Preparation and characterization of gel polymer electrolyte based on PVA-K2CO3

ABSTRACT

In this study, electrolyte materials were synthesized by mixing a highly conducting salt (K₂CO₃) with the poly(vinyl alcohol) (PVA) in different proportions (from 10 to 50 wt.%). The synthesized electrolyte was characterized using Fourier transform infrared (FTIR) spectroscopy, field-emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), electrochemical impedance spectroscopy (EIS), and linear sweep voltammetry (LSV) for their functional groups, morphology, thermal stability, glass transition temperature (T_g ), ionic conductivity, and potential window, respectively. Characterization results show that the complex formation between PVA and K₂CO₃ salt has been established by FTIR spectroscopic study, which indicates the detailed interaction between PVA and the salts in PVA-K₂CO₃ composites while the amorphous nature of the electrolyte after incorporation of the salts has been confirmed by FESEM analysis. Similarly, TGA and DSC analysis revealed that both decomposition temperature and T_g of the synthesized electrolytes decrease with the addition of K₂CO₃ due to the strong plasticizing effect of the salt. The results confirm that the electrolytes have sufficient thermal stability for supercapacitor operation, as well as an amorphous phase to effectively deliver high ionic conductivity. The highest ionic conductivity of 4.53 × 10^?3 S cm^?1 at 373 K and potential window of 2.7 V was exhibited by PK30 (30 wt.% K₂CO₃), which can be considered as high value for solid-state electrolytes which are superior to those electrolytes from PVA salts earlier reported. The results similarly show that the prepared electrolyte is temperature-dependent as conductivity increase with increase in temperature. Based on these properties, it can be imply that the PVA-K₂CO₃ gel polymer electrolyte (GPE) could be a promising electrolyte candidate for EDLC applications. The results indicate that the PVA-K₂CO₃ as a new electrolyte material has great potential in practical applications of portable energy-storage devices.     

Carbon dioxide capture under postcombustion conditions using amine-functionalized SBA-15: Kinetics and multicyclic performance

ABSTRACT

In this work, ordered mesoporous SBA-15 was synthesized and functionalized by polyethyleneimine (PEI). The morphological properties were characterized by N₂ adsorption/desorption, field–emission scanning electron microscopy (FE-SEM), high–resolution transmission electron microscopy (HR-TEM) and Fourier transform infrared (FTIR) spectroscopy methods. The carbon dioxide (CO₂) uptake on the sorbents, kinetics of CO₂ adsorption/desorption and long-term multicycle stability of PEI-impregnated sorbent were measured. An optimal amine loading of 50 wt.% showed a CO₂ adsorption capacity ~3.09 mmol g^?1 using 10% pre-humidified CO₂ at 75°C. The presence of moisture in flue gas showed a promoting effect in CO₂ sorption capacity. The temperature swing adsorption/desorption cycles showed excellent multicycle stability over 60 cycles during 65 h of operations under humid CO₂.     

Pyrolysis of pine wood in a slowly heating fixed-bed reactor: Potassium carbonate versus calcium hydroxide as a catalyst

Catalytic pyrolysis of pine wood was carried out in a fixed-bed reactor heated slowly from room temperature to 700 °C under a stream of purging argon to examine the effects of the physically mixed K₂CO₃ or Ca(OH)₂ on the pyrolysis behaviors. K₂CO₃ demonstrated a stronger catalysis for decomposition of hemicellulose, cellulose and lignin constituents, leading to the reduced yield of liquid product in conjunction with the increased yields of gaseous and char products because of the promoted secondary reactions of liquid product. With the addition of 17.7 wt.% of K₂CO₃, none of saccharides, aldehydes and alcohols was formed and the formation of acids, furans and guaiacols was substantially reduced, whereas the yields of alkanes and phenols were increased. Potassium led to an increase in the cumulative yields of H₂, CO₂ and CO at 700 °C. Ca(OH)₂ somewhat promoted the decomposition of cellulose and lignin constituents, and the effect of Ca(OH)₂ on the yields of liquid and char was opposite to that of K₂CO₃. With the addition of 22.2 wt.% Ca(OH)₂, some groups of liquid product such as acids and aldehydes disappeared completely and the yields of saccharides, furans and guaiacols were somewhat reduced, while the yield of alcohols was remarkably increased in contrast to the result of K₂CO₃. The addition of Ca(OH)₂ did not significantly change the total yield of gaseous product at 700 °C but enhanced the yield of H₂.     

Development of new alumina-modified sorbents for CO2 sorption and regeneration at temperatures below 200 °C

A new regenerable alumina-modified sorbent was developed for CO₂ capture at temperatures below 200 °C. The CO₂ capture capacity of a potassium-based sorbent containing Al₂O₃ (KAlI) decreased during multiple CO₂ sorption (60 °C) and regeneration (200 °C) tests due to the formation of the KAl(CO₃)(OH)₂ phase, which could be converted into the original K₂CO₃ phase above 300 °C. However, the new regenerable potassium-based sorbent (Re-KAl(I)) maintained its CO₂ capture capacity during multiple tests even at a regeneration temperature of 130 °C. In particular, the CO₂ capture capacity of the Re-KAl(I)60 sorbent which was prepared by the impregnation of Al₂O₃ with 60 wt.% K₂CO₃ was about 128 mg CO₂/g sorbent. This excellent CO₂ capture capacity and regeneration property were due to the characteristics of the Re-KAl(I) sorbent producing only a KHCO₃ phase during CO₂ sorption, unlike the KAlI30 sorbent which formed the KHCO₃ and KAl(CO₃)(OH)₂ phases even at 60 °C. This result was explained through the structural effect of the support containing the KAl(CO₃)(OH)₂ phase which was prepared by impregnation of Al₂O₃ with K₂CO₃ in the presence of CO₂.     

Repeated use of immobilized lipase for monoacylglycerol production by solid-phase glycerolysis of olive oil

By using immobilized lipase for production of monoacylglycerol (MAG) by solid-phase glycerolysis of fats and oils, the enzyme could be recovered easily from the reaction mixture and recycled to reduce the cost of the catalyst. Several support materials (CaCO₃, CaSO₄·2H₂O, Ca₂P₂O₇, and Celite) were screened for immobilization of Pseudomonas sp. lipase by adsorption and tested for solid-phase glycerolysis of olive oil. Immobilization made the reuse of enzyme feasible. CaCO₃ proved to be the best support: 90% MAG (wt% in the glycerolfree reaction mixture after 72 h of reaction time) was obtained until the fifth use, 80% after the seventh use, and 60% after the tenth use. The same support was found suitable for immobilization of two other bacterial lipases from Chromobacterium viscosum and Pseudomonas pseudoalkali.     

SOLID BASE CATALYZED TRANSESTERIFICATION OF CANOLA OIL

Catalytic activities of synthesized solid base catalysts (alumina loaded with solution of different potassium compounds such as KI, KF, K₂CO₃, and KNO₃ with the loading amount of 35 wt.%) were tested for the transesterification reaction of canola oil with methanol and ethanol in a batch reactor in a temperature range of 25–60°C and different feed ratios of methanol/oil between 6:1 and 18:1. Synthesized KF/Al₂O₃ solid base catalyst showed the highest activity in the transesterification of canola oil with methanol and gave much stabler methyl ester content during the reaction with the highest yield of 99.6% at the end of the eight-hour reaction time at 60°C, with a methanol/oil ratio of 15:1 and a catalyst amount of 3 wt.%. Formation of K₂O phase and the formation of the surface Al-O-K groups by salt-support interactions were observed during the synthesis of the catalysts. Methanol was found to be much more reactive than ethanol in the transesterification reaction.     

Biodiesel Production from Soybean Oil Catalyzed by Li<Subscript>2</Subscript>CO<Subscript>3</Subscript>

In the present study, we synthesized biodiesel from soybean oil through a transesterification reaction catalyzed by lithium carbonate. Under the optimal reaction conditions of methanol/oil molar ratio 32:1, 12 % (wt/wt oil) catalyst amount, and a reaction temperature of 65 °C for 2 h, there was a 97.2 % conversion to biodiesel from soybean oil. The present study also evaluated the effects of methanol/oil ratio, catalyst amount, and reaction time on conversion. The catalytic activity of solid base catalysts was insensitive to exposure to air prior to use in the transesterification reaction. Results from ICP-OES exhibited non-significant leaching of the Li₂CO₃ active species into the reaction medium, and reusability of the catalyst was tested successfully in ten subsequent cycles. Free fatty acid in the feedstock for biodiesel production should not be higher than 0.12 % to afford a product that passes the EN biodiesel standard. Product quality, ester content, free glycerol, total glycerol, density, flash point, sulfur content, kinematic viscosity, copper corrosion, cetane number, iodine value, and acid value fulfilled ASTM and EN standards. Commercially available Li₂CO₃ is suitable for direct use in biodiesel production without further drying or thermal pretreatment, avoiding the usual solid catalyst need for activation at high temperature.     

Selective CO oxidation over promoted Au/γ-Al2O3 catalysts in the presence of CO2 and H2O in the feed

In this work, the effect of promoter type (Mg, Mn, Ce, Co, Fe and Ni) on selective CO oxidation performance of Au/γ-Al₂O₃ was studied with the realistic feed stream containing CO₂ and H₂O. The effects of Au loading, promoter loading, reaction temperature and the feed composition were also investigated. It was found that MgO was the best promoter in the presence of CO₂ and H₂O, and 1.25 wt.% Mg was sufficient for promotion. The CO conversion decreased with the addition of CO₂ while the presence of H₂O had some positive effects.     

Studies on Mechanical,Thermal, and Flame Retarding Properties of Polybutadiene Rubber (PBR) Nanocomposites

An effect of nanosize CaCO₃ on physical, mechanical, thermal and flame retarding properties of PBR was compared with commercial CaCO₃ and fly ash filled PBR. CaCO₃ at the rate of 9, 15, and 21 nm were added in polybutadiene rubber (PBR) at 4, 8 and 12 wt.% separately. Properties such as swelling index, specific gravity, tensile strength, Young's modulus, elongation at break, modulus at 300% elongation, glass transition temperature, decomposition temperature, flame retardency, hardness, and abrasion resistances were determined. The swelling index decreased and specific gravity increased with reduction in particle size of fillers in PBR composites. There was significant improvement in physical, mechanical, thermal and flame-retarding properties of PBR composites due to a reduction in the particle size of fillers. Maximum improvement in mechanical and flame retarding properties was observed at 8 wt.% of filler loading. This increment in properties was more pronounced in 9 nm size CaCO₃. The results were not appreciable above 8 wt.% loading of nano fillers because of agglomeration of nanoparticles. In addition, an attempt was made to consider some thermodynamically aspects of resulting system. The cross-linkage density has been assessed by Flory-Rehner equation in which free energy was increased with increase in filler content.     

Influence of K2CO3 catalyst on rate of hydrogen gasification of carbon black

Kinetic rate measurements of the hydrogen gasification of a graphiticed carbon black at 865°C and 500 psig hydrogen are reported for K₂CO₃ loadings of 0, 1, 5 and 10 wt. %. Potassium loss was measured during reaction; surface area and catalyst loading of residual samples were measured after experiment. A twentyfold increase in gasification rate at 50%–70% conversion is observed upon addition of 10 wt. % K₂CO₃. Specific reaction rate is approximately constant in the presence of 5% and 10% catalyst but decreases for the uncatalyzed sample. These results, as well as the results of experiments in which the carbon is first degassed, support the postulate that surface oxygen is the primary catalytic entity in the hydrogen gasification and that K₂CO₃ merely stabilizes and provides additional oxygen on the surface.     

Nano-silica/polysulfone asymmetric mixed-matrix membranes (MMMs) with high CO2 permeance in the application of CO2/N2 separation

Nano-sized silica/polysulfone (PSf) flat sheet asymmetric MMMs with high CO₂ permeance for CO₂/N₂ separation were fabricated by dry/wet phase inversion method using N, N-dimethylacetamide (DMAc) and tetrahydrofuran (THF) as solvents and ethanol as additives. The results indicated that the addition of nano-silica on the polymer matrix resulted on reduced membrane performance due to void formation and particle agglomeration. Optimum membrane performance was obtained at the following fabrication parameters: 22 wt.% PSf, 31.8 wt.% DMAc, 31.8 wt.% THF, 14.4 wt.% ethanol, 20 s evaporation time, and 0 wt.% silica loading, with CO₂/N₂ selectivity of 15.6 and CO₂ permeance of 14.2 GPU.     

CO2 adsorption performance of polyethyleneimine-modified ion-exchange resin

A series of solid amine adsorbents were prepared by the template method with ion-exchange resin (D001) as the carrier and polyethyleneimine (PEI) as the modifier. The absorbents were characterized by energy disperse spectroscopy (EDS), scanning electron microscope (SEM), N₂ adsorption–desorption, Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) techniques. The effects of PEI loading, adsorption temperature and influent velocities on CO₂ adsorption capacity in a fixed-bed reactor were investigated. The results show that the solid amine adsorbent prepared by the template method had a better PEI dispersion, stability and CO₂ adsorption capacity. The maximum CO₂ adsorption capacity was 3.98 mmol·g^?1 when PEI loading was 30%, the adsorption temperature was 65°C and the influent velocity was 40 mL·min^?1. The CO₂ adsorption capacity decreased only by 9.50% after 10 cycles of adsorption–desorption tests. The study of kinetics indicates that both chemical adsorption and physical adsorption occurred in the CO₂ adsorption process. The CO₂ adsorption process included fast breakthrough adsorption and gradually approaching equilibrium stage. The particle internal diffusion process was the control step for CO₂ adsorption.     

Effect of water pretreatment on CO<Subscript>2</Subscript> capture using a potassium-based solid sorbent in a bubbling fluidized bed reactor

A bubbling fluidized bed reactor was used to study CO₂ capture from flue gas by using a potassium-based solid sorbent, sorbKX35 which was manufactured by the Korea Electric Power Research Institute. A dry sorbent, sorbKX35, consists of K₂CO₃ for absorption and supporters for mechanical strength. To increase initial CO₂ removal, some amount of H₂O was absorbed in the sorbent before injecting simulated flue gas. It was possible to achieve 100% CO₂ removal for more than 10 minutes at 60°C and a residence time of 2 s with H₂O pretreatment. When H₂O pretreatment time was long enough to convert K₂CO₃ of sorbKX35 into K₂CO₃ · 1.5H₂O, CO₂ removal was excellent. The results obtained in this study can be used as basic data for designing and operating a large scale CO₂ capture process with two fluidized bed reactors. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Solvent‐free synthesis of glycerol carbonate and glycidol from 3‐chloro‐1,2‐propanediol and potassium (hydrogen) carbonate

BACKGROUND: An indirect solvent‐free synthetic approach for obtaining glycerol carbonate and glycidol from glycerol and CO₂ through their more reactive and easily synthesizable derivatives 3‐chloro‐1,2‐propanediol (HAL) and potassium (hydrogen) carbonate has been studied. RESULTS: The reaction is fast with source of carbonation and temperature having a strong influence on the results. A yield of 80% glycerol carbonate together with a simultaneous substantial production of glycidol (0.56 mol mol^?1 glycerol carbonate) are obtained using K₂CO₃ as the carbonation source at 80 °C, a reaction time of 30 min and a 3:1 HAL/K₂CO₃ molar ratio. A lower yield of glycerol carbonate (60%) is obtained from KHCO₃ after 50 min with the other experimental conditions remaining unchanged. In this case, glycidol formation is zero or insignificant. Glycerol is also obtained in high yields, although in much lower amounts from KHCO₃ (～0.59 mol mol^?1 glycerol carbonate independent of operating conditions) than from K₂CO₃ (0.84–1.1 mol mol^?1 glycerol carbonate, depending on experimental conditions). CONCLUSIONS: The proposed synthetic strategy overcomes the currently difficult direct reaction between glycerol and CO₂, leading to the simultaneous synthesis of two valuable chemicals: glycerol carbonate and glycidol. However, glycerol is also obtained in substantial amounts thus decreasing the overall yield of the process. Thus, methods for preventing its formation must be developed for industrial feasibility. Copyright © 2010 Society of Chemical Industry     

Effects of Synthesis Temperature and Support Material on CO2 and CH4 Permeation through SAPO-34 Membranes

In this research, continuous SAPO-34 membranes were synthesized via secondary growth method onto both α-Al₂O₃ and mullite supports at three levels of synthesis temperature: 185, 195, and 220°C for 24 h. The synthesized membranes were characterized using XRD and SEM analysis and single gas permeation experiments. It was found out that support material and synthesis temperature both have significant effects on the membrane performance. At higher synthesis temperature, SAPO-34 crystals grown over the mullite support become more uniform and smaller in size but those grown on the α-Al₂O₃ support become larger. Effect of synthesis temperature on single gas permeation properties of the synthesized SAPO-34 membranes was also studied. For the mullite supported membranes, the CH₄ and CO₂ permeances decrease as synthesis temperature increases; but in the case of the alumina supported membranes, by increasing synthesis temperature, CH₄ and CO₂ permeances first decrease up to 195°C and then increase up to 220°C. Even in equal membrane thicknesses, the mullite supported membrane shows lower gas permenaces. Increasing synthesis temperature decreases CO₂/CH₄ ideal selectivity for the α-Al₂O₃ supported membranes, while increases for the mullite supported membranes. Under optimum synthesis conditions, at room temperature and 2 bar feed pressure, the CO₂ permeance through the α-Al₂O₃ and the mullite supported SAPO-34 membranes are 8.2 × 10^?7 and 8.5 × 10^?8 (mol/m² · s · Pa), respectively, and CO₂/CH₄ ideal selectivities are 51 and 61, respectively.     

Separation of CO2 and N2 on Zeolite Silicalate-1 Membrane Synthesized on Novel Support

This paper reports on the properties of an MFI-type zeolite (silicalite-1) membrane synthesized on a novel tubular support with a 0.45 µm-pore size active layer consisting of zirconium and titanium oxides. Even though the membrane was synthesized by a pore plugging method, apart from penetrating into the support, the silicalite-1 crystals formed a 1.5 µm layer on top of the support. After the zeolite synthesis, the Si constituted more than 35% of the active layer of the support, which implies small size and close packing of the silicalite-1 crystals in the pores of the active layer.

Single gas permeation tests with N₂ and CO₂ revealed comparable N₂ and CO₂ permeances. On the other hand, CO₂/N₂ gas separation tests performed at different total feed pressures and feed compositions lead to CO₂/N₂ permselectivities as high as 26.0, with the corresponding CO₂ permeance of 6 × 10^?8 mol/m² Pa s. The effects of changing the partial pressure gradient of CO₂ across the membrane by means of varying the total feed pressure and the feed composition on the CO₂ permeance and CO₂/N₂ permselectivity are discussed.     

Separation of CO2 by 2-amino-2-methyl-1-propanol aqueous solution in microporous hydrophobie hollow fiber contained liquid membrane

The absorption of CO₂ from a mixture of CO₂/N₂ gas was carried out using a flat-stirred vessel and the polytetrafluoroethylene hollow fiber contained aqueous 2-amino-2-methyl-1-propanol (AMP) solution. The reaction of CO₂ with AMP was confirmed to be a second order reversible reaction with fast-reaction region. The mass transfer resistance in the membrane side obtained from the comparison of the measured absorption rates of CO₂ in a hollow fiber contained liquid membrane with a flat-stirred vessel corresponded to about 90% of overall-mass-transfer resistance. The mass transfer coefficient of hollow fiber phase could be evaluated, which was independent of CO₂ loading.     

Steam reforming of ethanol on Ni–CeO2–ZrO2 catalysts: Effect of doping with copper, cobalt and calcium

Steam reforming (SR) and oxidative steam reforming (OSR) of ethanol were investigated over undoped and Cu, Co and Ca doped Ni/CeO₂–ZrO₂ catalyst in the temperature range of 400–650 °C. The nickel loading was kept fixed at 30 wt.% and the loading of Cu and Co was varied from 2 to 10 wt% whereas the Ca loading was varied from 5 to 15 wt.%. The catalysts were characterized by various techniques, such as surface area, temperature programmed reduction, X-Ray diffraction and H₂ chemisorption. For Cu and Co doped catalyst, CuO and Co₃O₄ phases were detected at high loading whereas for Ca doped catalyst, no separate phase of CaO was found. The reducibility and the metal support interactions were different for doped catalysts and varied with the amount and nature of dopants. The hydrogen uptake, nickel dispersion and nickel surface area was reduced with the metal loading and for the Co loaded catalysts the dispersion of Ni and nickel surface area was very low. For Cu and Ca doped catalysts, the activity was increased significantly and the main products were H₂, CO, CH₄ and CO₂. However, the Co doped catalysts showed poor activity and a relatively large amount of C₂H₄, C₂H₆, CH₃CHO and CH₃COCH₃ were obtained. For SR, the maximum enhancement in catalytic activity was obtained with in the order of NCu5. For Cu–Ni catalysts, CH₃CHO decomposition and reforming reaction was faster than ethanol dehydrogenation reaction. Addition of Cu and Ca enhanced the water gas shift (WGS) and acetaldehyde reforming reactions, as a result the selectivity to CO₂ and H₂ were increased and the selectivity to CH₃CHO was reduced significantly. The maximum hydrogen selectivity was obtained for Catalyst N (93.4%) at 650 °C whereas nearly the same selectivity to hydrogen (89%) was obtained for NCa10 catalyst at 550 °C. In OSR, the catalytic activity was in the order N > NCu5 > NCa15 > NCo5. In the presence of oxygen, oxidation of ethanol was appreciable together with ethanol dehydrogenation. For SR reaction, the highest hydrogen yield was obtained on the undoped catalyst at 600 °C. However, with calcium doping the hydrogen yields are higher than the undoped catalyst in the temperature range of 400–550 °C.     

Effect of Regeneration Temperature on the Composition and Carbon Dioxide Sorption Ability of a K2CO3/Al2O3 Solid Sorbent in a Bubbling Fluidized Bed Reactor

The effect of the regeneration temperature (150°, 250°, and 350°C) during multiple CO₂ cyclic sorption-regeneration cycles of a K₂CO₃/Al₂O₃ solid sorbent in a bubbling fluidized bed reactor was evaluated in terms of the CO₂ capture capacity and chemical composition of the solid sorbent. The CO₂ capture capacity after regeneration at 150° and 250°C decreased with increasing cycle numbers, reaching approximately 57 and 78%, respectively, and 19.0 and 39.3%, respectively, of the original capacity after one and five regeneration cycles. This decline in the CO₂ capture capacity was due to the accumulation of KHCO₃ (at 150°C) and KAl(CO₃)₂(OH)₂ (150° and 250°C) from their incomplete degradation back to the K₂CO₃/Al₂O₃ solid sorbent. When regenerated at 350°C, the CO₂ capture capacity remained essentially constant in each cycle number because of complete desorption (no residual KHCO₃ and KAl(CO₃)₂(OH)₂). The formation mechanism of complex structure occurred similar to the one in a fixed bed reactor/thermogravimetric analyzer with lower regeneration temperature. The general operation conditions for K₂CO₃/Al₂O₃ solid sorbents are summarized.     

EFFECT OF ACETIC ACID ON CO2 CORROSION OF CARBON STEEL IN VAPOR-WATER TWO-PHASE HORIZONTAL FLOW

The effect of acetic acid on the corrosion behavior of X 65 and C 1018 carbon steel in vapor-water two-phase stratified flow (Vsg: 2 m/s; Vsl: 0.1 m/s) at 2 bars total pressure, 1.54 bars CO₂ partial pressure, pH 5.5, and 80°C was studied in a low pressure-high temperature multiphase flow horizontal loop using electrochemical and mass loss techniques. The liquid phase is composed of 1% NaCl aqueous solution containing different concentrations of acetic acid (500 to 5000 ppm total acetic acid), and the gas phase is composed of CO₂-acetic acid-water vapor mixture. The corrosion rates, on both the top and bottom of the line, increase with increase in acetic acid concentration, which was attributed to the contribution of hydrogen ions by the free acetic acid to the cathodic reaction. Partial coverage of the metal surface by FeCO₃ on both the top and bottom of the line is reported to be responsible for the observed localized corrosion. Surface analysis investigated with SEM and XRD is reported.

A vapor-liquid equilibrium model was developed for the system studied.