ZINC ELECTRODE CYCLE-LIFE PERFORMANCE IN ALKALINE ELECTROLYTES HAVING REDUCED ZINC SPECIES SOLUBILITY

Electrolytes having 3.5 M hydroxide-ion concentration were tested in 1.35 Ah Zn/NiOOH cells to evaluate their ability to reduce the extent of zinc species migration and slow the rate of cell capacity decline. Alkaline-fluoride and alkaline-borate electrolytes, in which ZnO solubility is approximately 25% of that in standard 7.4 M KOH electrolyte, exhibited 0.09-0.14%/cycle zinc-electrode area loss, which may be compared to a value of 0.46%/cycle observed in standard electrolyte. In addition, no zinc penetration of the separator occurred in cells that employed alkaline-fluoride and alkaline-borate electrolytes, even when zinc-electrode overpotentials reached 290 mV at the end of charge. Less than 2% of the zinc remaining after cycling was electrochemically inactive.     

ZINC ELECTRODE CYCLE-LIFE PERFORMANCE IN ALKALINE ELECTROLYTES HAVING REDUCED ZINC SPECIES SOLUBILITY

Electrolytes having 3.5 M hydroxide-ion concentration were tested in 1.35 Ah Zn/NiOOH cells to evaluate their ability to reduce the extent of zinc species migration and slow the rate of cell capacity decline. Alkaline-fluoride and alkaline-borate electrolytes, in which ZnO solubility is approximately 25° of that in standard 7.4 M KOH electrolyte, exhibited 0.09-0.14^°/cycle zinc-electrode area loss, which may be compared to a value of 0.46^°/cycle observed in standard electrolyte, In addition, no zinc penetration of the separator occurred in cells that employed alkaline-fluoride and alkaline-borate electrolytes, even when zinc-electrode overpotcntials reached 290 mV at the end of charge. Less than 2^° of the zinc remaining after cycling was electrochemically inactive.     

Performance of lithium tetrafluorooxalatophosphate in methyl butyrate electrolytes

Methyl butyrate (MB) has been investigated as a co-solvent for lithium-ion battery electrolytes to improve the performance at low temperature (?10 to ?30 °C). The cycling performance of graphite/LiNi_1/3Co_1/3Mn_1/3O₂ cells with 1.2 M lithium tetrafluorooxalatophosphate (LiFOP) in 2:2:6 EC/EMC/MB was compared to 1.2 M LiPF₆ in both 3:7 EC/EMC and 2:2:6 EC/EMC/MB. The LiFOP/MB electrolyte has a good operational temperature window and comparable cycling performance to the LiPF₆ electrolyte at both room temperature and low temperature (?10 °C). However, after accelerated aging the LiFOP/MB electrolyte has worse performance at very low temperature (?30 °C) compared to LiPF₆ electrolytes. Ex-situ surface analysis was conducted by scanning electron microscopy, X-ray photoelectron spectroscopy, and Fourier transfer infrared spectroscopy to provide insight into the performance differences.     

Dye-sensitized solar cells based on electrospun poly(vinylidenefluoride-co-hexafluoropropylene) nanofibers

Poly(vinylidenefluoride-co-hexafluoropropylene) (PVDF-HFP) nanofibers were prepared by the electrospinning method and used as polymer electrolytes in dye-sensitized solar cells (DSSCs). The electrolyte uptake and ionic conductivity of electrospun PVDF-HFP nanofibers with different diameters changed significantly, regardless of the nanofiber thickness. The PVDF-HFP nanofibers prepared from a 15 wt% spinning solution showed high ionic conductivity (1.295 S/cm) and electrolyte uptake (947 %). DSSCs based on the 15 wt% PVDF-HFP nanofiber electrolyte showed an electron transit time of 6.34 × 10^?3 s, electronic recombination time of 5.88 × 10^?2 s, and conversion efficiency of 3.13 %. Thus, we concluded that the electrospun PVDF-HFP nanofibers can be used as polymer electrolytes in flexible DSSCs as well.     

Performance evaluation of electrocoagulation process using zinc electrodes for removal of urea

ABSTRACT

This study investigated the ability of the electrocoagulation process to remove urea from synthetic and real wastewater using zinc electrodes. The electrocoagulation cell was operated under various conditions of current density, initial pH, electrode spacing, and electrolytes. The results indicated that the maximum urea removal reached was 66%, which occurred at a current density of 21 mA/cm², initial pH = 7.0, 4 cm electrode spacing, and using magnesium chloride as the electrolyte. By-products were analyzed using FTIR. The anode’s morphology was examined using a scanning electron microscope. Results were compared with chemical coagulation using zinc sulfate as the coagulant.     

Rechargeable lithium/sulfur battery with suitable mixed liquid electrolytes

The suitability of some single/binary liquid electrolytes and polymer electrolytes with a 1 M solution of LiCF₃SO₃ was evaluated for discharge capacity and cycle performance of Li/S cells at room temperature. The liquid electrolyte content in the cell was found to have a profound influence on the first discharge capacity and cycle property. The optimum, stable cycle performance at about 450 mAh g⁻¹ was obtained with a medium content (12 μl) of electrolyte. Comparison of cycle performance of cells with tetra(ethylene glycol)dimethyl ether (TEGDME), TEGDME/1,3-dioxolane (DIOX) (1:1, v/v) and 1,2-dimethoxyethane (DME)/di(ethylene glycol)dimethyl ether (DEGDME) (1:1, v/v) showed better results with the mixed electrolytes based on TEGDME. The addition of 5 vol.% of toluene in TEGDME had a remarkable effect of increasing the initial discharge capacity from 386 to 736 mAh g⁻¹ (by >90%) and stabilizing the cycle properties, attributed to the reduced lithium metal interfacial resistance obtained for the system. Polymer electrolyte based on microporous poly(vinylidene fluoride) (PVdF) membrane and TEGDME/DIOX was evaluated for ionic conductivity at room temperature, lithium metal interfacial resistance and cycle performance in room-temperature Li/S cells. A comparison of the liquid electrolyte and polymer electrolyte showed a better performance of the former.     

Effective influences of 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl) imide (EMIMTFSI) ionic liquid on the ion transport properties of micro-porous zinc-ion conducting poly (vinyl chloride) /poly (ethyl methacrylate) blend-based polymer electrolytes

A series of new gel polymer electrolytes (GPEs) based on different concentrations of a hydrophobic ionic liquid (IL) 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl) imide (EMIMTFSI) entrapped in an optimized typical composition of polymer blend-salt matrix [poly(vinyl chloride) (PVC) (30 wt%) / poly(ethyl methacrylate) (PEMA) (70 wt%) : 30 wt% zinc triflate Zn(CF₃SO₃)₂] has been prepared using facile solution casting technique. The AC impedance analysis has revealed the occurrence of the maximum ionic conductivity of 1.10 × 10^?4 Scm^?1 at room temperature (301 K) exhibited by the PVC/PEMA- Zn(OTf)₂ system containing 80 wt% ionic liquid. The addition of EMIMTFSI into the optimized PVC/PEMA- Zn(OTf)₂ system in different weight percentages enhances the number of free zinc ions thereby leading to enrichment of ionic conductivity. The structural and complexation behaviour of the as prepared polymer gel electrolytes was substantiated by subjecting these electrolyte films to X-ray diffraction (XRD) and Attenuated total reflectance - Fourier transformed infrared (ATR-FTIR) investigations. The wider electrochemical stability window ~ 3.23 V and a reasonable cationic transference number (t_Zn ²⁺) of 0.63 have been attained for the polymer gel electrolyte film containing higher loading of (80 wt%) ionic liquid. The development of the amorphous phase of these gel polymer electrolyte membranes with increasing ionic liquid content was observed from scanning electron microscopic (SEM) analysis. The results of the current work divulge the assurance of developing GPEs based on ionic liquids for prospective application in zinc battery systems.     

Symmetric electric double-layer capacitor containing imidazolium ionic liquid-based solid polymer electrolyte: Effect of TiO2 and ZnO nanoparticles on electrochemical behavior

Poly(vinylidene fluoride-co-hexafluoropropene) (PVDF–HFP)-based polymer electrolytes embedded with 1-ethyl-3-methylimidazolium tetrafluoroborate ioniliquid have been synthesized to improve the ionic conductivity. Electric double-layer capacitors (EDLC) have been prepared using the synthesized polymer electrolytes. Inorganic oxide fillers (5 wt %) such as titanium dioxide (TiO₂) and zinc oxide (ZnO) nanoparticles have been added to polymer electrolytes to compare the electrochemical behavior of the fabricated EDLC. The intrinsic dielectric constant of nanoparticles contributes in ionic dissociation which enhances ionic conductivity of electrolytes and also controls the specific capacitance of the EDLC fabricated with these electrolytes. Physicochemical properties of polymer nanocomposites have been investigated using X-ray diffraction, differential scanning calorimetry, and Fourier transform infrared analysis, which confirms decrease of crystalline phase in host polymer PVDF–HFP. The maximum voltage stability is obtained for TiO₂-based polymer electrolyte. The high specific capacitance as well as high energy density is obtained for the EDLC cell with TiO₂-based polymer electrolyte compared to EDLC with ZnO nanoparticles-based electrolyte. EDLC cells show specific capacitance of 76.4 and 44.51% of initial specific capacitance value at 2000th cycle for ZnO and TiO₂-based polymer electrolytes, respectively. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48757.     

Polymer gel electrolytes containing sulfur-based ionic liquids in lithium battery applications at room temperature

Polymer gel electrolytes comprising a sulfur-based ionic liquid (IL), a lithium salt, and butyrolactone (GBL) as an additive hosted in PVdF-HFP matrix were prepared and characterized. The result shows that adding small amount of GBL to the polymer electrolytes can improve the cathodic stability of the electrolytes, which ensures the lithium plating/stripping in the redox process. Furthermore, cyclic voltammograms studies indicate that the polymer electrolytes have well reversible redox process. When the IL component reaches 75 wt%, the polymer electrolyte has higher ionic conductivity than the other samples and it is 6.32 × 10^?4 S cm^?1. The assembled batteries with the polymer electrolyte have better discharge capacity, and after 100 cycles, the discharge capacity of the battery still retains 148 mAh g^?1.     

Environmental Friendly, Low Cost Quasi Solid State Dye Sensitized Solar Cell: Polymer Electrolyte Introduction

The most efficient DSSCs reported till date contains liquid electrolytes with I^?/I^3? redox couple. However, the disadvantages of liquid electrolytes lead to reduce the impact of DSSCs. In the present work, the I^?/I^3? liquid electrolyte was replaced by quasi-solid gel polymer electrolytes (GPEs) using polyethylene glycol (M_wt = 20,000), which are incorporated in small fractions (0, 1, 5, 10, 15 and 20 % w/v) into the liquid iodine/iodide electrolyte matrix. The roughness and homogeneity of the GPEs on the surface of the TiO₂ electrodes was monitored by atomic force microscope which indicates the physical cross linking of polymer chains in a gel network. The conductivity (σ) and the thermal stability (TGA) of the GPEs compared with the liquid electrolyte were studied in details. The photovoltaic characteristics [V_oc, I_sc, fill factor and efficiency (η)] of the DSSCs based GPEs were recorded, The results revealed the DSSCs assembled with the gel polymer electrolyte reports a higher short circuit density (J_SC) and lower or similar open circuit voltage (V_OC) than the cells with liquid electrolyte. The overall light-to-electrical-energy conversion efficiencies (η) of the cells based GPEs showed a relatively higher stability over a period of time compared with those based liquid electrolyte, indicating that the quasi-solid nature of the GPEs may impart flexibility to DSSCs so that some large-scale productions such as roll-to-roll process can be realized.     

Properties of Li4Ti5O12 as an anode material in non-flammable electrolytes

Two non-flammable electrolytes 1 M LiPF₆ in sulfolane (TMS) + 5 wt% VC and 0.7 M lithium bis(trifluoromethanesulphonyl)imide (LiNTf₂) in N-methyl-N-propylpyrrolidinium bis(trifluoromethanesulphonyl)imide (MePrPyrNTf₂) + 10 wt% gamma-butyrolactone (GBL) were tested with Li₄Ti₅O₁₂ (LTO) as highly promising anode material for application in lithium-ion batteries. The results were compared for the titanium anode in the classic electrolyte: 1 M LiPF₆ in propylene carbonate + dimethyl carbonate (PC + DMC, 1:1). The performances of LTO/electrolyte/Li cell were tested using cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge/discharge and scanning electron microscopy (SEM). SEM images of electrodes and those taken after electrochemical cycling showed changes which may be interpreted as a result of solid-state interface formation. Good charge/discharge capacities and low capacity loss at medium C rates preliminary cycling was obtained for the Li₄Ti₅O₁₂ anode. For LTO/1 M LiPF₆ in PC + DMC/Li system, the best capacity was obtained at C/10 and C/3 (145 and 154 mAh g^?1, respectively). In the case of a system working on the basis of a TMS solution (1 M LiPF₆ in TMS + 5 wt% VC) the best value was obtained at a C/5 current and an average of more than 150 mAh g^?1 (86 % of theoretical capacity). For the 0.7 M LiNTf₂ in MePrPyrNTf₂ + 10 wt% GBL electrolyte, the highest capacitance value (at C/20 current) of about 150 mAh g^?1 was observed. The 1 M LiPF₆ in TMS + 5 wt% VC and 0.7 M LiNTf₂ in MePrPyrNTf₂ + 10 wt% GBL electrolytes had a relatively broad thermal stability range and no decomposition peak was observed below 150 °C.     

Zinc deposition and dissolution in sulfuric acid onto a graphite–resin composite electrode as the negative electrode reactions in acidic zinc-based redox flow batteries

Electrodeposition and dissolution of zinc in sulfuric acid were studied as the negative electrode reactions in acidic zinc-based redox flow batteries. The zinc deposition and dissolution is a quasi-reversible reaction with a zinc ion diffusion coefficient of 4.6 × 10^?6 cm² s^?1 obtained. The increase of acid concentration facilitates an improvement in the kinetics of zinc electrodeposition–dissolution process. But too high acid concentration would result in a significant decrease in charge efficiency. The performance of the zinc electrode in a three-electrode system with magnetic stirring was also studied as a function of Zn(II) ion concentration, sulfuric acid concentration, current density, and the addition of additives in 1 M H₂SO₄ medium. The optimum electrolyte composition is suggested at high zinc(II) concentration (1.25 M) and moderate sulfuric acid concentration (1.0–1.5 M) at a current density range of 20–30 mA cm^?2. Whether in acid-free solution or in sulfuric acid solution with or without additives, no dendrite formation is observed after zinc electrodeposition for 1 h at 20 mA cm^?2. The energy efficiency is improved from 77 % in the absence of additives in 1 M H₂SO₄ medium to over 80 % upon the addition of indium oxide or SLS–Sb(III) combined additive as hydrogen suppressants.     

Electrochemical performance of nanoporous Si as anode for lithium ion batteries in alkyl carbonate and ionic liquid-based electrolytes

Nanoporous Si was obtained by means of metal-assisted chemical etching. Li ion insertion–extraction was tested by voltammetric and galvanostatic electrochemical cycling in conventional 1 M LiPF₆ ethylene carbonate/dimethyl carbonate EC/DMC and in 1 M LiTFSI 1-butyl-1-methyl-pyrrolidinium bis (trifluoromethyl) sulfonylimide [BMP] [TFSI] electrolytes. The nanoporous Si demonstrated high reversibility when cycled in 1 M LiPF₆ EC/DMC electrolyte and showed superior activity compared to the non-structured sample. In contrast to the organic carbonate electrolyte, the material cycling in ionic liquid media showed reduced capacity and reversibility of the Li ion exchange. The latter results were discussed in terms of the high viscosity of the ionic liquid and ineffective cathodic passivation of the Si substrate in the ionic liquid-based electrolyte. Scanning electron microscopy imaging showed minor morphological changes due to the large volume change during Li insertion. No signs of crack formation and propagation were detected during the time span of the measurement.     

三氟甲磺酸镁电解液添加剂对高压锂离子电池的影响

以三氟甲磺酸镁(MFS)作为高电压双功能电解液添加剂，用于提高Li/LiNi_0.5Mn_1.5O₄(Li/LNMO)电池的性能。采用线性扫描伏安法(LSV)、循环伏安法(CV)、充放电和交流阻抗(EIS)进行电化学性能测试，通过SEM、XPS、FTIR对含不同电解液的Li/LNMO电池循环前后的电极表面进行了表征。结果表明，MFS在充放电过程中优先于电解液溶剂氧化分解，在两个电极上形成电解液界面膜，对电极提供保护，抑制了电解液的分解。在MFS添加量(以基础电解液质量为基准，下同)为0.3%的电解液中，Li/LNMO电池在1 C倍率下循环300次后，放电比容量从初始时的135.12 mA·h/g降至123.86 mA·h/g，容量保持率高达91.67%。与电解液中未添加MFS的电池相比，其循环后阻抗明显减小，表现出较好的循环性能。     

Shape stability enhancement of PVDF electrospun polymer electrolyte membranes blended with poly(2-acrylamido-2-methylpropanesulfonic acid lithium)

The purpose of this study is to overcome the poor dimensional stability of poly(vinylidene fluoride) (PVDF)-based electrospun membranes for polymer electrolytes, a new type of composite fibrous membranes based on PVDF/poly(2-acrylamido-2-methylpropanesulfonic acid lithium) (PAMPSLi) blend systems with different blend ratios were fabricated by electrospinning method. Morphology of the composite fibrous membranes was evaluated by scanning electron microscopy. Average diameters of the membranes were less than 250 nm, which were far less than that of pure PVDF fibrous membrane (400 nm). Fourier transform infrared spectroscopy and Raman scattering were used to characterize the interactions of two polymers. Wide-angle X-ray diffraction and differential scanning calorimetry techniques were applied to investigate the crystal structure of composite fibrous membranes. Owning to the good miscibility between PVDF and PAMPSLi, no phase-separated microstructure was observed in composite fibrous membranes. The membranes possessed a good wettability by liquid electrolytes and exhibited an excellent dimensional stability even at high loading of electrolytes. The polymer electrolyte showed the ionic conductivity of 3.45 × 10^?3 S/cm at room temperature and electrochemical stability up to 5.4 V for the blend ratio of 5/1. PVDF/PAMPSLi (5/1)-based polymer electrolyte was observed much more suitable than polymer electrolytes with other ratios of PVDF/PAMPSLi for application in high-performance lithium rechargeable batteries.     

Electrokinetic Properties of Acid-Activated Montmorillonite Dispersions

In this study, the influence of pH, electrolyte concentration, and type of ionic species on the electrokinetic properties (zeta potential and electrokinetic charge density) of the acid-activated montmorillonite mineral have been investigated using the microelectrophoresis method. The electrokinetic properties of acid-activated montmorillonite dispersions have been determined in aqueous solutions of mono-, di-, and trivalent salts and divalent heavy metal salts. Zeta potential experiments have been performed to determine the point of zero charge (pzc) and potential determining ions (pdi). The zeta potential values of the acid-activated montmorillonite particles were negative and did not vary significantly within the pH range studied. Acid-activated montmorillonite dispersions do not have point of zero charge (pzc). The valence of the electrolytes has a great influence on the electrokinetic behavior of the suspension. A gradual decrease in the zeta potential (from ?25 mV to ?5 mV) occurs with the monovalent electrolytes when concentration increased. Divalent and heavy metal electrolytes have less negative z-potentials due to the higher valence of ions. A sign reversal of z-potential has been observed at AlCl₃, FeCl₃, and CrCl₃ electrolytes (potential determining ions) and zeta potential values have had a positive sign at high electrolyte concentrations.

The electrokinetic charge density of acid-activated montmorillonite has shown similar trends for variation in mono- and divalent electrolyte solutions. Up to concentrations of ca. 10^?3 M, it has remained practically constant at approximately 0.5 × 10^?3 C m^?2 For higher concentrations of monovalent electrolytes more negative values (?16 × 10^?3 C m^?2) were observed. It has less negative values in divalent electrolyte concentrations according to monovalent electrolytes (?5 × 10^?3 C m^?2). For low concentrations of trivalent electrolytes, the electrokinetic charge density of montmorillonite particles is constant, but at certain concentrations it rapidly increased and changed its sign to positive.     

Efficiency enhancement of dye-sensitized solar cells with PAN:CsI:LiI quasi-solid state (gel) electrolytes

While many attempts have been made in the recent past to improve the power conversion efficiencies of dye-sensitized solar cells (DSSCs), only a few reports can be found on the study of these cells using binary iodides in the gel polymer electrolyte. This paper reports the effect of using a binary mixture of (large and small cation) alkaline salts, in particular CsI and LiI, on the efficiency enhancement in DSSCs with gel polymer electrolytes. The electrolyte with the binary mixture of CsI:LiI = 1:1 (by weight) shows the highest ionic conductivity 2.9 × 10^?3 S cm^?1 at 25 °C. DC polarization measurements showed predominantly ionic behavior of the electrolyte. The density of charge carriers and mobility of mobile ions were calculated using a newly developed method. The temperature dependent behavior of the conductivity can be understood as due to an increase of both the density and mobility of charge carriers. The solar cell with only CsI as the iodide salt gave an energy conversion efficiency of ~3.9 % while it was ~3.6 % for the cell with only LiI. However, the electrolyte containing LiI:CsI with mass ratio 1:1 showed the highest solar cell performance with an energy conversion efficiency of ~4.8 % under the irradiation of one Sun highlighting the influence of the mixed cation on the performance of the cell. This is an efficiency enhancement of 23 %.     

Preparation and characterization of gel polymer electrolyte based on PVA-K2CO3

ABSTRACT

In this study, electrolyte materials were synthesized by mixing a highly conducting salt (K₂CO₃) with the poly(vinyl alcohol) (PVA) in different proportions (from 10 to 50 wt.%). The synthesized electrolyte was characterized using Fourier transform infrared (FTIR) spectroscopy, field-emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), electrochemical impedance spectroscopy (EIS), and linear sweep voltammetry (LSV) for their functional groups, morphology, thermal stability, glass transition temperature (T_g ), ionic conductivity, and potential window, respectively. Characterization results show that the complex formation between PVA and K₂CO₃ salt has been established by FTIR spectroscopic study, which indicates the detailed interaction between PVA and the salts in PVA-K₂CO₃ composites while the amorphous nature of the electrolyte after incorporation of the salts has been confirmed by FESEM analysis. Similarly, TGA and DSC analysis revealed that both decomposition temperature and T_g of the synthesized electrolytes decrease with the addition of K₂CO₃ due to the strong plasticizing effect of the salt. The results confirm that the electrolytes have sufficient thermal stability for supercapacitor operation, as well as an amorphous phase to effectively deliver high ionic conductivity. The highest ionic conductivity of 4.53 × 10^?3 S cm^?1 at 373 K and potential window of 2.7 V was exhibited by PK30 (30 wt.% K₂CO₃), which can be considered as high value for solid-state electrolytes which are superior to those electrolytes from PVA salts earlier reported. The results similarly show that the prepared electrolyte is temperature-dependent as conductivity increase with increase in temperature. Based on these properties, it can be imply that the PVA-K₂CO₃ gel polymer electrolyte (GPE) could be a promising electrolyte candidate for EDLC applications. The results indicate that the PVA-K₂CO₃ as a new electrolyte material has great potential in practical applications of portable energy-storage devices.     

Recovery of Zinc by LIX 984N‐C from Electroplating Rinse Bath Solution

The development of a complete solvent extraction process at the laboratory scale for recovering zinc from the zinc electroplating first rinse bath solution (alkali solution) containing ～1.9 g/L zinc (ZEFRBS) by a solvent extraction route using LIX 984N‐C, which is a new SX reagent developed by Cognis, and dissolved in commercial kerosene was investigated. By using LIX 984N‐C, an electrolyte from ZEFRBS with ～12 g/L zinc content, which was addable to the alkali zinc electroplating bath, was generated by 10 vol.% LIX 984N‐C in commercial kerosene at the O/A ratio of 1/4 and equilibrium pH value of 8.00 ± 0.05 with a two‐stage countercurrent extraction, and stripping of the loaded organic by a strip solution with 150 g/L sulfuric acid and with the O/A ratio of 1.5 at a two‐stage countercurrent stripping process. A new complete flow sheet of 10 vol.% LIX 984N‐C process for the recovery of zinc from ZEFRBS has been demonstrated.     

The coulombic efficiency of zinc electrowinning in high-purity synthetic electrolytes

Measurements of coulombic efficiency (QE) for zinc electrodeposition were carried out under mass transfer-controlled conditions using a rotating disc electrode in synthetic acidic zinc sulphate electrolytes. At 25°C in 0.8 M ZnSO₄+1.07 M H₂SO₄ prepared from reagent grade chemicals, the QE at an aluminium cathode was 95.7–97.6%. In order to study the influence of electrolyte purity on QE several preparation and purification techniques were employed. While different sources of chemicals produced different QEs, the main source of impurities seemed to be the zinc-containing reagent rather than the sulphuric acid. Improvements in purity either had a negligible effect or lowered the QE, indicating that some impurities are beneficial to electrolyte performance. In the purest solutions prepared, an effect due to residual impurities still seemed to be present. The maximum QE obtainable through variation of the three parameters, i.e. temperature, current density and electrode rotation rate, was determined for two electrolytes of different purities; the values of QE obtained were 98.4 and 98.8%, with temperature as the dominant factor. Wark's Rule (the dependence of QE on zinc/acid ratio) was obeyed approximately in the purest electrolyte prepared, over a limited range of composition.