Production of mixed methyl/ethyl esters from waste fish oil through transesterification with mixed methanol/ethanol system

Biodiesel (mixed fatty acid methyl/ethyl esters) was prepared from waste fish oil through base-catalyzed transesterification with mixed methanol/ethanol system. Effect of methanol/ethanol (% v/v), type and concentration of the catalyst, mixed alcohols to oil molar ratio, the reaction temperature, and the reaction time on the biodiesel yield was optimized. Maximum biodiesel yield (97.30?wt%) was produced by implementing 1:1 methanol/ethanol (v/v), 1.0?wt% KOH, 6:1 mixed alcohols to oil molar ratio, 40°C reaction temperature, and 30?min of reaction time. Conversion of the waste fish oil to mixed methyl/ethyl esters was confirmed by ¹H NMR spectroscopy. Fuel properties of the resulting biodiesel in addition to its blends with petrodiesel were in good agreement with specifications of ASTM D6751 and ASTM D7467, respectively. Therefore, it was concluded that using mixed alcohol system for biodiesel production could reduce the production cost through reducing conditions required for maximum conversion.     

Fatty Acid Methyl Ester Synthesis over Fe3+-Vanadyl Phosphate Catalysts

A heterogeneous acid catalyst, Fe³⁺-vanadyl phosphate, prepared by the isomorphous substitution of some VO³⁺ groups in vanadyl phosphate with trivalent metal Fe³⁺, was found to be active for the transesterification of soybean oil with methanol. When the transesterification reaction was carried out with a molar ratio of methanol to oil of 30:1, a reaction temperature of 473 K, a reaction time of 3 h and a catalyst amount of 5 wt%, the maximum conversion of soybean oil was 61.3%. Moreover, the catalytic activity of this catalyst was not significantly affected by the presence of free fatty acids and water in the reactants, and it also exhibits catalytic activity towards the esterification of free fatty acids with methanol. Further, it was shown that the spent catalyst could be easily reactivated by calcination at 773 K in air. There was very little change in the catalytic activity of the regenerated catalyst, even after five cycles.     

Solid oxide derived from waste shells of Turbonilla striatula as a renewable catalyst for biodiesel production

Biodiesel production via transesterification of mustard oil with methanol using solid oxide catalyst derived from waste shell of Turbonilla striatula was investigated. The shells were calcined at different temperatures for 4 h and catalyst characterizations were carried out by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), Fourier transform infrared spectrometer (FT-IR), thermogravimetric analysis (TGA)/differential scanning calorimetry (DSC) and Brunauer-Emmett-Teller (BET) surface area measurements . Formation of solid oxide i.e. CaO was confirmed at calcination temperature of 800 °C. The effect of the molar ratio of methanol to oil, the reaction temperature, catalyst calcination temperature and catalyst amount used for transesterification were studied to optimize the reaction conditions. Biodiesel yield of 93.3% was achieved when transesterification was carried out at 65 ± 5 °C by employing 3.0 wt.% catalyst and 9:1 methanol to oil molar ratio. BET surface area indicated that the shells calcined in the temperature range of 700 °C-900 °C exhibited enhanced surface area and higher pore volume than the shells calcined at 600 °C. Reusability of the catalysts prepared in different temperatures was also investigated.     

Application of N-methylimidizolium functionalized anion exchange resin containing NaOH for production of biodiesel

Biodiesel produced by vegetable oil transesterification is a potential alternative fuel to diesel regarding the limited resources of fossil fuel and its environmental concerns. In this paper, N-methylimidazole functionalized anion exchange resin (R⁺-OH⁻) containing NaOH was synthesized through two-step method and applied for transesterification of soybean oil. R⁺-OH⁻ was found to show some polarity due to the functional groups of N-methylimidazole and hydroxyl, and NaOH could be absorbed in R⁺-OH⁻ to form R⁺OH⁻ (Na). Both soybean oil and methanol will be compatible to the partly-polar R⁺OH⁻ (Na), and the reaction will be enhanced by the co-catalysis of R⁺-OH⁻ with NaOH. The properties of R⁺-OH⁻ (Na) were studied, such as ion exchange capacity, stability and microstructure. The influences of the molar ratio of methanol to soybean oil, stirring speed and the amount of R⁺-OH⁻ (Na) were investigated. The conversion of soybean oil was up to 97.25% at the optimal condition: molar ratio of methanol to soybean oil 12:1, the amount of catalyst 2.5%, reaction temperature 50 °C, stirring speed 570 rpm and reaction time 10 h. The co-catalysis of R⁺-OH⁻ with NaOH improved the yield of biodiesel greatly, and R⁺-OH⁻ (Na) could be reused after regeneration.     

微量酸催化麻疯树籽油制备生物柴油(英文)

Biodiesel produced from crude Jatropha curcas L.oil with trace sulfuric acid catalyst(0.02%-0.08% oil) was investigated at 135-184 ℃.Both esterification and transesterification can be well carried out simultane-ously.Factors affecting the process were investigated,which included the reaction temperature,reaction time,the molar ratio of alcohol to oil,catalyst amount,water content,free fatty acid(FFA) and fatty acid methyl ester(FAME) content.Under the conditions at 165 ℃,0.06%(by mass) H2SO4 of the oil mass,1.6 MPa and 20:1 methanol/oil ratio,the yield of glycerol reached 84.8% in 2 hours.FFA and FAME showed positive effect on the transesterification in certain extent.The water mass content below 1.0% did not show a noticeable effect on trans-esterification.Reaction kinetics in the range of 155 ℃ to 175 ℃ was also measured.     

大豆油与甲醇酯交换反应体系的相平衡研究

生物柴油是一类清洁的可再生液体燃料,精炼植物油与甲醇酯交换是制备生物柴油的重要反应。针对目前难以准确获得酯交换反应体系的多组分相平衡组成等方面存在的问题,研究了间歇反应和连续逆流分离甘油等不同反应方式下大豆油与甲醇酯交换反应体系的多组分相平衡行为,并以三油酸甘油酯与甲醇酯交换为模型反应,采用UNIFAC和Modified UNIFAC模型进行了模拟计算。结果表明,在常压、60^oC反应条件下,在总组成偏离甲醇-甲酯二元组成的区域,UNIFAC和Modified UNIFAC模型准确计算了生物柴油酯交换反应体系的三元和四元相平衡组成。在甘油含量大于2.2%(质量)或转化率小于90%(质量)的酯交换反应中,计算值与实验值的平均偏差约为2%。酯交换反应相平衡的实验值和模型计算值表明,采用连续逆流方式分离甘油可以提高酯相中的甲醇含量,有利于传质和酯交换反应。这些结果为生物柴油工艺过程模拟、设备优化以及新技术开发提供了理论参考。     

Methanol recycling in the production of biodiesel in a membrane reactor

Membrane reactor technology was used to overcome challenges in biodiesel production. The membrane reactor produces a permeate stream which readily phase separates at room temperature into a fatty acid methyl ester (FAME)-rich non-polar phase and a methanol- and glycerol-rich polar phase. To decrease the overall methanol:oil molar ratio in the reaction system, the polar phase was recycled. Three recycle ratios were tested: 100%, 75% and 50%, at the same residence time and operating conditions. The permeate consistently separated to yield a FAME-rich non-polar phase containing a minimum of 85 wt.% FAME (the remainder being methanol) as well as a methanol/glycerol polar phase. At the highest recycle ratio, the FAME concentration ranged from 85.7 to 92.4 wt.% in the FAME-rich non-polar phase. In addition, the overall molar ratio of methanol:oil in the reaction system was significantly decreased to 10:1 while maintaining a FAME production rate of 0.04 kg/min. As a result, a high purity FAME product was produced.     

Synthesis of biodiesel from edible and non-edible oils in supercritical alcohols and enzymatic synthesis in supercritical carbon dioxide

Biodiesel is an attractive alternative fuel because it is environmentally friendly and can be synthesized from edible and non-edible oils. The synthesis of biodiesel from edible oils like palm oil and groundnut oil and from crude non-edible oils like Pongamia pinnata and Jatropha curcas was investigated in supercritical methanol and ethanol without using any catalyst from 200 to 400 °C at 200 bar. The variables affecting the conversion during transesterification, such as molar ratio of alcohol to oil, temperature and time were investigated in supercritical methanol and ethanol. Biodiesel was also synthesized enzymatically with Novozym-435 lipase in presence of supercritical carbon dioxide. The effect of reaction variables such as temperature, molar ratio, enzyme loading and kinetics of the reaction was investigated for enzymatic synthesis in supercritical carbon dioxide. Very high conversions (>80%) were obtained within 10 min and nearly complete conversions were obtained at within 40 min for the synthesis of biodiesel in supercritical alcohols. However, conversions of only 60–70% were obtained in the enzymatic synthesis even after 8 h.     

Conversion of biomass to fuel: Transesterification of vegetable oil to biodiesel using KF loaded nano-γ-Al2O3 as catalyst

KF-impregnated nanoparticles of γ-Al₂O₃ were calcinated and used as heterogeneous catalysts for the transesterification of vegetable oil with methanol for the synthesis of biodiesel (fatty acid methyl esters, FAME). The ratio of KF to nano-γ-Al₂O₃, calcination temperature, molar ratio of methanol/oil, transesterification reaction temperature and time, and the concentration of the catalyst were used as the parameters of the study. A methyl ester yield of 97.7 ± 2.14% was obtained under the catalyst preparation and transesterification conditions of KF loading of 15 wt%, calcination temperature of 773 K, 8 h of reaction time at 338 K, and using 3 wt% catalysts and molar ratio of methanol/oil of 15:1. This relatively high conversion of vegetable oil to biodiesel is considered to be associated with the achieved relatively high basicity of the catalyst surface (1.68 mmol/g) and the high surface to volume ratio of the nanoparticles of γ-Al₂O₃.     

Transesterification of soybean oil and analysis of bioproduct

Biodiesel produced by the transesterification reaction of soybean oil using potassium hydroxide (KOH) catalytic is a promising alternative fuel to diesel regarding the limited resources of fossil fuel and the environmental concerns. In order to decrease the operational temperature and increase the conversion efficiency of methanol, a novel idea was presented in which a co-solvent dichloromethane was added to the reactants. The results showed that the yield of methyl ester was improved when dichloromethane was coexistence. The effects of the co-solvent, molar ratio of methanol/oil, reaction temperature, and catalyst on the biodiesel conversion were investigated. With the optimal reaction temperature of 45 °C, methanol to oil ratio of 4.5:1, co-solvent dichloromethane of 4.0%, a 96% yield of methyl esters was observed in 2.0 h at the condition with 1.0 wt.% potassium hydroxide. The characterization and analysis of biodiesel were obtained by FT-IR, gas chromatograph and inductively coupled plasma atomic emission (ICP–OES) spectroscopy methods. The cetane number, flash point, cold filter plugging point, acid number, water content, ash content and total glycerol content were investigated.     

Tri-potassium phosphate as a solid catalyst for biodiesel production from waste cooking oil

Transesterification of waste cooking oil with methanol, using tri-potassium phosphate as a solid catalyst, was investigated. Tri-potassium phosphate shows high catalytic properties for the transesterification reaction, compared to CaO and tri-sodium phosphate. Transesterification of waste cooking oil required approximately two times more solid catalyst than transesterification of sunflower oil. The fatty acid methyl ester (FAME) yield reached 97.3% when the transesterification was performed with a catalyst concentration of 4 wt.% at 60 °C for 120 min. After regeneration of the used catalyst with aqueous KOH solution, the FAME yield recovered to 88%. Addition of a co-solvent changed the reaction state from three-phase to two-phase, but reduced the FAME yield, contrary to the results with homogeneous catalysts. The catalyst particles were easily agglomerated by the glycerol drops derived from the homogeneous liquid in the presence of co-solvents, reducing the catalytic activity.     

酸性离子液体［(CH2)4SO3HMIM］［HSO4］催化潲水油制备生物柴油的研究

制备了酸性离子液体[(CH₂)₄SO₃HMIM］［HSO₄］并用于催化潲水油制备生物柴油,研究了反应时间、反应温度、醇油物质的量比和剂油物质的量比等对酯交换反应转化率的影响,确定了较适宜的反应条件。结果表明,在反应时间4 h、反应温度140 ℃、醇油物质的量比12和剂油物质的量比0.08条件下,酯交换反应转化率为92.13%。制备的生物柴油达到了中国柴油机燃料调合用生物柴油(BD100)标准GB/T20828-2007。     

Biodiesel synthesis combining pre-esterification with alkali catalyzed process from rapeseed oil deodorizer distillate

A two-step technique combining pre-esterification catalyzed by cation exchange resin with transesterification catalyzed by base alkali was developed to produce biodiesel from rapeseed oil deodorizer distillate (RDOD). The free fatty acids (FFAs) in the feedstock were converted to methyl esters in the pre-esterification step using a column reactor packed with cation exchange resin. The acid value of oil was reduced from the initial 97.60 mg-KOH g^? 1 oil to 1.12 mg-KOH g^? 1 oil under the conditions of cation exchange resin D002 catalyst packed dosage 18 wt.% (based on oil weight), oil to methanol molar ratio 1:9, reaction temperature 60 °C, and reaction time 4 h. The biodiesel yield by transesterification was 97.4% in 1.5 h using 0.8 wt.% KOH as catalyst and a molar ratio of oil to methanol 1:4 at 60 °C. The properties of RDOD biodiesel production in a packed column reactor followed by KOH catalyzed transesterification were measured up the standards of EN14214 and ASTM6751-03.     

RETRACTED ARTICLE: Optimization of Biodiesel Production Using a Magnetically Stabilized Fluidized Bed Reactor

A biodiesel production process using magnetically stabilized fluidized bed reactor (MSFBR) has been developed based on the refined cottonseed oil. The reactant flow rate and magnetic field intensity effects on the nanometer magnetic catalyst behavior in the column were investigated. Orthogonal experiments (L₄(2)³) were applied to optimize the best transesterification reaction conditions. Reaction temperature, methanol to oil molar ratio, and reactant flow rate were the main factors to influence transesterification conversion efficiency. These three factors chosen for the present investigation were based on the results of single-factor tests. The optimum transesterification reaction conditions of cottonseed oil were determined in MSFBR as follows: methanol to oil molar ratio 8:1, 40 cm³ min⁻¹ reactant flow rate, 225 Oe magnetic field intensity and reaction temperature of 65 °C, the conversion efficiency reached 97% in 100 min. The cold filter plugging point and kinematic viscosity of cottonseed oil biodiesel were higher than that described by Chinese specifications of biodiesel because of the special fatty acid profiles of cottonseed oil. The activity stability of the nanometer magnetic solid catalyst in MSFBR was much better than that in the autoclave stirred reactor (ASR).     

A hybrid feedstock for a very efficient preparation of biodiesel

Biodiesel has been synthesized from karanja, mahua and hybrid {karanja and mahua (50:50 v/v)} feedstocks. A high yield in the range of 95-97% was obtained with all the three feedstocks. Conversion of vegetable oil to fatty acid methyl esters was found to be 98.6%, 95.71% and 94% for karanja, mahua and hybrid feedstocks respectively. The optimized reaction parameters were found to be 6:1 (methanol to oil) molar ratio, H₂SO₄ (1.5% v/v), at 55 ± 0.5 °C for 1 h during acid esterification for the three feedstocks. During alkaline transesterification, a molar ratio of 8:1 (methanol to oil), 0.8 wt.% KOH (wt/wt) at 55 ± 0.5 °C for 1 h was found to be optimum to achieve high yield for karanja oil. For mahua oil and the hybrid feedstock, 6:1 (methanol to oil) molar ratio, 0.75 (w/w) KOH at 55 ± 0.5 °C for 1 h was optimum for alkaline transesterification to obtain a high yield. High yield and conversion from hybrid feedstock during transesterification reaction was an indication that the reaction was not selective for any particular oil. ¹H NMR has been used for the determination of conversion of the feedstock to biodiesel.     

Soybean oil transesterification over zinc oxide modified with alkali earth metals

Fatty acid methyl esters, derived from vegetable oils or animal fats and better known as biodiesel, have received considerable attention because of their environmental benefits and the limited resources of fossil fuels. Most biodiesel is usually produced by the transesterification of vegetable oils with methanol in the presence of a catalyst. This study reports on the preliminary results of using alkaline earth metal-doped zinc oxide as a heterogeneous catalyst for transesterification of soybean oil. The highest catalytic activity was obtained with ZnO loaded with 2.5 mmol Sr(NO₃)₂/g, followed by calcination at 873 K for 5 h. When the transesterification reaction was carried out at reflux of methanol (338 K), with a 12:1 molar ratio of methanol to soybean oil and a catalyst amount of 5 wt.%, the conversion of soybean oil was 94.7%. Besides, tetrahydrofuran (THF), when used as a co-solvent, could increase the conversion up to 96.8%. However, the recovered catalyst exhibited the lower catalytic activity with a conversion of soybean oil of 15.4%. Furthermore, DTA-TG, IR and the Hammett indicator method were employed for the catalyst characterizations.     

Reactive distillation for biodiesel production from soybean oil

Biodiesel, which is regarded as a promising alternative to a conventional petroleum-based diesel fuel, can be produced from transesterification of vegetable oils and alcohol in conventional batch and continuous reactors. Since the transesterification is an equilibrium-limited reaction, a large excess of reactants is usually used to increase the production of biodiesel, thereby requiring more expensive separation of unreacted raw materials. This study proposed the use of a reactive distillation for transesterification of soybean oil and methanol catalyzed by sodium hydroxide to produce biodiesel. The simulation results showed that a suitable configuration of the reactive distillation column consists of three reactive stages. The optimal conditions for the reactive distillation operation are at the molar feed ratio of methanol and oil at 4.5: 1, reflux ratio of 3, and reboiler duty of 1.6×10⁷ kJ h⁻¹. Methanol and soybean oil should be fed into the column at the first stage. The effect of important operating and design parameters on the performance of reactive distillation was also presented.     

Enzymatic production of biodiesel from Pistacia chinensis bge seed oil using immobilized lipase

Biodiesel fuel from renewable non-edible woody plant oils has recently attracted more attention due to its environmental benefits and the reduced costs of raw materials. This study investigated the enzymatic transesterification of Pistacia chinensis bge seed oil (PCO) with methanol. The recombinant Rhizopus oryzae lipases (ROL) immobilized on macroporous resin and anion exchange resin, named as MI-ROL and AI-ROL, respectively, were used as biocatalysts. The transesterification reaction catalyzed by the immobilized lipase was investigated in a solvent-free system. The highest biodiesel yields of 92% and 94% were achieved under the optimum conditions (enzyme dosage 25 IU_AI-ROL/g PCO or 7 IU_MI-ROL/g PCO, methanol to oil molar ratio 5:1, water content 20% by weight of oil, temperature 37 °C, and reaction time 60 h). There was no obvious loss in the yield of biodiesel after being consecutively used for five cycles in the transesterification reactions using AI-ROL, while the yield of biodiesel remained above 60% after the MI-ROL was repeatedly used for four cycles.     

Catalytic Synthesis of Fatty Acid Methyl Esters from Extremely Low Quality Greases

Biodiesel (BD) is a renewable fuel for compression ignition engines that is composed of the simple alkyl esters, usually methyl-, of fatty acids (FAME). It is typically produced via base-catalyzed transesterification between refined vegetable oil or animal fat (e.g., soybean oil, tallow) and an alcohol (e.g., methanol). This process can, however, be marginally cost-effective due to the high feedstock and processing costs. It is thus desirable to develop new catalytic routes that can efficiently convert less expensive feedstocks to BD. We report here on the application of a series of diarylammonium based homogeneous and heterogeneous catalysts for converting a particularly low value, low quality lipid, trap grease, to FAME. In the course of a 1-h reaction at 125 °C these catalysts simultaneously esterified the free fatty acids (>90 wt% of the substrate) and transesterified the acylglycerols (<10 wt%) of the feedstock to FAME with greater than 95% overall conversion.     

Modeling and simulation of biodiesel production using a membrane reactor integrated with a prereactor

To enable the transesterification performed as quickly as possible, whereas the purification of product simultaneously carried out as completely as possible, the biodiesel production using a membrane reactor integrated with a prereactor is developed in this work. The set of mathematical model equations for the whole system includes the kinetics of the transesterification, the phase equilibrium, the mass balance of the prereactor, and the equations for the tubular ceramic membrane derived from mass balances of both the feed side and the permeate side coupled with the mass transfer across the membrane. The integrated reactor performances are then investigated in terms of the permeated biodiesel flux and selectivity over a range of methanol to oil ratio in the feed, the initial reaction time in the prereactor, the volume ratio of the prereactor to the tube membrane, and the length of the tube membrane module. The results show that the prereactor can be used for the purpose of carrying out a substantial part of the transesterification reaction in the early stage. The subsequent membrane reactor, when the operating conditions are controlled at methanol to oil molar ratio in the feed of 24:1, the catalyst concentration to the oil of 0.05 wt% at 65 ^oC, can serve to separate the unreacted emulsified oil from the product stream. The production of biodiesel with high purity using this proposed system is further validated experimentally and found in agreement considerably well with the simulated ones by adjusting the operating conditions, including the initial reaction time in the prereactor and the tube membrane length.