Effects of Strain Rate and Test Temperature on Torsional Deformation Behavior of API X70 and X80 Linepipe Steels

This study aimed at investigating effects of strain rate and test temperature on deformation and fracture behavior of three API X70 and X80 linepipe steels fabricated by varying alloying elements and hot-rolling conditions. Quasi-static and dynamic torsional tests were conducted on these steels having different grain sizes and volume fractions of acicular ferrite and polygonal ferrite, using a torsional Kolsky bar, and then the test data were compared via microstructures, tensile properties, and adiabatic shear band formation. The dynamic torsional test results indicated that the steels rolled in the single-phase region had the higher maximum shear stress than the steel rolled in the two-phase region, because their microstructures were composed mainly of acicular ferrites. Particularly in the API X80 steel rolled in the single-phase region, increased dynamic torsional properties could be explained by the decrease in the overall effective grain size due to the presence of acicular ferrite having smaller effective grain size. The possibility of the adiabatic shear band formation at low temperatures was also analyzed by the energy required for void initiation and difference in effective grain size.     

Dynamic deformation behavior of ultrafine-grained low-carbon steels fabricated by equal-channel angular pressing

The dynamic deformation behavior of ultrafine-grained low-carbon steels fabricated by equal-channel angular pressing (ECAP) was investigated in this study. Dynamic torsional tests, using a torsional Kolsky bar, were conducted on four steel specimens, two of which were annealed at 480 °C after ECAP, and then the test data were compared in terms of microstructures, tensile properties, and adiabatic shear-band formation. The equal-channel angular pressed specimen consisted of very fine, equiaxed grains of 0.2 to 0.3 μm in size, which were slightly coarsened after annealing. The dynamic torsional test results indicated that maximum shear stress decreased with increasing annealing time, whereas fracture shear strain increased. Some adiabatic shear bands were observed at the gage center of the dynamically deformed torsional specimen. Their width was smaller in the equal-channel angular pressed specimen than in the 1-hour-annealed specimen, but they were not found in the 24-hour-annealed specimen. Ultrafine, equiaxed grains of 0.05 to 0.2 μm in size were formed inside the adiabatic shear band, and their boundaries had characteristics of high-angle grain boundaries. These phenomena were explained by dynamic recrystallization due to a highly localized plastic strain and temperature rise during dynamic deformation.     

Analysis and prevention of cracking phenomenon occurring during cold forging of two AISI 1010 steel pulleys

This study is concerned with the effects of microstructural parameters on the cracking phenomenon occurring during cold forging of two AISI 1010 steels that were fabricated by converter steel making and electric furnace steel making, respectively. This allowed a comparison between microstructures that contained a small or large amount of nitrogen. Detailed microstructural analyses of the cracked region showed that a number of adiabatic shear bands, along which cracks initiated and propagated, were formed in the top interior part of the cold-forged pulley. Dynamic torsional tests were conducted using a torsional Kolsky bar in order to investigate the dynamic deformation behavior during cold forging, and then the test data were compared via microstructures, mechanical properties, adiabatic shear banding, and fracture mode. From the dynamic shear stress-strain curves, the steel containing a considerable amount of nitrogen showed a smaller shear strain of 0.2 at the maximum shear stress point, after which the shear stress decreased rapidly prior to fracture, whereas the other steel containing a smaller amount of nitrogen showed relatively homogeneous shear deformation. This dynamic torsional behavior correlated well with the cracking and adiabatic shear banding behavior, together with the yield-point phenomenon occurring in the steel containing more nitrogen. Because the cracking occurring during cold forging was associated with the adiabatic shear banding and the yield-point phenomenon, the minimization of nitrogen and the fast cooling rate after hot rolling were suggested to prevent the cracking.     

Effects of microstructural morphology on quasi-static and dynamic deformation behavior of Ti-6Al-4V alloy

The effects of microstructural morphology on quasi-static and dynamic deformation behavior of a Ti-6Al-4V alloy were investigated in this study. Quasi-static and dynamic torsional tests were conducted using a torsional Kolsky bar for Widmanstätten, equiaxed, and bimodal microstructures, which were processed by different heat treatments, and then, the test data were analyzed in relation to microstructures, tensile properties, and fracture mode. Quasi-static torsional properties showed a tendency similar to tensile properties and ductile fracture occurred in all three microstructures. Under dynamic torsional loading, maximum shear stress of the three microstructures was higher and fracture shear strain was lower than those under quasi-static loading, but the overall tendency was similar. In the Widmanstätten and equiaxed microstructures, adiabatic shear bands were found in the deformed region of the fractured specimens. The possibility of the adiabatic shear band formation under dynamic loading was quantitatively analyzed, depending on how plastic deformation energy was distributed to either void initiation or adiabatic shear banding. It was found to be most likely in the equiaxed microstructure, whereas it was least likely in the bimodal microstructure.     

Dynamic deformation behavior and ballistic impact properties of Ti-6Al-4V alloy having equiaxed and bimodal microstructures

Effects of microstructural morphology on dynamic deformation behavior and ballistic impact properties of Ti-6Al-4V alloy plates were investigated in this study. Dynamic torsional and ballistic impact tests were conducted on equiaxed and bimodal microstructures, which were processed by different heat treatments, and then the test data were analyzed in relation to microstructures and tensile properties. According to the dynamic torsional test data, maximum shear stress and fracture shear strain of the bimodal microstructure were higher than those of the equiaxed microstructure, and the possibility of the adiabatic shear band formation was more likely in the equiaxed microstructure than in the bimodal microstructure. In the ballistically impacted region of the equiaxed microstructure, a number of adiabatic shear bands and cracks were observed to be formed along plastic flow lines, and delamination occurred because of cracking along the flow lines or shear bands. In the case of the bimodal microstructure, shear bands were found in limited areas near the penetrated surface without occurring delamination, and their number was smaller than that of the equiaxed microstructure. Thus, ballistic performance of the bimodal microstructure was better than that of the equiaxed microstructure, which was consistent with the dynamic torsional test results.     

Strain-Dependent Dynamic Properties of Remolded Sand-Clay Mixtures

A series of undrained cyclic torsional simple shear tests using hollow cylindrical torsional shear apparatus was carried out to investigate the dynamic shear moduli and damping properties of clayey specimens with various sand contents and plasticity indices. The clayey soils used were collected from various sites along the coast of west Japan. Among these clayey soils, a clay sample with intermediate plasticity and another with high plasticity were mixed with silica sand at different proportions in order to examine the dynamic properties of sand-clay mixtures. In addition, experiments were carried out on undisturbed and remolded natural clay specimens with various plasticities. The effects of plasticity, loading frequency and confining pressure on the strain dependent normalized shear modulus and damping ratio were examined. Based on the results, empirical correlations for predicting the normalized shear modulus and damping ratio of remolded sand-clay mixtures at various shear strain levels were proposed.     

Effects of martensite morphology and volume fraction on quasi-static and dynamic deformation behavior of dual-phase steels

The effects of martensite morphology and volume fraction on the quasi-static and dynamic deformation behavior of dual-phase steels were investigated in this study. Quasi-static and dynamic torsional tests were conducted using a torsional Kolsky bar for four steel specimens, which had different martensite morphology and volume fraction, and then the test data were compared via microstructures, tensile properties, and fracture mode. In the intermediate quenched (IQ) steel specimens, very fine fibrous martensites were well distributed in the ferrite matrix, but bulky martensites were mixed with ferrites in the step quenched (SQ) specimens. Quasi-static torsional properties were similar to tensile properties, and fracture occurred in a ductile mode in IQ specimens, whereas cleavage fracture was predominated in SQ specimens. Under a dynamic loading condition, the fracture mode of SQ specimens was changed from cleavage to ductile fracture, whereas IQ specimens had a ductile fracture mode, irrespective of loading rate. These phenomena were analyzed using a shear lag model, phase continuity, and the thermal softening effect of martensite.     

Effects of microstructural factors on quasi-static and dynamic deformation behaviors of Ti-6Al-4V alloys with widmanstätten structures

The effects of microstructural factors on the quasi-static tensile and dynamic torsional deformation behaviors in Ti-6Al-4V alloys with Widmanstätten structures were investigated in this study. Dynamic torsional tests were conducted using a torsional Kolsky bar for five Widmanstätten structures, in which microstructural parameters such as colony size and α lamellar spacing were varied by heat treatments, and then the test data were analyzed in relation to microstructures, tensile properties, and fracture mode. Under dynamic torsional loading, maximum shear stress was largely dependent on colony size, whereas shear strain at the maximum shear stress point was on colony size as well as α lamellar spacing. Adiabatic shear bands were found in the deformed area of the fractured torsional specimens, and their width was smallest in the structure whose colony size and α lamellar spacing were both large. The possibility of the adiabatic shear band formation was quantitatively analyzed in relation to microstructural factors. It was the highest in the coarse Widmanstätten structure, which was confirmed by the theoretical critical shear strain (υ _c ) condition for the adiabatic shear band formation.     

Effects of volume fraction of tempered martensite on dynamic deformation properties of a Ti-6Al-4V alloy having a bimodal microstructure

The effects of the volume fraction of tempered martensite on the tensile and dynamic deformation properties of a Ti-6Al-4V alloy having a bimodal microstructure were investigated in this study. Five microstructures having various tempered-martensite volume fractions were obtained by varying heat-treatment conditions. Dynamic torsional tests were conducted on them using a torsional Kolsky bar. The test data were analyzed in relation to microstructures, tensile properties, and adiabatic shear-band formation. Under a dynamic loading condition, the maximum shear stress increased with increasing tempered-martensite volume fraction, whereas the fracture shear strain decreased. Observation of the deformed area after the dynamic torsional test indicated that a number of voids initiated mainly at α-phase/tempered-martensite interfaces, and that the number of voids increased with increasing martensite volume fraction. Adiabatic shear bands of 6 to 10 μm in width were formed in the specimens having lower martensite volume fractions, while they were not formed in those having higher martensite volume fractions. The possibility of adiabatic shear-band formation was explained by concepts of absorbed deformation energy and void initiation.     

Effects of volume fraction of tempered martensite on dynamic deformation properties of a Ti-6Al-4V alloy having a bimodal microstructure

The effects of the volume fraction of tempered martensite on the tensile and dynamic deformation properties of a Ti-6Al-4V alloy having a bimodal microstructure were investigated in this study. Five microstructures having various tempered-martensite volume fractions were obtained by varying heat-treatment conditions. Dynamic torsional tests were conducted on them using a torsional Kolsky bar. The test data were analyzed in relation to microstructures, tensile properties, and adiabatic shear-band formation. Under a dynamic loading condition, the maximum shear stress increased with increasing tempered-martensite volume fraction, whereas the fracture shear strain decreased. Observation of the deformed area after the dynamic torsional test indicated that a number of voids initiated mainly at α-phase/tempered-martensite interfaces, and that the number of voids increased with increasing martensite volume fraction. Adiabatic shear bands of 6 to 10 μm in width were formed in the specimens having lower martensite volume fractions, while they were not formed in those having higher martensite volume fractions. The possibility of adiabatic shear-band formation was explained by concepts of absorbed deformation energy and void initiation. jointly appointed with the Materials Science and Engineering Department, Pohang University of Science and Technology     

Flexural and Torsional Properties of Pultruded Fiber Reinforced Plastic I-Profiles

Experimental determination of the full section flexural and torsional properties of pultruded fiber reinforced plastic I-profiles is described. Based on beam theory approximations, test configurations for determining the various section properties are established. Tests were conducted on three different I-profiles with a range of span-to-depth ratios. Major and minor axis flexural rigidities and flexural moduli, determined from three- and four-point bending tests, show close correlation. Major and minor axis transverse shear rigidities and shear moduli show significant variation, due to differing effective areas of the cross section resisting transverse shear and differing fiber content and orientation in the web and flanges. St. Venant torsional shear moduli, determined from uniform torsion tests, are consistent but significantly greater than the transverse shear moduli, which may be due to variations in fiber content, orientation, and lay up. Warping torsional rigidities, determined from nonuniform torsion tests, are consistent with values deduced from minor axis flexural rigidities, indicating that the influence of shear deformation on restrained torsional warping is insignificant.     

Dynamic deformation and fracture behavior of ultrafine-grained aluminum alloy fabricates by equal-channel angular pressing

In the present study, ultrafine-grained microstructures of a conventional 5083 aluminum alloy were fabricated by equal-channel angular pressing, and their dynamic deformation and fracture behavior were investigated. Dynamic torsional tests were conducted on four aluminum alloy specimens using a torsional Kolsky bar, and then the test data were analyzed in relation to microstructures, tensile properties, and adiabatic shear-banding behavior. The equal-channel angular-pressed (ECAP) specimens consisted of ultrafine grains and contained a considerable amount of second-phase particles, which were refined and distributed homogeneously in the matrix as the equal-channel angular pressing pass number increased. The dynamic torsional test results indicated that the maximum shear stress increased, while the fracture shear strain remained constant, with increasing equal-channel angular pressing pass number. Observation of the deformed area beneath the dynamically fractured surface showed that a number of voids initiated mainly at second-phase particle/matrix interfaces and that the number of voids increased with increasing pass number. Adiabatic shear bands of 200 to <300 μm in width were formed in the as-extruded and 1-pass ECAP specimens having coarser particles, whereas they were hardly formed in the four-pass and eight-pass ECAP specimens having finer particles. The possibility of adiabatic shear-band formation was explained by concepts of absorbed deformation energy and void initiation.     

Effect of size and shape of tungsten particles on dynamic torsional properties in tungsten heavy alloys

The effect of the size and shape of tungsten particles on dynamic torsional properties in tungsten heavy alloys was investigated. Dynamic torsional tests were conducted on seven tungsten alloy specimens, four of which were fabricated by repeated sintering, using a torsional Kolsky bar, and then the test results were compared via microstructure, mechanical properties, adiabatic shear banding, and deformation and fracture mode. The size of tungsten particles and their hardness were increased as sintering temperature and time were increased, thereby deteriorating fracture toughness. The dynamic torsional test results indicated that in the specimens whose tungsten particles were coarse and irregularly shaped, cleavage fracture occurred predominantly with little shear deformation, whereas shear deformation was concentrated into the center of the gage section in the conventionally fabricated specimens. The deformation and fracture behavior of the specimens having coarse tungsten particles correlated well with the observation of the in situ fracture test results, i.e., cleavage crack initiation and propagation. These findings suggested that there would be an appropriate tungsten particle size because the cleavage fracture mode would be beneficial for the “self-sharpening” of the tungsten heavy alloys.     

Ultrasonic Spot Welding of Aluminum to High-Strength Low-Alloy Steel: Microstructure,Tensile and Fatigue Properties

The structural applications of lightweight aluminum alloys inevitably involve dissimilar welding with steels and the related durability issues. This study was aimed at evaluating the microstructural change, lap shear tensile load, and fatigue resistance of dissimilar ultrasonic spot-welded joints of aluminum-to-galvanized high-strength low-alloy (HSLA) steel. Two non-uniform layers were identified in between Al and HSLA steel via SEM/EDS and XRD. One was an Al-Zn eutectic layer and the other was a thin (<2 μm) layer of intermetallic compound (IMC) of Al and Fe in the nugget zone. The lap shear tensile testing gave a maximum load of 3.7 kN and the sample failed initially in between the Al-Zn eutectic film and Al-Fe IMC, and afterward from the region containing Al on both matching fracture surfaces. The fatigue test results showed a fatigue limit of about 0.5 kN (at 1 × 10⁷ cycles). The maximum cyclic stress at which transition of the fatigue fracture from transverse through-thickness crack growth mode to the interfacial failure mode occurs increases with increasing energy input.     

Dynamic Properties of Highly Organic Soils from Montezuma Slough and Clifton Court

The nonlinear dynamic properties of highly organic soils from two levee sites in the Sacramento-San Joaquin Delta in California are described. Cyclic triaxial, resonant column and torsional shear tests were performed on thin-walled tube samples obtained from beneath levee crests, beneath adjacent berms, and in the free field such that the in situ vertical effective stresses (σvo′) ranged from about 16?to?67?kPa. These highly organic soils had considerably different organic characteristics from those used in previous studies of dynamic properties. The tested samples had organic contents of 14 to 61%, initial water contents (wo) of 88 to 496%, shear wave velocities (Vs) of 20?to?130?m/s, and organic components that ranged from highly fibrous to highly decomposed and amorphous. Secant shear modulus (G), normalized secant shear modulus (G/Gmax), and equivalent damping ratio (ξ) versus cyclic shear strain amplitude (γc) relations are presented, and their dependence on variables such as consolidation stress, organic content, prior loading history, testing device, and loading frequency are illustrated. Findings are compared to previously published results.     

Improvement of Impact Toughness and Creep Properties in Reduced Activation Ferritic Steels by Consumable Electrode Remelting

 The effect of smelting processes on mechanical properties and microstructure of reduced activation ferritic steels was studied. Creep properties and impact toughness of reduced activation ferritic steels were obviously improved by vacuum induction melting followed by consumable electrode remelting process in comparison with the conventional vacuum induction melting process. The difference of impact toughness and creep properties between both steels mainly depended on the aspect ratio and mean size of precipitates. Decreasing the aspect ratio of carbides makes development of a shear band more difficult, which could increase impact energy and creep resistance.     

On thermoplastic shear instability in the machining of a titanium alloy (Ti-6Al-4V)

A thermal model for the thermoplastic shear instability in the machining of a titanium alloy (Ti-6Al-4V) is developed. It is based on the analysis of the shear-localized chip formation process and the temperature generated in the shear band due to various heat sources (primary, preheating, and image) in machining. The temperature in the shear band was determined analytically using the Jeager’s classical stationary- and moving-heat-source methods. Using Recht’s classical model of catastrophic shear instability (thermal softening vs strain hardening), the onset of shear localization was determined. The shear stress in the shear band is calculated at the shear-band temperature and compared with the value of the shear strength of the bulk material at the preheating temperature. If the shear stress in the shear band is less than or equal to the shear strength of the bulk material, then shear localization is imminent. The cutting speed at which this occurs is taken as the critical speed for the onset of shear localization, which continues at all speeds above this value. In the case of titanium alloys, this speed is rather low, indicating shear localization practically at all conventional cutting speeds. The effect of the depth of the cut on the onset of shear localization was also considered, as it may affect the heat transfer from the shear-localized region, i.e., between the segments in the chip, to the rest of the chip and preheating of the segment. For example, there can be a significant difference in the thermal aspects of shear localization in ultraprecision machining (where the depths of cuts are a few micrometers or less) compared to conventional machining (where the depths of cuts are several hundred micrometers). This is because of the differences in the distances between the segments as well as the energy inputs in each case.     

Structural studies in some extra low-carbon manganese-silicon and manganese-silicon-niobium high strength steels

Examination of the transformation behaviour of extra low-carbon Fe-Mn-Si and Fe-Mn-Si-Nb steels with special reference to their ability to form shear transformation structure. Observation of mainly three types of microstructure: 1. aggregate of polygonal ferrite and shear transformation structure, 2. massive or high dislocation density ferrite and 3. non-polygonal shear transformation structure, which can be most appropriately described as ?lath like“ or simply lath structure. Attainment of a proof strength of ～ 770 MN/m² to ～ 1100 MN/m² with good ductility and toughness for steels with ?lath“ structure. Identification and assessment of relative contributions of different microstructural features to the attainment of useful mechanical properties in steels based on ?lath“ structure.     

Effect of Fiber Diameter on Quasi-static and Dynamic Compressive Properties of Zr-Based Amorphous Matrix Composites Reinforced with Stainless Steel Continuous Fibers

In this study, two Zr-based amorphous alloy matrix composites reinforced with STS304 stainless steel continuous fibers whose diameters were 110 and 250 μm were fabricated by the liquid pressing process. Using a Hopkinson pressure bar, the compressive deformation behavior was investigated at a strain rate of about 10³ s^?1, and the results were then compared with those obtained under quasi-static loading. 65 to 68 vol pct of STS fibers were homogeneously distributed in the amorphous matrix, in which considerable amounts of dendritic crystalline phases were present. According to the dynamic compressive test results, shear cracks were formed at the maximum shear stress direction in the 110-μm-diameter-fiber-reinforced composite to reach the final failure. In the 250-μm-diameter-fiber-reinforced composite, fibers were not cut by shear cracks because the fiber diameter was large enough to restrict the propagation of shear cracks, while taking over a considerable amount of compressive loads over 1500 MPa. This composite showed the higher yield and maximum compressive strengths and plastic strain than the 110-μm-diameter-fiber-reinforced composite because of the sufficient ductility of STS fibers, the effective interruption of propagation of shear cracks, and the strain hardening of fibers themselves.