics. Mechanical shearing was applied to fresh mixed liquor to produce biomasses with different floc structure properties. Specific oxygen uptake rate assays were conducted on the sheared and unsheared mixed liquors. The results showed that mechanical shearing resulted in release of biopolymers from the floc extracellular polymeric substances (EPS) matrix into the bulk liquid and a simultaneous reduction in floc size. Shearing did not impact biomass viability. The respiration inhibition by octanol and cadmium was more severe in sheared mixed liquor than in the unsheared biomass. Conversely, the respiration inhibition induced by NEM and cyanide was similar for the different mixed liquors tested. We conclude that the EPS matrix functions as a protective barrier for the bacteria inside activated sludge flocs to chemicals that it has the potential to interact with, such as hydrophobic (octanol) and positively charged (cadmium) compounds, but that the toxicity response for soluble, hydrophilic toxins (NEM and cyanide) is not influenced by the presence of the polymer matrix.     

A review of physical relationships between form and function in wastewater biotreatment and a new theory relating activated sludge and biofilm systems behaviour

In this review paper, a physical systems analysis based on thermodynamics has been applied to the observed behaviour of activated sludge as a physical system. The origin of the microecology of activated sludge and its relationship to biofilms and the metabolic consequences of the extracellular polysaccharide (EPS) formation are explained for the first time. Feast‐famine conditions are shown to be the leading candidate for the evolution of the ability of biofilm forming bacteria and activated sludge ‘floc‐formers’ to form EPS. The basis for competition for RBCOD between low F:M filamentous heterotrophic bacteria and ‘floc‐forming’ heterotrophic is presented and its relationship to activated sludge bulking described.     

Effects of starvation and nutrient depletion on the settling properties of activated sludge

Nutrient starvation of aerated activated-sludge in a batch reactor without recycle, caused a rapid utilization of the intracellular storage polymer poly-3-hydroxy butyrate (PHB) and a decline in sludge respiration rate. During this period sludge settleability, as determined by SSVI and ease of dewatering, as measured by specific resistance to filtration, declined markedly. There was no change in sludge exopolysaccharide concentration or composition during the starvation period and loss of settling ability was attributed to extensive cell lysis, producing changes in floc structure from firm, round, flocs to pin-point flocs. Appearance of filamentous bacteria during starvation suggests that these organisms have a growth rate advantage at low nutrient concentrations; the implications of this in the control of bulking sludges is discussed. Starvation of activated sludges appears to offer an ideal laboratory model to study environmental factors implicated in sludge flocculation.     

Comparison of sludge characteristics and performance of a submerged membrane bioreactor and an activated sludge process at high solids retention time

This work aims to compare biomass structure and performance of a submerged membrane bioreactor (SMBR) and an activated sludge process (ASP) treating the same domestic wastewater. The influence of the separation technique (membrane filtration or settling) and operation at high sludge-retention time (SRT) were investigated. Over the entire range of SRT (10-110 days), the SMBR achieved very good organic removal efficiencies, ranging from 90.8+/-0.2% to 94.2+/-1.6% based on total COD (TCOD), whereas those of ASP were between 87.4+/-1.8% and 90.3+/-0.8%. The contribution of the membrane in the increase in performance was due to total suspended solid retention and also partly due to retention of proteins and polysaccharides of the sludge supernatant. No significant difference in excess sludge production was observed between the two processes operated at the same SRT, but sludge production in SMBR decreased from 0.31 to 0.13 g(VSS)g(COD)(-1) as SRT increased from 9 to 110 days. The difference in sludge characteristics and performance was especially pronounced as SRT increased, resulting in deterioration of sludge settleability and effluent quality of the ASP (filamentous bacteria, increase of protein and polysaccharide release). Membrane filtration induced accumulation of soluble and colloidal proteins and polysaccharides which were progressively degraded in the supernatant as the SRT increased. At similar SRT, no significant difference was observed in the amount of extractable exocellular polymeric substances (bound EPS) from ASP and SMBR sludge. However as the SRT increased, the total specific amount of bound EPS in flocs decreased and the ratio proteins/polysaccharides also decreased. Concomitantly, laser diffraction analysis, microscopic observations, turbidity and DSVI measurement showed that the SRT increase induced significant modifications in sludge morphology in SMBR: decrease in floc size, densification of aggregates, and development of non-flocculating organisms.     

Characterization of activated sludge exocellular polymers using several cation-associated extraction methods

Evaluation of prior research and preliminary investigations in our laboratory led to the development of an extraction strategy that can be used to target different cations in activated sludge floc and extract their associated extracellular polymeric substances (EPS). The methods we used were the cation exchange resin (CER) procedure, base extraction, and sulfide addition to extract EPS linked with divalent cations, Al, and Fe, respectively. A comparison of sludge cations before and after CER extraction revealed that most of Ca(2+) and Mg(2+) were removed while Fe and Al remained intact, suggesting that this method is highly selective for Ca(2+) and Mg(2+)-bound EPS. The correlation between sludge Fe and sulfide-extracted EPS was indicative of selectivity of this method for Fe-bound EPS. The base extraction was less specific than the other methods but it was the method releasing the largest amount of Al into the extract, indicating that the method extracted Al-bound EPS. Concomitantly, the composition of extracted EPS and the amino acid composition differed for the three methods, indicating that EPS associated with different metals were not the same. The change in EPS following anaerobic and aerobic digestion was also characterized by the three extraction methods. CER-extracted EPS were reduced after aerobic digestion while they changed little by anaerobic digestion. On the other hand, anaerobic digestion was associated with the decrease in sulfide-extracted EPS. These results suggest that different types of cation-EPS binding mechanisms exist in activated sludge and that each cation-associated EPS fraction imparts unique digestion characteristics to activated sludge.     

Characterization of activated sludge flocs by confocal laser scanning microscopy and image analysis

In this study we present a new approach to determine volumes, heterogeneity factors, and compositions of the bacterial population of activated sludge flocs by 3D confocal imaging. After staining the fresh flocs with fluorescein-isothiocyanate, 75 stacks of images (containing approx. 3000 flocs) were acquired with a confocal laser scanning microscope. The self-developed macro 3D volume and surface determination for the KS 400 software package combined the images of one stack to a 3D image and calculated the real floc volume and surface. We determined heterogeneity factors like the ratio of real floc surface to the surface of a sphere with the respective volume and the fractal dimension (D(f)). According to their significant influence on floc integrity and quality, we also investigated the chemical composition of flocs and quantified their bacterial population structure by using group-specific rRNA-targeted probes for fluorescence in situ hybridization. By a settling experiment we enriched flocs with poor settling properties and determined the above-mentioned parameters. This approach revealed shifts in floc volume, heterogeneity, and bacterial and chemical composition according to the settling quality of the flocs.     

污泥龄对活性污泥絮体中磷形态与分布的影响

以污泥龄分别为4和20 d的两组SBR反应器为研究对象,利用SMT法测定活性污泥、细菌细胞和EPS中磷的形态与分布,探讨了污泥龄对活性污泥中磷形态和分布的影响。研究结果表明,高SRT污泥的TP含量约为低SRT污泥的1.56倍,这主要是由于前者较后者有更高的OP和AP含量。高SRT污泥中细菌细胞和EPS的TP含量均高于低SRT污泥中的,且高SRT污泥中EPS的OP含量远大于低SRT污泥中的。高SRT污泥的细菌细胞和EPS分别较低SRT污泥的细菌细胞和EPS有更大的厌氧释磷量和好氧吸磷量,前者厌氧释磷和好氧吸磷主要源自其OP含量的变化,后者则主要源自其IP含量的变化;在厌氧/好氧反应过程中,污泥中EPS的IP含量改变主要源自其NAIP含量的变化。     

The influence of key chemical constituents in activated sludge on surface and flocculating properties

This paper examines the influence of the chemical constituents of activated sludge and extracted extracellular polymeric substances (EPS) on the surface properties, hydrophobicity, surface charge (SC) and flocculating ability (FA) of activated sludge flocs. Activated sludge samples from 7 different full-scale wastewater treatment plants were examined. Protein and humic substances were found to be the dominant polymeric compounds in the activated sludges and the extracted EPS, and they significantly affected the FA and surface properties, hydrophobicity and SC, of the sludge flocs. The polymeric compounds proteins, humic substances and carbohydrates in the sludge flocs and the extracted EPS contributed to the negative SC, but correlated negatively to the hydrophobicity of sludge flocs. The quantity of protein and carbohydrate within the sludge and the extracted EPS was correlated positively to the FA of the sludge flocs, while increased amounts of humic substances resulted in lower FA. In contrast, increased amounts of total extracted EPS had a negative correlation to FA. The results reveal that the quality and quantity of the polymeric compounds within the sludge flocs is more informative, with respect to understanding the mechanisms involved in flocculation, than if only the extracted EPS are considered. This is an important finding as it indicates that extracting EPS may be insufficient to characterise the EPS. This is due to the low extraction efficiency and difficulties involved in the separation of EPS from other organic compounds. Correlations were observed between the surface properties and FA of the sludge flocs. This confirms that the surface properties of the sludge flocs play an important role in the bioflocculation process but that also other interactions like polymer entanglement are important.     

Membrane bioreactor operation at short solids retention times: performance and biomass characteristics

This study investigated the performance and biomass characteristics of a membrane bioreactor (MBR) and a completely mixed activated sludge (CMAS) system operated at short solids retention times (SRT) ranging from 0.25 to 5 d and hydraulic retention times of 3 and 6 h. The lab-scale reactors were fed with synthetic wastewater to ensure consistency in feed composition. Results show the MBR was capable of achieving excellent quality effluent regardless of the extremely short SRT. The MBR removal efficiencies ranged from approximately 97.3-98.4% (TCOD) in the MBR, compared to 77.5-93.8% (TCOD) and 94.1-97.0% (SCOD) in the CMAS. Nitrification completely ceased when SRT was < 2.5 d. The MBR biomass was composed of small, weak and uniform-sized flocs with large mass of short filamentous organisms and mainly dispersed microorganisms at SRT of 5 and 0.25 d, respectively. In contrast, the CMAS sludge was composed of large flocs with filamentous organisms as a backbone at SRT > 2.5 d. The CMAS flocs were smaller and weaker at shorter SRT. The MBR sludge contained a much higher fraction of non-flocculating microorganisms. This fraction increased significantly with decreasing SRT. It was found that the concentrations of protein and carbohydrates in the exocellular polymeric substances for both the MBR and the CMAS decreased with increasing F/M ratio or decreasing SRT. The combination of increasing amounts of non-flocculating microorganisms and a reduction of EPS at shorter SRT in both reactors contributed to deteriorating sludge settling properties. A significant presence of dispersed biomass and small flocs in MBR contributed to better reactor performance probably due to less mass transfer resistance.     

Characterization of the loosely attached fraction of activated sludge bacteria

Bacterial biomass was characterised in supernatants from activated sludge from a nutrient removal plant after settling before and after applying gentle shear (G approximately 600 s(-1)). Free-swimming and floc-associated bacteria were quantified by microscopy and their identity was determined by fluorescence in-situ hybridization (FISH). Total cell numbers in the supernatant after settling ranged within 2-9 x 10(7)cells/mL. Most cells (60-70%) were associated with microcolonies or small flocs, which made up 5-10% of the total number of particles. The remaining 30-40% of the cells corresponded to free-swimming, single cells. The small flocs in the supernatants (diameter=2.5-35 microm) accounted only for approximately 1% of the total number of particles; however, they greatly contributed to the total volume of biomass in suspension (57% and 75%). The shear applied (G approximately 600 s(-1)) induced some floc detachment and higher cell numbers in the supernatants (10-70 x 10(7)cells/mL). The identity of bacteria in suspension was as diverse as that in the settled sludge; however, bacteria belonging to Planctomycetes, Firmicutes and Deltaproteobacteria were in higher abundance in the sludge supernatants and were enriched in the supernatants due to gentle shear. Potentially active bacteria were quantified based on the ratio of the number of cells fluorescing with the EUBmix gene probe targeting most bacteria to the total number of cells stained with DAPI. Lower ratios of EUBmix to total cells were measured in the supernatants (50%) than in the settled sludge (80%), suggesting that cells in the dispersed fraction of the sludge were potentially less active than those in the average settleable floc. In conclusion, the attachment properties of bacteria in activated sludge were different among groups, rendering floc fractions more susceptible to detachment and suspension depending on their abundance and activity level.     

Influence of loosely bound extracellular polymeric substances (EPS) on the flocculation, sedimentation and dewaterability of activated sludge

Laboratory experiments on the activated sludge (AS) process were carried out to investigate the influence of microbial extracellular polymeric substances (EPS), including loosely bound EPS (LB-EPS) and tightly bound EPS (TB-EPS), on biomass flocculation, sludge settlement and dewaterability. The heat EPS extraction method was modified to include a mild step and a harsh step for extracting the LB-EPS and TB-EPS, respectively, from the sludge suspension. Six lab-scale AS reactors were used to grow AS with different carbon sources of glucose and sodium acetate, and different sludge retention times (SRTs) of 5, 10 and 20 days. The variation in the bioreactor condition produced sludge with different abundances of EPS and different flocculation and separation characteristics. The sludge that was fed on glucose had more EPS than the sludge that was fed on acetate. For any of the feeding substrates, the sludge had a nearly consistent TB-EPS value regardless of the SRT, and an LB-EPS content that decreased with the SRT. The acetate-fed sludge performed better than the glucose-fed sludge in terms of bioflocculation, sludge sedimentation and compression, and sludge dewaterability. The sludge flocculation and separation improved considerably as the SRT lengthened. The results demonstrate that the LB-EPS had a negative effect on bioflocculation and sludge-water separation. The parameters for the performance of sludge-water separation were much more closely correlated with the amount of LB-EPS than with the amount of TB-EPS. It is argued that although EPS is essential to sludge floc formation, excessive EPS in the form of LB-EPS could weaken cell attachment and the floc structure, resulting in poor bioflocculation, greater cell erosion and retarded sludge-water separation.     

Iron salts dosage for sulfide control in sewers induces chemical phosphorus removal during wastewater treatment

Chemical phosphorus (P) removal during aerobic wastewater treatment induced by iron salt addition in sewer systems for sulfide control is investigated. Aerobic batch tests with activated sludge fed with wastewater containing iron sulfide precipitates showed that iron sulfide was rapidly reoxidised in aerobic conditions, resulting in phosphate precipitation. The amount of P removed was proportional to the amount of iron salts added, and for the sludge used, ratios of 0.44 and 0.37 mgP/mgFe were obtained for ferric and ferrous dosages, respectively. The hydraulic retention time (HRT) of iron sulfide in sewers was found to have a crucial impact on the settling of iron sulfide precipitates during primary settling, with a shorter HRT resulting in a higher concentration of iron sulfide in the primary effluent and thus enabling higher P removal. A mathematical model was developed to describe iron sulfide oxidation in aerated activated sludge and the subsequent iron phosphate precipitation. The model was used to optimise FeCl₃ dosing in a real wastewater collection and treatment system. Simulation studies revealed that, by moving FeCl₃ dosing from the WWTP, which is the current practice, to a sewer location upstream of the plant, both sulfide control and phosphate removal could be achieved with the current ferric salt consumption. This work highlights the importance of integrated management of sewer networks and wastewater treatment plants.