APPLICATION OF UF TECHNOLOGY TO LARGE-SCALE SYNTHESIS OF GT 267-004, A SEQUESTRANT FOR C. DIFFICILE TOXIN

GT 267-004 is a nonabsorbed, nonantibiotic, high molecular weight anionic polymer that is undergoing clinical evaluation as a Clostridium difficile toxin sequestrant. The API is a mixed salt form that consists of approximately 30 to 50% potassium and 70 to 50% sodium as the counterions on the polymer.

The initial polymerization process results in an aqueous polymer solution with the polymer in the 100% sodium form. It also contains some oligomeric impurities. UF technology was applied in a novel way to convert the single-salt polymer to the mixed salt form and to simultaneously remove the oligomers below the required specification limits in a single-unit operation.

Experiments with a UF lab unit validated the concept of simultaneously performing ion exchange and purification. An appropriate amount of potassium chloride was added to the polymer solution to carry out the ion exchange considering the selectivity of the polymer for the potassium ion over the sodium ion. The resulting mixed salts in solution were removed using ultrafiltration membranes. The process produced the API in excellent purity.

The lab data were used to scale up the process to produce several hundred kg of the API. The engineering analysis of the large-scale UF operation was carried out to run the UF process in the cyclic mode and in the diafiltration mode. The UF operation was optimized with respect to time, water usage, operability, and the concentration of product solution required for the subsequent processing.

The optimized UF process was found to be a very cost-effective and time-efficient route to produce the new API.     

INNOVATIVE APPROACHES TO SYNTHESIS OF GT 267-004, A SEQUESTRANT FOR C. DIFFICILE TOXIN

GT 267-004 is a nonabsorbed, nonantibiotic, high molecular weight anionic polymer that is undergoing clinical evaluation as a Clostridium difficile toxin sequestrant. The active pharmaceutical ingredient (API) is a mixed salt form that consists of approximately 30 to 50% potassium and 70 to 50% sodium as the counterions on the polymer. The initial polymerization process results in an aqueous polymer solution with the polymer in the 100% sodium form. This article describes the use of two innovative approaches, electrodialysis (ED) and ion exchange using ion exchange resins (IXR), to convert the single-salt polymer to the mixed-salt form. Electrodialysis experiments were conducted using a stack of five cells, each of which contained two cation and one anion exchange membranes. The electrodialysis was run in batch mode with a sodium chloride solution as the concentrate stream and a potassium chloride solution as the diluate stream. The ED process was monitored on-line by measuring the conductivity of the streams. Yield loss of the API through the ED membranes was minimal. The ED process was found to be fast, efficient, and reproducible. The ion exchange experiments were conducted using a strong acid cation resin in the potassium form. By using a fixed bed column mode, an appropriate amount of ion exchange was carried out to produce the mixed-salt API in the effluent stream. The resin bed could be regenerated using KCl solution and reused for subsequent batches of polymer solution. The recovery of the API in the product solution was excellent. The ion exchange route was used to synthesize radio-labeled API for clinical trials.     

INNOVATIVE APPROACHES TO SYNTHESIS OF GT 267-004, A SEQUESTRANT FOR C. DIFFICILE TOXIN

GT 267-004 is a nonabsorbed, nonantibiotic, high molecular weight anionic polymer that is undergoing clinical evaluation as a Clostridium difficile toxin sequestrant. The active pharmaceutical ingredient (API) is a mixed salt form that consists of approximately 30 to 50% potassium and 70 to 50% sodium as the counterions on the polymer. The initial polymerization process results in an aqueous polymer solution with the polymer in the 100% sodium form. This article describes the use of two innovative approaches, electrodialysis (ED) and ion exchange using ion exchange resins (IXR), to convert the single-salt polymer to the mixed-salt form. Electrodialysis experiments were conducted using a stack of five cells, each of which contained two cation and one anion exchange membranes. The electrodialysis was run in batch mode with a sodium chloride solution as the concentrate stream and a potassium chloride solution as the diluate stream. The ED process was monitored on-line by measuring the conductivity of the streams. Yield loss of the API through the ED membranes was minimal. The ED process was found to be fast, efficient, and reproducible. The ion exchange experiments were conducted using a strong acid cation resin in the potassium form. By using a fixed bed column mode, an appropriate amount of ion exchange was carried out to produce the mixed-salt API in the effluent stream. The resin bed could be regenerated using KCl solution and reused for subsequent batches of polymer solution. The recovery of the API in the product solution was excellent. The ion exchange route was used to synthesize radio-labeled API for clinical trials.