The skeletal isomerization of C4-C7 1-olefins over ferrierite and ZSM-5 zeolite catalysts

The skeletal isomerization of C₄-C₇ 1-olefins was studied on ferrierite (FER) and ZSM-5 (MFI) zeolites to elucidate the effect of the molecular distribution in zeolite pores on the selectivity foriso-olefin formation. Regardless of the difference in molecular length of 1-olefins, the FER zeolite showed high selectivity foriso-olefins, while the selectivity became slightly low at the skeletal isomerization of long olefin molecules. The drastic decrease in the selectivity of MFI zeolites by increasing the conversion is concurrently observed in the skeletal isomerization of C₄-C₇ 1-olefins. The high selectivity of FER zeolites is explained by their sparse distributions of olefin molecules in pores, which induces a high preference for monomolecular skeletal isomerization.     

Optimizing activity of tungsten oxides for 1-butene metathesis by depositing silica on γ-alumina support

A series of catalysts made of tungsten oxide loaded on SiO₂, γ-Al₂O₃, SiO₂–Al₂O₃ and silica deposited γ-alumina are tested for 1-butene metathesis. Among these catalysts, the catalyst 6W/20SiO₂/Al₂O₃ gives the highest activity for 1-butene metathesis reaction with 1-butene conversion up to 71 mol% and the yield of propene up to 21 mol%. The excellent catalytic activity is related to the moderate dispersion of tungsten oxide and the suitable acidity of the support. The dispersion of WO_x species and the acidity of supports were studied by characterization of XRD, Raman spectra, UV–vis, H₂-TPR and NH₃-TPD in detail. The surface properties of silica modified γ-alumina leads to the moderate aggregation of supported tungsten oxide, which appears to be more effective for 1-butene metathesis at the low temperature of 453 K. Optimized activity was realized by tuning the dispersion of tungsten species on silica deposited alumina.     

Characterization of Pd catalysts supported on USY zeolites with different SiO2/Al2O3 ratios for the hydrogenation of naphthalene in the presence of benzothiophene

A series of ultra-stable Y-type (USY) zeolites with different SiO₂/Al₂O₃ ratios in the range of 10–80 were used as supports for preparing Pd/USY at 2 wt% Pd loading. The FT-IR of hydroxyl groups of USY zeolites, the n-butylamine chemisorption and the temperature-programmed desorption were used in combination to characterize the zeolite acidity. TPR, H₂-TPD and chemisorption using H₂ were used to characterize the Pd reduction and dispersion. The hydrogenation of naphthalene was conducted at 200 °C in the presence of benzothiophene at different sulfur/metal ratios. The hydrogenation activity, selectivity, and the sulfur tolerance strongly depended on the SiO₂/Al₂O₃ ratio (thus the acidity) of the zeolites. The activity decreased with increasing SiO₂/Al₂O₃ in this range. The IR and n-butylamine TPD showed that both the amount and strength of Brönsted acidity decreased with the increase of the SiO₂/Al₂O₃ ratio. The good relationship between the acidity modification and catalytic performance suggests that the sulfur tolerance of Pd/USY zeolite might be due to the desired metal-support interaction, which resulted in larger amount of electron-deficient Pd. However, as shown in TGA and TPO-IR studies, the higher hydrogenation performance on more acidic zeolite also caused higher amount of carbonaceous species on the catalyst.     

Catalytic cracking of isobutane over HZSM-5, FeHZSM-5 and CrHZSM-5 catalysts with different SiO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> ratios

Several systems of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts with different ratios of SiO₂/Al₂O₃ (25,38,50,80, and 150) were prepared and they were characterized by means of X-ray diffraction (XRD), UV–Vis, NH₃-TPD and BET techniques. The results indicated that, compared with uncalcined HZSM-5 zeolites, the total acid amounts, acidic site density and acidic strength of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts obviously decreased, while those of weak acid amounts obviously enhanced with the decrease of SiO₂/Al₂O₃ molar ratio. When the ratio of SiO₂/Al₂O₃ is less than 50, the three systems of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolite catalysts with same ratio of SiO₂/Al₂O₃ gave similar and high isobutane conversions. However, when the ratio of SiO₂/Al₂O₃ was equal to or greater than 80, these three systems of catalysts possessed different altering tendencies of isobutane conversions, thus their isobutene conversions were different. High yields of light olefins were obtained over the FeHZSM-5 and CrHZSM-5 zeolite catalysts with high ratio of SiO₂/Al₂O₃ (≥80). The ratio of SiO₂/Al₂O₃ has large effects on the surface area, and acidic characteristics of HZSM-5, FeHZSM-5 and CrHZSM-5 zeolites catalysts, and thus further affect their catalytic performances for isobutane cracking. That is the nature of SiO₂/Al₂O₃ ratio effect on the catalytic performances.     

Research on the Acidity of the Double-function Catalyst for DME Synthesis from Syngas

Two kinds of HZSM-5 zeolite (SiO₂/Al₂O₃ = 50,300) were introduced into the STD (syngas-to-DME) reaction and the double-function catalysts containing CuO/ZnO/Al₂O₃ and HZSM-5 were investigated by activity evaluation and NH₃-TPD. It was found that the acidity of HZSM-5 played a critical role in the performance of STD catalyst, and an appropriate acidic amount was required to obtain the best activity of STD catalyst; more and less acidic amount were both unfavorable for DME yield.     

The Role of Support Acidity in the Selective Catalytic Reduction of NO by C3H6 Under Lean-Burn Conditions

Mechanical mixtures consisting of a catalyst (Pt/SiO₂ or Pt/SiO₂–Al₂O₃) and supports of varying acidity (hydrotalcite, SiO₂, SiO₂–Al₂O₃, and ZSM-5 zeolite) were tested for the selective reduction of NO by C₃H₆. A certain degree of support acidity appears to favour N₂ selectivity, but if there are too many acid sites, carbon deposition becomes extensive and leads to catalyst deactivation.     

Surface Acidity of H-Beta and Its Catalytic Activity for Alkylation of Benzene with Propylene

The acidity of H-beta zeolites with SiO₂/Al₂O₃ ratios ranging from 20 to 350 was characterized by NH₃-TPD profiles and FTIR spectra of adsorbed pyridine. As SiO₂/Al₂O₃ ratios of the H-beta zeolites increased, NH₃-TPD acidic amount of the samples is decreased. The IR bands of the adsorbed pyridine on the zeolites are also decreased with the increased SiO₂/Al₂O₃ ratios. The batch reaction of propylene and benzene was carried out in liquid phase at 423 K over H-beta zeolites. The selectivity to isopropylbenzene was high. The catalytic activity of H-beta zeolites is in direct proportion to the acidic amount of the zeolites in general. H-beta zeolite of SiO₂/Al₂O₃=27, which contains the highest amount of Brønsted acid sites as indicated by FTIR spectra of adsorbed pyridine, is the most reactive catalyst in the alkylation reaction. In continuous liquid-phase reactions, high propylene conversion and isopropylbenzene selectivity can be achieved at 413–453 K with benzene to propylene mole ratio from 4 to 8. The catalytic activity and selectivity of the H-beta zeolite do not change after 1100 h of reaction.     

Alkali-treatment of ZSM-5 zeolites with different SiO2/Al2O3 ratios and light olefin production by heavy oil cracking

Four kinds of ZSM-5 zeolites with different SiO₂/Al₂O₃ ratios are alkali-treated in 0.2 M NaOH solution for 300 min at 363 K. Changes to the compositions, morphologies, pore sizes, and distributions of the zeolites are compared before and after alkali-treatment. The changes observed are largely influenced by the SiO₂/Al₂O₃ ratios with which the zeolites are synthesized. A possible mechanism of desilication during alkali-treatment is proposed. The SiO₂/Al₂O₃ ratio of zeolites is found to influence the yield of light olefins that use heavy oil as feedstock. Alkali-treated ZSM-5 zeolites produce higher yields of light olefins compared to either untreated zeolites or the industry catalyst CEP-1. It is believed that alkali-treatment introduces mesopores to the zeolites and improves their catalytic cracking ability. ZSM-5 zeolites with SiO₂/Al₂O₃ ratios of 50 also present superior selectivity toward light olefins because of their optimized hierarchical pores.     

In Situ Delamination of Ferrierite Zeolite and its Performance in the Catalytic Cracking of C4 Hydrocarbons

Ferrierite (FER) zeolites were synthesized by solid transformation at different alkalinities (OH⁻/Al₂O₃ molar ratios). The in situ delamination of FER zeolites were achieved and their catalytic performances in the catalytic cracking of C₄ hydrocarbons were examined. The relationships among the OH⁻/Al₂O₃ molar ratio, FER structure, composition, surface acidity and catalytic performance in C₄ hydrocarbon cracking were investigated. The results of X-ray diffraction, Fourier-transform infrared spectroscopy, scanning electron microscopy, inductively coupled plasma atomic emission spectroscopy, N₂ adsorption, NH₃ temperature-programmed desorption and catalytic cracking showed that with increasing OH⁻/Al₂O₃ molar ratio in the synthesis gel, the SiO₂/Al₂O₃ molar ratio of the as-synthesized FER zeolite decreased, the amount of acid sites in the corresponding H-FER increased, and the acid strength weakened. Additionally, the FER zeolite was delaminated at the mesoscale. H-FER5 synthesized at the highest alkalinity had the largest number of acid sites and exhibited the highest catalytic activity in C₄ hydrocarbon catalytic cracking among three of the prepared catalysts. H-FER3 synthesized at the second-highest alkalinity showed that the highest yield of benzene and toluene because of the secondary pores resulted from the gaps between the layers, which were beneficial to the diffusion and formation of large molecules.     

The conversions of 1,3,5-trimethylbenzene over beta zeolite: Effect of SiO2/Al2O3 ratio

A series of beta zeolites with various SiO₂/Al₂O₃ ratios has been synthesized. These samples were characterized with respect to crystallinity, particle size, acidity and sorption capacities of water, n-hexane and cyclohexane. The conversion of 1,3,5-trimethylbenzene (TrMB) was conducted in a fixed bed reactor at 493–743 K and atmospheric pressure. The conversion of 1,3,5-TrMB decreased with an increase in the SiO₂/Al₂O₃ ratio of the zeolite. The zeolites with low SiO₂/Al₂O₃ ratio favored the disproportionation and the zeolites with high SiO₂/Al₂O₃ ratio favored the isomerization. These can be interpreted by the acid concentration of zeolite. In the isomerization, all zeolites produced more 1,2,4-TrMB than 1,2,3-TrMB. In the disproportionation, the selectivity of tetramethylbenzene (TeMB) was in the order of 1,2,3,5->1,2,4,5->1,2,3,4-TeMB. The concentration of 1,2,4,5-TeMB is greater than that at equilibrium. The results show that shape selectivity comes into effect. The reaction temperature and the reaction time on stream also affect the selectivity significantly due to coke formation in the zeolites. © 1998 SCI     

The effect of Pd/Al2O3 pretreatment on catalytic activity in cyclopentane/deuterium exchange

Big variations in overall activity and product selectivity in the cyclopentane/deuterium exchange reaction were found in effect of various pretreatments of two chlorine‐free Pd/γ‐Al₂O₃ catalysts. The most important changes are observed when severely prereduced (at 600 °C) Pd/Al₂O₃ catalysts have been reoxidised and mildly rereduced: the multiple type of exchange, typical of mildly pretreated Pd catalysts, is replaced by a stepwise mode, and a big increase in catalytic activity occurs. At this state, the Pd/γ‐Al₂O₃ catalysts retain some water (as surface hydroxyls) generated by reoxidation and mild reduction. Deuterium spillover from Pd onto alumina and changes in acidity of alumina are invoked to rationalize the kinetic results. Changes in the state of Pd after various pretreatments, as probed by temperature‐programmed hydride decomposition, can hardly be correlated with changes in the catalytic behaviour in the exchange reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

The role of carbonaceous deposits in the skeletal isomerization of 1-butene over ferrierite zeolites

The inner pores of ferrierite (FER) with a Si/Al ratio of 21 have been modified by plasma-polymerized propylene loading and subsequent thermal treatment under a flow of He at 550°C in order to identify the exact role of carbonaceous deposits (coke) in the skeletal isomerization of 1-butene. It was found that even a small weight loading (0.8 wt%) of carbonaceous deposits within the inner pores of FER zeolite was sufficient to modify the pore structure of the zeolite, leading to a noticeable enhancement of the selectivity to isobutene. This may be attributed to the increased spatial constraints inside the pores which restrict undesired side reactions, such as 1-butene dimerization followed by cracking to light hydrocarbons.     

Ethanol steam reforming reactions over Al2O3 · SiO2-supported Ni-La catalysts

Nickel-based catalysts supported on Al₂O₃ · SiO₂ were prepared with modification of the second metal involving La, Co, Cu, Zr or Y, of which the catalytic behaviors were assessed in the ethanol steam reforming reaction. Activity test indicated that addition of La resulted in higher selectivity of hydrogen and lower selectivity of carbon monoxide, compared with Co-doped nickel catalyst. Influences of lanthanum amounts on catalytic performance were studied over 30NixLa/Al₂O₃ · SiO₂ (x = 5, 10, 15), and characterizations by XRD, TPR and XPS indicated that low amount of lanthanum additives (5%) was superior to inhibit the crystal growth of nickel as well as beneficial to the reduction of nickel oxide. Finally 100 h test for the optimal catalyst 30Ni5La/Al₂O₃ · SiO₂ indicated its good long-term stability to provide high hydrogen selectivity and low carbon monoxide formation, as well as good resistance to coke deposition at low temperature.     

NO Oxidation Kinetics on Iron Zeolites: Influence of Framework Type and Iron Speciation

Zeolites having MFI, FER and *BEA topology were loaded with iron using solid state cation exchange method. The Fe:Al atomic ratio was 1:4. The zeolites were characterized using nitrogen adsorption, FTIR and DR UV–Vis–NIR spectroscopy. The catalytic activity in NO oxidation and the occurrence of NO _x adsorption was determined in a fixed-bed mini reactor using gas mixtures containing oxygen and water in addition to NO and NO₂ and temperatures of 200–350 °C. Under these reaction conditions, the NO _x adsorption capacity of these iron zeolites was negligible. The kinetic data could be fitted with a LHHW rate expression assuming a surface reaction between adsorbed NO and adsorbed O₂. The kinetic analysis revealed the occurrence of strong reaction inhibition by adsorbed NO₂. FER and MFI zeolites were more active than *BEA type zeolite. MFI zeolite is most active but suffers most from NO₂ inhibition of the reaction rate. FTIR and UV–Vis spectra suggest that isolated Fe³⁺ cations and binuclear Fe³⁺ complexes are active NO oxidation sites. Compared to the isolated Fe³⁺ species, the binuclear complexes abundantly present in the MFI zeolite seem to be most sensitive to poisoning by NO₂.     

DRIFT,XPS and XAS Investigation of Au–Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Synergetic Catalyst for Allylbenzene Isomerization

Au/Al₂O₃ and Ni/Al₂O₃ prepared by deposition-precipitation and impregnation methods, respectively, and Au–Ni/Al₂O₃ prepared by impregnation of the Au/Al₂O₃ system with nickel have been studied by physicochemical methods. The catalysts were tested in allylbenzene isomerization at 443 K. The isomerization on Au/Al₂O₃ proceeds with a rather low rate, while monometallic Ni/Al₂O₃ is inactive. Unlike monometallic catalysts, Au–Ni/Al₂O₃ demonstrates a strong synergetic effect: the isomerization rate on the bimetallic sample exceeds the sum of the rates over the individual metals by an order of magnitude. The catalysts structure was estimated by XPS, DRIFT, and XAS techniques. It was revealed that nickel in Au–Ni/Al₂O₃ and Ni/Al₂O₃ exist as Ni²⁺ cations with the coordination state close to that in the precursor, gold in Au/Al₂O₃ exist as Au⁰ nanoclusters, whereas the Au⁰ nanoclusters co-exist with Au³⁺ cations in the bimetallic Au–Ni/Al₂O₃ sample. Reasons of the synergetic catalytic effect for Au–Ni/Al₂O₃ are discussed in terms of the formation of new positively charged Au catalytic centers.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Effect of the zeolite modulus of Pt/MOR/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts on the <Emphasis Type="Italic">n</Emphasis>-heptane isomerization reaction

The effect of the mordenite acidic modulus (SiO₂/Al₂O₃, 20 and 30) of Pt/MOR/Al2O3 catalysts on the heptane isomerization reaction is investigated. The content of zeolite in the catalysts is varied from 10 to 50 wt %, with platinum applied to the samples from solutions of different precursors: H₂PtCl₆ and [Pt(NH₃)₄]Cl₂. It is established via the TPD of ammonia and FTIR spectroscopy (the adsorption of NH₃ and СО) that the total acidity of zeolite falls as the modulus grows: the number of Brønsted (BAC) and Lewis (LAC) acidic sites is reduced, accompanied by an increase in the strength of their acidity. The catalysts are tested in the n-heptane isomerization reaction. It is shown that the selectivity of n-heptane isomerization falls substantially when the acidic mordenite modulus is increased from 20 to 30.     

Influence of Al2O3 support on the activity of Ag/Al2O3 catalysts for SCR of NO with decane

The role of the Al₂O₃ support on the activity of supported Ag catalyst towards the selective catalytic reduction (SCR) of NO with decane is elucidated. A series of Ag/Al₂O₃ catalysts were prepared by impregnation method and characterized by N₂ pore size distribution, XRD, UV–Vis, in-situ FT-IR and acidity measurement by NH₃ and pyridine adsorption. The catalytic activity differences of Ag/Al₂O₃ are correlated with different properties of Al₂O₃ supports and the active Ag species formed. 4wt% Ag supported on sol-gel prepared Al₂O₃ (Ag/Al₂O₃ (SG), showed higher NO _x conversion (65% at 400 °C), compared with the respective catalysts made from commercial Al₂O₃ (Ag/Al₂O₃ (GB), Ag/Al₂O₃ (ALO), (∼26 and 7% at 400 °C). The higher surface area, acidity and pore size distribution in sol–gel prepared Al₂O₃ (SG) results in higher NO and hydrocarbon conversion. Based on the UV–vis characterization, the activity of NO reduction is correlated to the presence of Ag_n^δ+ clusters and acidity of Al₂O₃ support was found to be one of the important parameter in promoting the formation and stabilization of Ag_n^δ+ clusters. Furthermore from pyridine adsorption results, presence of more number of Bronsted acid sites in Ag/Al₂O₃ (SG) is confirmed, which could also contribute to low temperature hydrocarbon activation and improve NO conversion. In situ FT-IR measurements revealed the higher rate of –CN and –NCO intermediate species formation over 4wt% Ag/Al₂O₃ (SG). We conclude that the physico–chemical properties of Al₂O₃ play a crucial role in NO _x conversion over Ag/Al₂O₃ catalysts. Thus, the activity of the Ag/Al₂O₃ catalyst can be tailored by using a proper type of Al₂O₃ support.     

Catalytic Activities of Al2O3-promoted NiSO4/TiO2 for Acid Catalysis

A series of catalysts, NiSO₄/Al₂O₃–TiO₂, for acid catalysis was prepared by the impregnation method, where support, Al₂O₃–TiO₂ was prepared by the coprecipitation method using a mixed aqueous solution of titanium tetrachloride and aluminum nitrate solution followed by adding an aqueous ammonia solution. The addition of nickel sulfate (or Al₂O₃) to TiO₂ shifted the phase transition of TiO₂ from amorphous to anatase to higher temperature because of the interaction between nickel sulfate (or Al₂O₃) and TiO₂. 15-NiSO₄/5-Al₂O₃–TiO₂ containing 15 wt% NiSO₄ and 5 mol% Al₂O₃, and calcined at 400°C exhibited maximum catalytic activities for both reactions, 2-propanol dehydration and cumene dealkylation. The catalytic activities for both reactions were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The charge transfer from Ti atoms to the neighboring Al atoms strengthens the Al–O bond between Al and the surface sulfate species. The addition of Al₂O₃ up to 5 mol% enhanced the acidity, thermal property, and catalytic activities of NiSO₄/Al₂O₃–TiO₂ gradually due to the interaction between Al₂O₃ and TiO₂ and consequent formation of Al–O–Ti bond.     

Isomerization of α-pinene over dealuminated ferrierite-type zeolites

Isomerization of α-pinene was performed on a series of dealuminated ferrierite (FER)-type zeolites in liquid phase at 363 K using a batch reactor. The course of zeolite dealumination was followed in detail using ²⁹Si, ²⁷Al, ¹H MAS NMR, XRD, FTIR, and sorption of nitrogen. The ammonium form of FER was dealuminated with aqueous solutions of HCl. While retaining the crystallinity of the zeolite particles, the treatments removed up to 53% of the tetrahedrally coordinated aluminum atoms from the FER framework. According to ²⁹Si MAS NMR studies, the framework aluminum atoms located at the 10-membered rings in the main channels of FER (T_B sites) were depleted preferentially from their positions. Even relatively mild dealumination of FER led to an active catalyst containing both Brønsted and Lewis centers, yielding up to 97% conversion of α-pinene at 363 K, in contrast to the 72% observed for the parent hydrogen form. Such catalytic behavior was discussed in terms of the conversion of a reactant inside micropores of the zeolite catalyst, on Brønsted acid centers with enhanced strength located probably in the vicinity of Lewis sites. The selectivity toward camphene and limonene changed smoothly with the dealumination level; thus, a higher selectivity toward limonene was observed at the expense of camphene formation with increasing the n_Si/n_Al ratio of the catalysts. The selectivity toward camphene and limonene was close to 85% for all of the materials studied. The initial rates of α-pinene transformations over FER-type materials exceeded those observed for other catalytic systems, heteropoly acid/SiO₂ and H₂SO₄/ZrO₂. This study demonstrates the successful application of a medium-pore zeolite for the catalytic transformation of α-pinene in liquid phase.