Mechanical properties of polydicyclopentadiene/graphite nanosheet composites prepared by reaction injection moulding

Abstract

Polydicyclopentadiene (PDCPD)/expanded graphite nanosheets treated with silane coupling agent (TEG) composites were prepared by simulating reaction injection moulding. Studies on the mechanical and tribological properties of the composites were carried out. The results showed that TEG of low content had an effect on reinforcing the PDCPD matrix. The incorporation of TEG in PDCPD greatly decreased wear rates and slightly increased friction coefficients under both dry sliding and oil lubricated conditions. The SEM images of the worn surface revealed their wear mechanisms. Unfilled PDCPD was characterised by spalling, with adhesive wear being the major wear form. Polydicyclopentadiene composites were characterised by plastic deformation, fatigue microcracking, spalling and ploughing effect in dry sliding. The wear forms for PDCPD composites under oil lubricated condition were also complicated, and several wear forms such as adhesive, abrasive and fatigue wears co-existed.     

Enhancement of mechanical and tribological properties in ring‐opening metathesis polymerization functionalized molybdenum disulfide/polydicyclopentadiene nanocomposites

This study focuses on the possibility of improving performance properties of polydicyclopentadiene (PDCPD) nanocomposites for engineering applications using nanoparticles. In this article, molybdenum disulfide/polydicyclopentadiene (MoS₂/PDCPD) nanocomposites have been prepared by in situ ring‐opening metathesis polymerization using reaction injecting molding (RIM) process. To enhance the interfacial adhesion between the fillers and PDCPD matrix, the surface modified MoS₂ nanoparticles hybridized with dialkyldithiophosphate (PyDDP) were successfully prepared by in situ surface grafting method. The effect of low MoS₂ loadings (<3 wt %) on the mechanical and tribological behaviors of PDCPD was evaluated. The results indicated that the friction coefficient of the MoS₂/PDCPD nanocomposites was obviously decreased and the wear resistance of nanocomposites was greatly improved by the addition of PyDDP‐hybridized MoS₂ nanoparticles; meanwhile, the mechanical properties were also enhanced. The MoS₂/PDCPD nanocomposites filled with 1 wt % PyDDP‐hybridized MoS₂ exhibited the best mechanical and anti‐wear properties. The friction coefficient was shown to decrease by more than 40% compared to pure PDCPD by incorporating just 1 wt % hybridized MoS₂ nanoparticles, and modest increase in modulus and strength was also observed. The reinforcing and wear‐resistant mechanisms of MoS₂/PDCPD nanocomposites were investigated and discussed by scanning electron microscopy. The well interfacial compatibility between the particle/matrix interfaces played an important role for the improved mechanical and tribological properties of MoS₂/PDCPD nanocomposites in very low MoS₂ loadings. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Abrasion resistance of waterborne polyurethane films incorporated with PU/silica hybrids

We describe polyurethane (PU)/silica hybrids (PSHs) prepared through hydrolysis and condensation reactions of tetraethoxysilane (TEOS) with or without methyltriethoxysilane (MTES) in the presence of polyurethane dispersion, which were subsequently incorporated into waterborne polyurethane (WPU) to prepare composites. The effects of the solid mass ratio of PSHs/WPU on the particle size of composite emulsions, the dispersion of silica nanoparticles in composite films, and the hardness and abrasion resistance of the corresponding films were examined. Composite emulsions possess a nanoscale particle size when incorporated with PSHs prepared using TEOS and MTES as precursors, and are superior to those with PSHs prepared using TEOS alone. Transmission electron microscopy revealed that silica nanoparticles had a uniform distribution in the polymer matrix and agglomerates could be almost completely avoided through in situ modification of silica with Si-CH₃ groups in the polyurethane dispersion. Composite films prepared with this method exhibited a superior hardness and abrasion resistance even at a lower silica content compared with that containing unmodified silica. In particular, optical microscopy and scanning probe microscopy observations demonstrated wear behavior differences among these composite films from the macro- and nanoscale viewpoints, respectively. It is proved that abrasive wear occurs, and surface morphology studies are in accordance with the results of abrasion resistance tests.     

Effect of filler functional groups on the mechanical properties and relevant mechanisms of polydicyclopentadiene nanocomposites

Filler functionlizetion is an important strategy to enhance the mechanical properties of polymer composites via the realization of polymer/filler coexists compatibly, interfacial bonding and efficacious load transfer between matrix and filler. In this study, to realize the tailored mechanical properties of polydicyclopentadiene (PDCPD) and to gain insight into the effect of functional groups on their properties, functionalized silica (f-SiO₂) with different functional groups is prepared and combined with PDCPD to produce composites. Compared with neat PDCPD, the yield strength of the composite with 0.20 wt% vinyl-SiO₂ decreases and the impact toughness enhances limitedly, whereas the tensile ductility improves by 16 times. For the case with 0.20 wt% phenyl-SiO₂, it is interestingly observed that the yield strength reinforces by 45.3% and the impact toughness increases remarkably by 222.8%. For the case containing 0.20 wt% ethyl-SiO₂, simultaneous promotion in terms of strength and toughness is achieved. More importantly, the reinforcing/toughening and reaction mechanisms of f-SiO₂/PDCPD composites are explored.     

聚双环戊二烯材料的研究进展

综述了聚双环戊二烯(PDCPD)材料近年来的研究进展情况。介绍了双环戊二烯和PDCPD的化学结构,重点讨论了反应注射成型PDCPD材料和双环戊二烯共聚的研究状况,并对近期研究较多的纳米复合材料、线性PDCPD和自修复材料作了介绍。最后,对PDCPD材料的发展趋势进行了展望。     

Removal of hexavalent chromium ion from aqueous solution using nanoscale zero-valent iron particles immobilized on porous silica support prepared by polymer template method

Porous silica supported nanoscale zero-valent iron was prepared by a polymer template method in order to effectively remove a hexavalent chromium ion (Cr(VI)) in an aqueous solution. It did not show a deterioration of Cr(VI) removal efficiency, which could be caused by the surface oxidation and agglomeration of nanoscale zero-valent iron (NZVI) particles. Porous silica by the polymer template method showed quite unique structure, which we named as quasi-inverse opal silica (QIOS), and it showed high surface area (375.4m²/g) and fine pore size (76.5 nm). NZVI immobilized on the surface of QIOS (NZVI@QIOS) was added to an aqueous Cr(VI) solution at 0.025 g/L, and it showed over 96% Cr(VI) removal efficiency. Such a high removal efficiency of Cr(VI) was maintained over two weeks after preparation (92% after 16 days). Morphology of porous silica supported nanoscale zero-valent iron was analyzed by TEM and FE-SEM. Identification of the reaction compounds produced by the reaction of Cr(VI) and zero-valent iron (Fe(0)) was made by the application of XPS.     

Hydration behaviour, structure and morphology of hydration phases in advanced cement-based systems containing micro and nanoscale pozzolanic additives

This paper deals with the early hydration and structure development aspects of advanced cement-based systems that contain micro and nanoscale pozzolanic additives. We have used highly reactive colloidal silica produced by pyrogenic route (pyrogene oxides) as representative of nanoscale pozzolanic additives. Colloidal silica shortens the induction period to an extent that can be qualitatively correlated to the size of its primary silica particles and the specific surface area. Colloidal silica accelerates the early hydration reactions by providing large amounts of reactive siliceous surface, which serves as a site for the early C-S-H precipitation. Additionally the use of pozzolanic additives as cement replacement smoothes and reduces the heat of hydration evolved. The high performance specimens that contain microscale additives and especially those that contain both micro and nanoscale additives are characterised by very tight structure and are made up of finer structures in closer contact than the normal performance specimen without pozzolanic additive.     

聚双环戊二烯化工管材的制备及性能

以双环戊二烯为原料,采用反应注射成型工艺制得主管为圆柱形的聚双环戊二烯(PDCPD)长管和外形较复杂、内孔为圆柱形的PDCPD长管,并测试了管材性能.制得的PDCPD化工长管性能优异,可广泛应用于氯碱行业或其它对耐腐蚀性要求较高的石油化工行业.     

Submicrometer characterization of surfaces of epoxy‐based organic–inorganic nanocomposite coatings. A comparison of AFM study with currently used testing techniques

Surface properties (morphology, hardness) of transparent colorless epoxy‐based organic–inorganic nanocomposite coatings were investigated by atomic force microscopy, optical and scanning electron microscopy, nanoindentation, and the Persoz pendulum test. Friction and wear coefficients were obtained from tribological experiments. The influence of mechanical properties and the size, shape, and concentration of additives (colloidal silica particles and montmorillonite sheets) on the measured surface characteristics are discussed. It was found that the highest surface hardness (assigned by nanoindentation, pendulum test or expressed as the scratch resistance) exhibited materials with the glass‐transition temperature close to 20°C. Microcopy techniques revealed that surface morphology is influenced by both types of admixtures: on the nanometer scale by colloidal silica particles and on micrometer scale by montmorillonite platelets. Already 1 wt % of montmorillonite increased friction coefficients and wear resistance without distinctive changes of tensile properties. However, the addition of ? 20 wt. % of silica nanoparticles was necessary for the increase of wear and scratch resistances. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5763–5774, 2006     

Wear behavior of silica-infiltrated monolithic zirconia: Effects on the mechanical properties and surface characterization

The objective of this study was to assess the wear behavior and its effects on the flexural strength of silica-infiltrated zirconia compared to glaze and polishing finishing treatments. To do so, disc-shaped samples of a second-generation zirconia were prepared and divided into three groups: silica infiltration, glazing, or polishing. Half of the samples of each finishing were subjected to sliding wear testing using a steatite antagonist. The discs and antagonists had their volume loss measured. The wear-tested and the other half of samples were subjected to biaxial flexural strength testing and the following characterization analyses were also performed: roughness, hardness, X-ray diffraction, profilometry, and scanning electron microscopy (SEM). Data were evaluated with ANOVA and Weibull analyses. Glazing caused greater antagonist volume loss, followed by silica infiltration, and polishing. Silica-infiltrated zirconia surface was similarly worn to polished, which was lower than that for glazed zirconia. Polished zirconia presented the highest flexural strength. However,the strength decreased and became similar in all worn groups. Silica infiltration showed slightly lower characteristic strength after sliding wear. The highest roughness and hardness values were observed on glazed zirconia. These values decreased after wear testing and became similar to the other groups. SEM evidenced an irregular surface for glazing. No phase transformation occurred after sliding wear. Despite producing some volume loss on zirconia and antagonist surfaces, silica infiltration is a promising alternative for finishing monolithic restorations. Moreover, the damage caused by sliding wear leads to decreasing the strength of zirconia regardless of the surface finishing.     

Polyvinylpyrrolidone adhesion layer for increased uniformity and optical transmittance of silica nanoparticle antireflective coatings

The uniformity of silica nanoparticle antireflective coatings deposited from aqueous solutions on glass substrates is limited by the high surface tension and low evaporation rate of water. In this work, thin films of polyvinylpyrrolidone (PVP) were utilized as an adhesion layer to increase the uniformity and optical transmittance of silica nanoparticle coatings. The increase in adhesive force caused by the presence of the PVP layer was measured using atomic force microscopy (AFM). The micro- and nanoscale uniformities of silica nanoparticle films with and without PVP adhesion layers were characterized using scanning electron microscopy and AFM. It was found that a thin PVP adhesion layer provides the adhesion required to form uniform films of silica nanoparticles. Solar weighted transmittance of 97.6% over a wavelength range of 330–1000 nm was achieved with soda-lime glass substrates coated on both sides.     

Synthesis of Epoxy-TiO2 Nanocomposites: A Study on Sliding Wear Behavior,Thermal and Mechanical Properties

Epoxy-based nanocomposites containing functionalized nanoscale TiO₂ with 0.5%, 1%, 5%, and 10% by weight were developed. A coupling agent was employed to functionalize nano titania for better compatibility of nanoscale particles with dispersing media. Under sliding conditions, the specific wear rate and coefficient of friction were evaluated. The dispersion of fillers in the matrix was also studied using scanning electron microscopy. The wear mechanism is studied in correlation with a micrograph of the worn-out surface of nanocomposites. The various mechanical properties and thermal stability were studied and the influences of nanofiller loading on these parameters were observed.     

聚双环戊二烯制品的除臭技术

简要介绍了国内外聚双环戊二烯制品除臭技术的研究进展。除臭技术主要包括加入各种添加剂、改进催化体系、改进聚合工艺、制品表面处理等方法。传统的聚双环戊二烯制品只用于户外材料,经除臭后可扩大使用范围,用于室内装饰、家具、建材等领域。     

纤维增强聚双环戊二烯的研究进展

综述了纤维增强聚双环戊二烯(PDCPD)复合材料近年来的研究进展。简单介绍了单体双环戊二烯(DCPD)聚合反应、PDCPD性能及其应用,重点讨论了碳纤维、聚乙烯纤维、芳纶纤维、碳纳米管及玻璃纤维增强PDCPD材料的国内外研发情况。最后,对有关纤维增强PDCPD材料的发展趋势进行了展望。     

Tribological testing of peroxide cured HNBR with different MWCNT and silica contents under dry sliding and rolling conditions against steel

The sliding, and rolling friction and wear behaviors of peroxide cured hydrogenated nitrile rubber (HNBR) with 10 and 30 parts per hundred rubber (phr) multiwall carbon nanotube (MWCNT) and silica, respectively, were investigated. Mechanical properties (hardness, tensile modulus, ultimate tensile strength and strain, tear strength) of the rubbers were determined. Dynamic-mechanical thermal analysis was also performed and the apparent crosslink density estimated. Tribological properties were investigated in pin (steel)-on-plate (rubber), with roller (steel)-on-plate (rubber), with oscillating steel cylinder on rubber plate (Fretting) and with rolling ball (steel)-on-plate (rubber) (RBOP) test configurations. Coefficient of friction and specific wear rate (Ws) of the HNBR systems were determined. It was established that the resistance to wear increases with increasing filler content, and the incorporation of MWCNT was more advantageous than silica from the viewpoint of dry sliding and rolling performance. The friction and wear characteristics strongly depended on the test configurations. The worn surface of the HNBR systems was inspected in scanning electron microscope to conclude the typical wear mechanisms which were discussed accordingly. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

反应注射成型聚双环戊二烯研究进展

聚双环戊二烯是采用反应注射成型工艺合成的一种性能优良的新型工程材料,是通过开环易位机理形成的聚合物。综述聚双环戊二烯聚合机理,反应注射成型技术概况。主要对在运用此技术合成不同类型聚双环戊二烯中采用的不同催化剂体系的作用进行了阐述。     

Synergy between surface mechanochemistry and subsurface dissolution on wear of soda lime silica glass in basic solution

The polishing of oxide glass in aqueous solution is sensitive to not only the mechanical conditions applied by abrasives but also the chemistry of solution. This study elucidates the synergistic interactions of mechanical and chemical effects—especially, the synergetic effects of surface mechanochemical wear and subsurface dissolution are studied by measuring the material removal rate of soda lime silica (SLS) glass upon rubbing with a Pyrex glass ball in noncorrosive (neutral pH) in corrosive solutions (pH 10 and 13 NaOH) as a function of sliding speed. Based on the synergetic model of surface wear and subsurface dissolution, it is found that the mechanochemical surface reaction dominates the wear behavior of SLS glass in neutral and pH 10 solution conditions; the wear of SLS glass in pH 10 is enhanced, compared to the neutral pH case, due to the presence of OH^- ions at the sliding interface. In the case of pH 13, the dissolution of the densified subsurface region, which is formed due to interfacial friction during the surface wear, becomes significant, further enhancing the material removal yield. The finding provides an insight for designing an efficient polishing process in manufacturing of oxide glass materials with a good surface finish.     

Friction and wear at nanometer scale: a comparative study of hard carbon films

Tribological properties of nanostructured carbon (ns-C) and tetrahedral amorphous carbon (ta-C) thin films were investigated by friction force microscopy. It was found that the ns-C films have a smaller friction coefficient than ta-C films for relative humidity greater than 30%. In particular, at 40% of humidity, ns-C films have lower friction coefficient (0.11±0.02) than the ta-C films (0.13±0.02), which can be attributed to both the presence of closed graphite nanoparticles and the passivation of the dangling bonds at the ns-C surface. The friction coefficient did not vary as a function of the tip scanning velocity for both films. The nanoscale wear was studied in a very low force regime, in the range of nanonewton, using an atomic force microscope (AFM) with a Si₃N₄ tip and with forces in the range of micronewton with the AFM equipped with a stainless still cantilever and a diamond tip. The ns-C provides better wear resistance compared to ta-C films in the range of forces studied. The sp²-rich ta-C surface layer was easily scratched during the wear test in contrast to the ns-C films. The wear in ta-C in the low forces regime is attributed to the presence of this low density layer at the surface of the film due to subplantation of energetic ions during deposition while the better resistance to wear of ns-C films is attributed to its highly elastic nature.     

Bond behavior of epoxy resin–polydicyclopentadiene phase separated interpenetrating networks for adhering carbon fiber reinforced polymer to steel

The performance of bonded joints of carbon fiber reinforced polymer (CFRP) and steel relies on the mechanical properties of the adhesive used. Despite the high strength and modulus of epoxy adhesives, their brittleness limits their application to defect-sensitive structures. The development of interpenetrating polymer networks (IPNs), either homogeneous or phase separated, provides a route to toughen the epoxy while maintaining its high strength and modulus. Microphase separated IPNs consisting of a diglycidyl ether of bisphenol A-based epoxy resin and a thermoset with high toughness, polydicyclopentadiene (PDCPD), has been previously shown to demonstrate superior combinations of strength and toughness. This work investigates the most critical adhesive properties that affect bond strength by characterizing CFRP-steel double-lap shear joints containing the epoxy resin–PDCPD blend as the adhesive, using a wet lay-up manufacturing technique. The epoxy resin–PDCPD blend adhesives realized much higher bond strengths compared to either neat epoxy or neat PDCPD. Correlations between the bond strength and the bulk material properties are presented. Theoretical calculation of the bond strength indicates that the higher bond strength that can be achieved by using the epoxy resin–PDCPD blend adhesive is due to the increased shear toughness of the new formulations. POLYM. ENG. SCI., 60:104–112, 2020. © 2019 Society of Plastics Engineers     

Tribological and mechanical properties of amorphous and semi-crystalline PEEK/SiO2 nanocomposite coatings deposited on the plain carbon steel by electrostatic powder spray technique

One of the main practical limitations of polymer coatings is dependency of their mechanical and physical properties on the crystallinity of polymer matrix. In this research, the effect of the presence of silica nanoparticles on microhardness, interfacial adhesion strength and tribological behavior of amorphous and semi-crystalline polyether–ether–ketone (PEEK) coatings were examined. The coatings were prepared by a combination of ball milling and electrostatic powder spraying methods. The results showed that the semi-crystalline pure PEEK coating had higher hardness, lower adhesion strength, coefficient of friction (COF) and wear rate than the amorphous one. However, the incorporating of PEEK with surface modified silica nanoparticles led to an increase in the coatings microhardness and interfacial adherence. The wear rates of both the semi-crystalline and amorphous nanocomposite coatings were lower than the pure ones but their COF were slightly higher. It was also found that, compared with the pure coatings, the sensitivity of the mechanical and tribological properties of the nanocomposite coatings to the crystalline structure of the PEEK matrix are less pronounced.