高耐磨超高分子量聚乙烯改性研究进展

从超高分子量聚乙烯的特点和探讨高聚物磨损机理出发，综述了高耐磨超高分子量聚乙烯的改性方法。     

专利文摘

正一种改性超高分子量聚乙烯纤维混纺制备方法本发明公开了一种改性超高分子量聚乙烯纤维混纺制备方法。其制备步骤为:步骤一,改性超高分子量聚乙烯的制备;A.先将超高分子量聚乙烯研磨成粉加入到反应釜中,然后向反应釜中加入十氢萘溶剂并对其进行加热溶解,制得超高分子量聚乙烯溶液;B.然后向反应釜中加入PTFE乳液、硅烷偶联剂、石墨和助剂,制得改性超高分     

高耐磨超高分子量聚乙烯改性研究进展

从超高分子量聚乙烯的特点和探讨高聚物磨损机理出发，综述了高耐磨超高分子量聚乙烯的改性方法。     

超高分子量聚乙烯的成型工艺及改性研究进展

本文介绍了超高分子量聚乙烯材料的基本性能,并由其性能决定的成型工艺,由于超高分子量聚乙烯熔体粘度极高,加工比较困难,限制了其的应用;通过综述近年来的超高分子量聚乙烯的改性研究进展,认为只有进行有力的改性研究,才可以将超高分子量聚乙烯的优异性能得到更为广泛研究和应用。     

改善超高分子量聚乙烯纤维粘合性能的研究

本文旨在分析、探讨超高分子量聚乙烯纤维表面处理的各种方法，如等离子体法、化学试剂氧化法等。通过其表面处理，纤维表面或粗糙度有了提高或携带了极性基团，从而使超高分子量聚乙烯纤维与基体粘合性能得以改善。尤为关注近几年来对超高分子量聚乙烯纤维的改性新动态.     

超高分子量聚乙烯的特性及应用进展

超高分子量聚乙烯性能卓越、加工困难,是一种正在迅速崛起的工程性热塑性塑料。由于加工困难．国内外超高分子量聚乙烯的应用多集中在压制产品上,但是材料学家们从来没有停止过对超高分子量聚乙烯挤出制品的探讨。超高分子量聚乙烯的卓越性能源自于它具有极高的分子量,因此对超高分子量聚乙烯改性成功与否的判定在很大程度上取决于其制品的分子量保留的程度和在低温下的冲击韧性。作者利用新的挤出理念,精确的配方和精湛的工艺成功的挤出了分子量在250万以上的超高分子量聚乙烯管材制品,并对超高分子量聚乙烯的纤维、膜制品的应用进行了概要的介绍。     

超高分子量聚乙烯的生产制备与应用

介绍了近年来国内外超高分子量聚乙烯生产制备的通用工艺和最新工艺，以及超高分子量聚乙烯在各领域的应用情况。     

超高分子量聚乙烯的改性及其应用

综述了超高分子量聚乙烯的改性进展,研究了层状硅酸盐对超高分子量聚乙烯加工及理化性能的影响。     

超高分子量聚乙烯的成型工艺最新研究现状

介绍了超高分子量聚乙烯的熔体特性，如粘度极高、熔体指数几乎为零、摩擦因数小、临界剪切速率低等。并介绍了超高分子量聚乙烯的模压成型，挤出成型，注塑成型，吹塑成型以及其他成型方法国内外研究的最新进展。也提到了对超高分子量聚乙烯进行改性以改善其加工性能。     

超高分子量聚乙烯材料在石油化工企业的应用

概述了超高分子量聚乙烯材料的优越性能和在石油化工企业中机械设备零件、化工泵、油气输送管道、以及石油开采等各方面的应用进展。随着对超高分子量聚乙烯产品的不断改性与开发,超高分子量聚乙烯材料在石油化工企业将会得到越来越多的应用。     

UHMWPE共混改性HDPE薄膜性能的研究

采用中等摩尔质量聚乙烯（MMWPE）首先对超高摩尔质量聚乙烯（UHMWPE）进行改性，然后通过两步共混法制备了HDPE／UHMWPE共混吹塑薄膜，研究了共混物的力学、流变性能以及MMWPE对UHMWPE力学和流变性能的影响。实验结果表明，当改性UHMWPE中的MMWPE的质量分数为40％时，改性UHMWPE的力学性能下降不大，而流变性能大大改善。两步法制得的HDPE／UHMWPE薄膜表面的晶点明显减少，比一步法得到的薄膜的拉伸强度和撕裂强度分别提高了20％和12％，比纯HDPE的分别提高45％和21％。     

Tribological performance of self-lubricating polyurethane elastomer compounding with the modified ultra-high molecular weight polyethylene

Ultra-high molecular weight polyethylene (UHMWPE) powder was modified by surface treatment technology, then its wettability, dispersibility, mechanical, and tribological properties in polyurethane elastomer were studied. The testing results showed that after surface treatment, UHMWPE powder could infiltrate and disperse evenly in polyurethane, and build micro cross-link with the contact surface of polymer substrate, which is conducive to enhancing the internal stress of polymer and improving the mechanical properties. With a small amount of modified UHMWPE being added into the casting polyurethane (CPU) elastomer, the right-angled tearing strength increases and the abrasion loss decreases. Moreover, the elastomer surface self-lubricating performance of CPU compounding with modified UHMWPE is enhanced: compared with the neat CPU sample, the average friction coefficient of the CPU samples with 5%, 10%, and 15% of modified UHMWPE is reduced by 46.3%, 41.5%, and 39.0%, respectively, and the surface wear resistance is improved; under the high-load working condition, the CPU elastomer with 5% of modified UHMWPE has the optimal tribological performance.     

Surface modification of ultra‐high‐molecular‐weight polyethylene. II. Effect on the physicomechanical and tribological properties of ultra‐high‐molecular‐weight polyethylene/poly(ethylene terephthalate) composites

We performed surface modification of ultra‐high‐molecular‐weight polyethylene (UHMWPE) through chromic acid etching, with the aim of improving the performance of its composites with poly(ethylene terephthalate) (PET) fibers. In this article, we report on the morphology and physicomechanical and tribological properties of modified UHMWPE/PET composites. Composites containing chemically modified UHMWPE had higher impact properties than those based on unmodified UHMWPE because of improved interfacial bonding between the polymer matrix and the fibers and better dispersion of the fibers within the modified UHMWPE matrix. Chemical modification of UHMWPE before the introduction of PET fibers resulted in composites exhibiting improved wear resistance compared to the base material and compared to unmodified UHMWPE/PET composites. On the basis of the morphological studies of worn samples, microploughing and fatigue failure associated with microcracking were identified as the principle wear mechanisms. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

基于超高分子量聚乙烯及其复合材料摩擦学研究进展

综述了超高分子量聚乙烯(UHMWPE)及其改性复合材料的摩擦磨损规律的研究进展。传统方法改性对UHMWPE摩擦学性能的改善程度有限,而纳米粒子由于自身的表面效应、体积效应、量子尺寸效应和宏观量子隧道效应,使得纳米改性UHMWPE的摩擦学性能得到了很好的改善。     

Effects of stearic acid on the tensile properties of ultrahigh molecular weight polyethylene fibers

For the purpose of the development of ultrahigh molecular weight polyethylene (UHMWPE) fibers with improved tensile properties, the stearic acid (SA) was added to the gel spinning of UHMWPE and acted as a lubricant film. SA addition was intended to be 0.2, 0.4, 0.6, 0.8, and 1.0 wt% of UHMWPE for forming the SA modified UHMWPE fibers. The tensile properties, thermal properties, crystallization properties, and orientation properties of the prepared UHMWPE fibers were systematically investigated. Results show that there is a more significant tensile property for UHMWPE fibers as SA addition is 0.6 wt%. Their tensile strength and tensile modulus reach 32.86 and 1580.89 cN/dtex, which are raised to an extent of 12.0% and 7.7%, respectively, compared with UHMWPE fibers alone. Moreover, the thermal properties, crystallization properties, and orientation properties of the prepared UHMWPE fibers are enhanced observably when the SA addition is 0.6 wt%.     

用PE改进UHMPE流动性的研究

选用不同牌号的高密度聚乙烯(HDPE)和低密度聚乙烯(LDPE)作为超高摩尔质量聚乙烯(UHMWPE)的流动改性剂，通过对共混物流变转矩、熔体质量流动速率及力学性能的分析；探讨了配比对UHMWPE／PE共混物流动性的影响。结果表明：用中等摩尔质量的PE改善UHMWPE的加工流动性效果较好，流动性越好的中等摩尔质量PE对UHMWPE的流动性改善效果也越显著；但对共混物力学性能的不利影响也越大。     

Enhanced wear resistance of ultra-high molecular weight polyethylene fibers by modified-graphite oxide

A simple and feasible method to enhance the wear resistance of ultra-high molecular weight polyethylene (UHMWPE) fibers was reported. The graphite oxide (GO) prepared using improved Hummer's method was surface modified with hexadecylamine to improve its compatibility with UHMWPE. Combined with well-dispersion of modified-GO (m-GO) in dichloromethane and the fact that the viscosity of UHMWPE suspension can be decreased by dichloromethane, the well dispersed m-GO/dichloromethane was added into UHMWPE suspension to improve m-GO dispersion in UHMWPE fibers. Finally, UHMWPE fibers with different m-GO concentration were prepared using gel spinning technology. The effect of m-GO concentration on the structure and properties of modified UHMWPE fibers were investigated. The results indicated that the melting temperature and crystallinity of m-GO modified UHMWPE fibers increased with increasing of m-GO concentration, while the fiber's crystal sizes and orientation increased, thus the tensile strength of m-GO modified UHMWPE fibers remained almost undamaged. The introduction of m-GO is beneficial to the formation of smooth transfer film on fiber's surface, which enhanced the self-lubrication of UHMWPE fibers. Compared with pure UHMWPE fiber, the UHMWPE fiber containing 1.5 wt% m-GO had enhanced wear resistance by 55.4% and still maintained high tensile strength of 29.98 cN dtex⁻¹.     

超高相对分子质量聚乙烯纤维的表面改性研究

选择乙烯-醋酸乙烯酯共聚物作为表面改性剂,将其溶解在二甲苯中制成复合萃取液,对超高相对分子质量聚乙烯(UHMWPE)冻胶纤维进行萃取,经干燥和超倍拉伸制得表面改性UHMWPE纤维。对改性前后纤维的表面化学结构、结晶性能、表面粘接性能和力学性能进行了比较。结果表明:加入表面改性剂后,纤维表面引入了极性基团,结晶形态不变,纤维与树脂的抗界面剪切强度大大增加,纤维的力学性能变化不大。     

EVA共混改性UHMWPE纤维的表面性能

以乙烯-醋酸乙烯酯共聚物(EVA)作为共混改性剂,将其溶解在超高相对分子质量聚乙烯(UHMWPE)纺丝溶液中,制得共混改性UHMWPE冻胶纤维;对改性UHMWPE冻胶纤维进行萃取,干燥和热拉伸制得改性UHMWPE纤维;研究了改性前后纤维的结构与性能.结果表明:共混改性后UHMWPE纤维表面引入了极性基团,纤维与树脂基体...     

Surface modification of ultra‐high‐molecular‐weight polyethylene. I. Characterization and sintering studies

We performed surface modification of ultra‐high‐molecular‐weight polyethylene (UHMWPE) through chromic acid etching with the aim of improving the performance of UHMWPE's composites with poly(ethylene terephthalate) fibers. In part I of this study, we evaluated the effects of chemical modification on the surface properties of UHMWPE with X‐ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), and contact angle measurements. The thermal properties, rheology, and sintering behavior of the modified UHMWPE were compared to those of the base material. XPS and FTIR analysis confirmed the presence of carboxyl and hydroxyl groups on the surface of the modified powders. The substitution of polar groups into the backbone of the polymer decreased its contact angles with water and hexadecane and increased its surface energy, as evidenced by contact angle measurements. The modified UHMWPE was more crystalline than the base resin and less prone to thermal degradation. Although the rheological properties were virtually identical, the modified powders sintered more readily, presumably due to their higher surface energy, which suggested enhanced processability by compression molding. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006