Effect of surface-modified Al2O3 on the thermomechanical properties of polybutylene succinate/Al2O3 composites

This study investigates the effect of the incorporation of alumina particles on the thermomechanical properties of polybutylene succinate (PBS)/Al₂O₃ composites. The alumina surface was modified with the carboxylic groups of maleic acid through simple acid-base and in situ polymerization reactions. Scanning electron microscope (SEM) results revealed the introduction of maleic acid treated alumina significantly affect the morphology of the PBS/Al₂O₃ composites as compared to the neat PBS. The thermal conductivity of the composite (0.411?W?m^?1 K^?1) was more than twice that of neat PBS. The composite containing polymerization-modified alumina showed a 50% increase in storage modulus compared with that of neat PBS. In addition, universal testing machine (UTM) and differential scanning calorimetry (DSC) measurements indicated an increase in the tensile strength and degree of crystallinity after the incorporation of modified alumina in the PBS/Al₂O₃ composite.     

Effect of mixed size particles reinforcing on the thermal and dynamic mechanical properties of Al2O3/PPS composites

Thermal and dynamic mechanical properties of polyphenylene sulfide (PPS) composites that were reinforced with different sized alumina (Al₂O₃) particles were studied. These composites were manufactured with two different sizes of Al₂O₃ particles 1 and 63 µm, using microcompounding and injection molding. Monosized Al₂O₃ particles reinforced up to 25 wt% loading content and mixed size Al₂O₃ particles reinforced at 15 wt% loading content as following particle weight proportions: 75% × 63 μm + 25% × 1 μm, 50% × 63 μm + 50% × 1 μm, 25% × 63 μm + 75% × 1 μm. Particle distribution investigations were performed by microcomputerized tomography (micro‐CT). Thermal properties were analyzed by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) methods and also dynamic mechanical properties were investigated by dynamic mechanical thermal analysis (DMTA) method. The results showed that mixed size Al₂O₃ particle reinforced composites showed a great enhancement in dynamic mechanical properties without significant change in thermal properties. It was concluded that mixed size particles showed a great synergy to give better results compared with monosized particle reinforced composites. POLYM. COMPOS., 37:3219–3227, 2016. © 2015 Society of Plastics Engineers     

Aluminum oxide particles/silicon carbide whiskers’ synergistic effect on thermal conductivity of high-density polyethylene composites

Aluminum oxide (Al₂O₃) particles and silicon carbide (SiC) whiskers improved the thermal conductivity of high-density polyethylene (HDPE). To improve the dispersion of inorganic fillers in the matrix, 5 wt% of maleic anhydride-modified polyethylene was added into HDPE as a compatibilizer, and the hybrid matrix was denoted as mHDPE. The thermal conductivity, heat resistance, and tensile properties of resulting HDPE composites were characterized. The results showed that the thermal conductivity reached its maximum value of 0.8876 W/(m K) at 1/4 weight ratio of Al₂O₃/SiC, which was 110.3, 54.8, and 8.8% higher than that of pure HDPE, mHDPE/Al₂O₃, and mHDPE/SiC composites, in the order given, indicating that hybrid fillers have synergistic effect on the thermal conductivity of HDPE composites. Moreover, they also have a synergistic effect on the heat resistance and Young’s modulus. As the SiC content increases, the heat resistance of the composites increases at first and then falls, and the maximum VST is reached at an Al₂O₃/SiC weight ratio of 3/2, which is 5.4 °C higher than that of HDPE. The maximum Young’s modulus of the composites (1160 MPa) is obtained at an Al₂O₃/SiC weight ratio of 1/4, and the yield strength increases gradually as the SiC whiskers’ content increases.     

Thermomorphological analysis of Al2O3/HDPE nanocomposites: One approach in function of the processing and vinyltrimethoxysilane (VTMS) content

The present study assesses the influence of processing and adding alumina (Al₂O₃) nanoparticles functionalized with vinyltrimethoxysilane (VTMS) on high‐density polyethylene (HDPE) matrix. The model proposed by Henk, Kortsen, and Kvarts is used to calculate the ideal alumina nanoparticle concentration, in order to provide a larger interface area with lower agglomeration. Two different processing techniques are used to add the alumina nanoparticles functionalized with VTMS to the HDPE: direct blending and masterbatches applying the same processing extrusion parameters'. The alumina's nanoparticle functionalization with VTMS is confirmed by Fourier transform infrared spectroscopy analysis. The MFI is measured and nanoparticles dispersion is evaluated by scanning electron microscopy and by energy dispersive spectroscopy. Thermal behavior is measured by thermogravimetric analysis and differential scanning calorimetry. The addition of Al₂O₃ nanoparticles increases the thermal stability of the nanocomposites. Functionalization with VTMS provides improve adhesion to the polymer matrix, while the masterbatch processing technique promotes better alumina nanoparticle dispersion in the HDPE matrix and produce high crystalline composites. © 2019 Society of Plastics Engineers POLYM. ENG. SCI., 59:1332–1343 2019. © 2019 Society of Plastics Engineers     

Synthesis and Characterization of Iron Particles Hosted in Porous Alumina

Fe/Al₂O₃ composite consisting of iron particles dispersed in a porous alumina host has been prepared by wet impregnation and subsequent heat treatment in hydrogen. Thermogravimetric and differential thermal analysis was used to study the thermal behavior of Fe(NO₃)₃ loaded in porous alumina. H₂-temperature programmed reduction was adopted to analyze the reduction behavior of α-Fe₂O₃ loaded into porous alumina. The morphology and particle size of the magnetic particles were evaluated by scanning electron microscope, while the phase identification and structural analysis of the samples were examined by X-ray diffraction technique. The magnetic properties of the nanocomposite were investigated by means of vibrating sample magnetometer and ⁵⁷Fe Mössbauer spectrometry. The Mössbauer spectra indicated that all of the α-Fe₂O₃ changed into α-Fe during the reduction process; and, microscopic observations revealed that iron particles with an average diameter of ~200 nm were dispersed homogeneously on the pore walls of the porous alumina.     

Microstructure stabilization of a novel glass/YSZ composite coating material by adding alumina particles

Glass-based composite coating materials incorporating particles of alumina or YSZ were prepared by reaction sintering. It was revealed that phase evolution played a key role on thermal expansion behavior of the composite coating materials. Both precipitating of t-ZrO₂ crystals and adding YSZ inclusions could raise CTEs of the glass-based matrix, while the formation of zircon produced the reverse effect. Especially, alumina additives retarded the crystallization of the base glass and reduced reaction rates between YSZ and the glass matrix remarkably. Thus, the Al₂O₃/YSZ/glass tri-composites could serve as an environmental barrier coating for intermetallics and superalloys because of the stabilized microstructure.     

Evaluation of alumina reinforced oil fly ash composites prepared by spark plasma sintering

The thermomechanical behavior of micro/nano-alumina (Al₂O₃) ceramics reinforced with 1-5 wt.% of acid-treated oil fly ash (OFA) was investigated. Composites were sintered using spark plasma sintering (SPS) technique at a temperature of 1400°C by applying a constant uniaxial pressure of 50 MPa. It was evaluated that the fracture toughness of micro- and nanosized composites improved in contrast with the monolithic alumina. Highest fracture toughness value of 4.85 MPam^1/2 was measured for the nanosized composite reinforced with 5 wt.% OFA. The thermal conductivity of the composites (nano-/microsized) decreased with the increase in temperature. However, the addition of OFA (1-5 wt.%) in nanosized alumina enhanced the thermal conductivity at an evaluated temperature. Furthermore, a minimum thermal expansion value of 6.17 ppm*K⁻¹ was measured for nanosized Al₂O₃/5 wt.% OFA composite. Microstructural characterization of Al₂O₃-OFA composites was done by x-ray diffraction and Raman spectroscopy. Oil fly ash particles were seen to be well dispersed within the alumina matrix. Moreover, the comparative analysis of the nano-/microsized Al₂O₃/OFA composites shows that the mechanical and thermal properties were improved in nanosized alumina composites.     

Low leakage rate of silicate glass modified with Al2O3 for solid oxide fuel cell

The gas tightness of glass sealing materials is a big challenge for the solid oxide fuel cell (SOFC) stacks operating at high temperature. Thermal, sintering, crystallization behavior and gas tightness properties of the glass-based with two different Al₂O₃ contents sealants are evaluated and discussed. The study showed that the sealants avoid cracks at the interface on NiO-YSZ (NiO-yttria stabilized zirconia) and SUS430 stainless steel interconnect substrates. The Al₂O₃ embedded in the glass matrix as a second phase, and promoted crystallization of K[AlSi₃O₈] at the early stage. This may because some ultrafine Al₂O₃ particles whose structure is destroyed by prolonged high temperature treatment according XRD and TEM analysis. Especially, the sealant containing 5 wt% Al₂O₃ undergoes a thermal cycle and maintains a stable leakage rate below 10^?4 sccm?cm^?1 for about 1000 h at 750 °C. The above results prove the possibility of using the Al₂O₃-doped sealing glass for SOFC stacks.     

Corrosion- and wear-resistant properties of Ni–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite coatings containing various forms of alumina

This article describes the effect of the addition of different phases of alumina particles on the properties of electrodeposited Ni–Al₂O₃ composite coatings. The corrosion- and wear-resistant properties of Ni–Al₂O₃ composite coatings electrodeposited from a nickel sulfamate bath containing (i) alpha-alumina particles (Ni–Al₂O₃-1), (ii) gamma-alumina particles (Ni–Al₂O₃-2), and (iii) mixture of alpha, gamma, and delta alumina particles (Ni–Al₂O₃-3) have been studied. The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies showed superior corrosion resistance of Ni–Al₂O₃-2 composite coatings compared with other two coatings. The SEM images and EDAX spectra also corroborated well with the observed corrosion results. The pin-on-disk wear studies showed improved wear resistance of Ni–Al₂O₃-1 composite coating containing alpha alumina compared with other two coatings. The transfer of material from the pin onto the disk was evident from the optical microscopy images of the wear tracks and Raman spectra of the wear track. This study shows that the addition of pure gamma-alumina particles enhances the corrosion resistance, and that pure alpha-alumina particles enhance the wear resistance of Ni composite coatings to a greater extent.     

Synthesis and thermal properties of phase‐change microcapsules incorporated with nano alumina particles in the shell

Novel phase‐change microcapsules with paraffin as core and melamine‐formaldehyde (MF) resin as shell were synthesized through in situ polymerization, in which nano alumina (nano‐Al₂O₃) particles were dispersed in the shell by mixing nano‐Al₂O₃ with MF prepolymer solution using the direct addition method (i.e., adding nano‐Al₂O₃ into the MF prepolymer solution directly) and the predispersed addition method (i.e., predispersing the nano‐Al₂O₃ homogenously in water under the assistance of dispersant and wetting agents before mixing with the MF prepolymer). Scanning electron microscope experiments demonstrated that the predispersed addition method yielded the microcapsules having the better dispersion and less self‐agglomeration of alumina, compared to the direct addition method. Fourier transform infrared spectroscopy, energy dispersive X‐ray spectroscopy, and electron backscatter diffraction imaging confirmed that the nano‐Al₂O₃ particles were successfully incorporated in the shell by the predispersed addition method. The phase change behavior of microcapsules incorporated with different contents (up to 12.7% relative to the microcapsule) of nano‐Al₂O₃ particles in the shell was investigated by differential scanning calorimeter. The results revealed that the encapsulation efficiency for this kind of novel microcapsules was >77% and the incorporation of nano‐Al₂O₃ in the shell affected the phase change temperature. Thermal gravimetric analysis indicated that the addition of nano‐Al₂O₃ improved the thermal stability of microcapsules remarkably. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of alumina content and thermal treatment on the thermal conductivity of UPE/Al2O3 composite

Ultra high molecular weight polyethylene/alumina (UPE/Al₂O₃) microcomposites with high loading micro alumina (Al₂O₃, 20 to 100 phr) were prepared by casting method. The composites were thermal treated (cooled slowly) and then the thermal properties were studied at temperatures from 25 to 125°C. Thermogravimetric analysis (TGA) and scanning electron microscopic (SEM) proves the homodispersion of Al₂O₃ microparticles in UPE. TGA indicates that the temperature of 5% weight loss of UPE/Al₂O₃ (100 phr) composite is 467.0°C, 10.5°C higher than that of pure UPE. Differential scanning calorimetry (DSC) shows that the melting point and the real degree of crystal (X_rc) of treated UPE/Al₂O₃ composite (100 phr) are 141.4°C and 65.7%, respectively, all higher than that of untreated composite, which can be described by crystal bridge mechanism. The density of the composite is also be enhanced because of crystal volume shrinkage induced by thermal treatment. The thermal conductivity of the treated UPE/Al₂O₃ composite (100 phr) is 1.920 W (m K)^?1 at 25°C, 23.6% higher than that of the untreated composite. Crystal bridge thermal conduction mechanism is proposed. The thermal conductivity of UPE/Al₂O₃ composite has some dependency on the increasing Al₂O₃ content and also thermal treatment. These results can give some advice to design formulations for practical applications in pipe area and other wear area. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40528.     

Design and preparation of BaO–Al2O3–SiO2–B2O3/Quartz LTCC composites with tailored coefficient of thermal expansion

In this work, by focusing on widespread problem of thermal mismatch caused by different coefficients of thermal expansion (CTE) in electronic packaging materials, low-temperature co-fired ceramic (LTCC) materials with tunable CTE values were designed. By substituting Ba²⁺ with Sr²⁺ and replacing quartz with alumina and zirconia, respectively, BaO–Al₂O₃–SiO₂–B₂O₃/quartz LTCC composites with CTE of 7.05–9.52 × 10^?6/°C were developed. Results show that major crystalline phases of LTCC composite materials are quartz and hexacelsian. By replacing quartz with alumina or zirconia, sintering behavior and subsequently thermal expansion and dielectric properties were modulated. On the other hand, substituting Ba²⁺ with Sr²⁺ can be beneficial to the densification of composite materials. The introduction of Sr²⁺ triggered mixed alkali effect and hindered the crystallization of hexacelsian phase, which can further improve mechanical properties. Finally, sandwich structure module of BaO–Al₂O₃–SiO₂–B₂O₃/quartz with gradient CTE values was obtained, which showed potential for electronic packaging with sustained thermal compatibility under cyclic temperatures.     

Synthesis,structure, and thermo‐physical properties of Fe2O3.Al2O3 and polyethylene nanocomposites

In this study, Fe₂O₃.Al₂O₃/polyethylene composites were prepared using a two‐step process. In the first step, PE is synthesized using titanium based metallocene catalyst system. While the synthesized PE was subsequently purified, hydrated alumina filled PE (MHFP) composites was formed by the hydrolysis of methylaluminoxane (MAO). In the second step, Fe₂O₃.Al₂O₃/PE was prepared via thermal decomposition of ferric formate in a high temperature solution of MHFP composite. The structure, morphology, and thermal properties of the composites were characterized using the XRD, FTIR, SEM‐EDX, TGA, and DSC analytical techniques. Results showed that the incorporation of a suitable amount of Fe₂O₃.Al₂O₃ into the composites enhances the thermal stability. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

High-temperature mechanical property and thermal shock resistance of Al2O3f/Al2O3 composites

Continuous alumina fiber–reinforced alumina matrix composites (Al₂O_3f/Al₂O₃ composites) were produced via sol–gel process, then the high-temperature mechanical property and thermal shock resistance of Al₂O_3f/Al₂O₃ composites were investigated. The results showed that the composites exhibited excellent high-temperature properties. The mechanical property of the composites was affected by heat treatment (prepared at 1100°C exhibited the most desirable mechanical property). The tensile strength of the composites abruptly decreased at higher temperatures. Although the mechanical property of the composites deteriorated after the thermal shock test was conducted at high temperatures, they exhibited excellent thermal shock resistance. After 50 thermal shock tests conducted at 1300 and 1500°C, the flexural strength of the composites was found to be 124.34 and 93.04 MPa, thus showing a decrease in strength with the increasing temperature.     

Effect of glass additives on the strength and toughness of polycrystalline alumina

The effect of stress at grain boundaries on the mechanical properties of alumina ceramics was investigated. Residual stresses at grain-boundaries resulted from a mismatch in thermal expansion coefficient (TEC) between the alumina matrix and the glass-phase segregated at grain-boundaries. The BaO–Al₂O₃–SiO₂ (BAS) system and the Li₂O–Al₂O₃–SiO₂ (LAS) system glasses were chosen to have a higher and a lower TEC than that of alumina, respectively, resulting in microscopic tensile and compressive stresses at grain-boundaries for Al₂O₃/BAS and Al₂O₃/LAS composites, respectively. The experimental results showed that the Al₂O₃/BAS composite fractured intergranularly with a fracture toughness higher than that of monolithic alumina. On the other hand, the Al₂O₃/LAS composite experienced transgranular fracture and high bending strength despite its low toughness. Both composites could be sintered to full density at 1500°C for 2 h due to the presence of a liquid phase. It was concluded that strengthening and toughening of alumina ceramics could be tailored by designing their grain-boundary microstresses.     

Effect of nanoparticles on the performance of thermally conductive epoxy adhesives

Microsized or nanosized α‐alumina (Al₂O₃) and boron nitride (BN) were effectively treated by silanes or diisocyanate, and then filled into the epoxy to prepare thermally conductive adhesives. The effects of surface modification and particle size on the performance of thermally conductive epoxy adhesives were investigated. It was revealed that epoxy adhesives filled with nanosized particles performed higher thermal conductivity, electrical insulation, and mechanical strength than those filled with microsized ones. It was also indicated that surface modification of the particles was beneficial for improving thermal conductivity of the epoxy composites, which was due to the decrease of thermal contact resistance of the filler‐matrix through the improvement of the interface between filler and matrix by surface treatment. A synergic effect was found when epoxy adhesives were filled with combination of Al₂O₃ nanoparticles and microsized BN platelets, that is, the thermal conductivity was higher than that of any sole particles filled epoxy composites at a constant loading content. The heat conductive mechanism was proposed that conductive networks easily formed among nano‐Al₂O₃ particles and micro‐BN platelets and the thermal resistance decreased due to the contact between the nano‐Al₂O₃ and BN, which resulted in improving the thermal conductivity. POLYM. ENG. SCI., 50:1809–1819, 2010. © 2010 Society of Plastics Engineers     

Joining of Porous Alumina with a CaO–Al2O3–SiO2 Glass‐Ceramic

A CaO–Al₂O₃–SiO₂ (CAS)‐based glass interlayer was developed for joining of porous alumina membrane tubes with dense alumina in this work. The results indicated that the interfacial microstructure of the joint was highly sensitive to the quench rate from the joining temperature, which rendered crystallization of CaTiSiO₅ at a fast quench rate but CaAl₂Si₂O₈ at a slow quench rate due to the interfacial reaction between the CAS glass interlayer and the substrate. An extra crystallization treatment during quench, i.e., dwelling at 800°C–900°C for 2 h, produced a multiphase interlayer consisting of LiAlSi₂O₆, CaTiSiO₅, and CaAl₂Si₂O₈. All joints were evaluated by the thermal shock test. The results showed that the LiAlSi₂O₆‐containing joint interlayer had much lower thermal shock resistance than those without LiAlSi₂O₆.     

Development of poly(vinylcarbazole)/alumina nanocomposite coatings for corrosion protection of 316L stainless steel in 3.5% NaCl medium

Poly(vinylcarbazole) (PVK) and PVK‐alumina (Al₂O₃) nanocomposite coatings were electrochemically coated on 316 L stainless steel (SS) substrates for corrosion protection of 316 L SS in 3.5 weight (wt) % NaCl medium. The formation of PVK and incorporation of nanoalumina particles in PVK‐Al₂O₃ nanocomposite coatings were confirmed from attenuated total reflectance‐infrared spectroscopy (ATR‐IR). Thermal analysis (TG) results showed enhanced thermal stability for the composites relative to PVK. Incorporation of Al₂O₃ nanoparticles enhanced the micro hardness of PVK coated 316 L SS. The dispersion of alumina nanoparticles was examined via scanning electron microscope (SEM) and tunneling electron microscopy (TEM) and revealed distinct features. The influence of nanoparticles on the barrier properties of PVK and PVK‐Al₂O₃ nanocomposites was evaluated in aqueous 3.5 wt % NaCl by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The results proved that PVK nanocomposite coatings provided better protection for 316 L SS than PVK coatings. The drastic increase in impedance values is due to the high corrosion resistance offered by the PVK nanocomposite coatings that arises due to the interaction between Al₂O₃ nanoparticles and PVK. The highest corrosion protection shown by the 2 wt % nano Al₂O₃ incorporated PVK composite coatings proved enhanced corrosion resistance compared to PVK. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44937.     

Effect of TiO2 on the crystallization,thermal expansion and wetting behavior of Nd2O3-Al2O3-SiO2 glass ceramic filler

The crystallization behavior, microstructure, crystalline phases, microhardness, coefficient of thermal expansion (CTE), and wetting behavior of Nd₂O₃-Al₂O₃-SiO₂ (NAS) glass ceramics with different TiO₂ content were investigated. The results show that the content of crystals increases and the size of crystals decreases with the increase of TiO₂ content. Moreover, the formation of Nd₂SiO₅ leads to the increase and the precipitation of Al₆Si₂O₁₃ results in the decrease in the CTE value of NAS glass ceramics. As a result, the CTE of NAS glass ceramics can be controlled in the range of 4.2–9.2 × 10⁻⁶/℃. These values are suitable for matching bonding to most ceramics with different CTE. Indeed, contact angle measurement demonstrates that the NAS glasses with 3 %, 6 % and 9 % TiO₂ possess excellent wettability on the Al₂O₃, ZrO₂ and zirconia toughened alumina (ZTA) ceramic, respectively.