Epoxylsilane crosslinking of rigid poly(vinyl chloride)

Crosslinking is an effective way to improve the qualities of poly(vinyl chloride). A crosslinking system consisting of R‐glycidoxypropyltrimethoxysilane (KH560) has been first used to introduce crosslinking into rigid poly(vinyl chloride). Different thermal stabilizers (organotin, Ca/Zn stearate, and Ba/Zn stearate) as well as sodium bisulfite additive were tried to promote the grafting of epoxyl group and enhance the degree of crosslinking. FTIR spectra showed that grafting and crosslinking of KH560 with poly(vinyl chloride) could take place, and a gel content of 40% could be obtained when more than 10 phr epoxylsilanes were used in the condition of 2 : 1 (parts by weight) ratio of BaSt₂/ZnSt₂ and 1 : 1M ratio of NaHSO₃/KH560, while the premature crosslinking was avoided. Thermal properties had been studied. The results showed that the Vicat softening temperature of crosslinked PVC could be improved about 10°C when 5 phr epoxylsilane was added, and thermal degradation could be delayed with increase in gel content. Therefore, epoxylsilane‐crosslinked PVC will have the potential for extensive applications © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Influence of nano‐CeO2 as Co‐stabilizer on the thermal stabilization efficiency of novel calcium/Zinc soap stabilizers for poly(vinyl chloride)

The novel organic calcium (Ca)/zinc (Zn) stabilizer of poly(vinyl chloride) (PVC) was synthesized from poly (zinc methylacrylate) and Ca adipate. The influences of Zn/Ca soap weight ratios and nano‐CeO₂ as co‐stabilizer on the thermal stability of PVC were investigated. Congo red testing, thermogravimetric analysis, dynamic rheology, and dynamic mechanical analysis of the mixtures were performed. The results show that the novel stabilizer has good stabilization efficiency on PVC. When 5 phr (parts by weight per hundred parts of resin) of novel stabilizer (weight ratio of Zn/Ca soap is 6/4) in 100 phr of PVC is used as stabilizer, the Congo red time can reach 192 min, which is 131 min longer than 5 phr of the mixture of 3 phr of Zn stearate and 2 phr of Ca stearate as stabilizer. If 3 phr of mixture of Zn methylacrylate with Ca adipate (weight ratio of Zn/Ca soap is 4/6) and 2 phr of nano‐CeO₂ are used as co‐stabilizers, the Congo red time is 205 min. The combination of nano‐CeO₂ with Ca/Zn soap stabilizer shows an obvious improvement for the thermal stability of the PVC. J. VINYL ADDIT. TECHNOL., 20:243–249, 2014. © 2014 Society of Plastics Engineers     

Structure–property relationships of lightly chemical crosslinked poly(vinyl chloride) thermoplastic elastomer

Chemical crosslinked poly(vinyl chloride) (C‐PVC) was synthesized by vinyl chloride suspension polymerization in the presence of diallyl phthalate (DAP) and plasticized to prepare poly(vinyl chloride) (PVC) thermoplastic elastomer (TPE) materials. The chemical crosslinking and physical crosslinking structure in chemical crosslinked PVC‐TPE were investigated. It showed that the gel fraction and the crosslinking density of gel increased as the feed concentration of DAP increased. C‐PVC prepared by VC/DAP copolymerization was lightly crosslinked as compared with irradiation crosslinked PVC. Physical entanglements would greatly influence the crosslinking density of gel when the gel fraction was high. Chemical crosslinking had little influence on the recrystallization behavior of PVC. A structure model of chemical crosslinked PVC‐TPE was proposed, in which chemical networks acted with physical networks cooperatively. It also showed that chemical crosslinking and physical crosslinking influenced the processability and mechanical properties of chemical crosslinked PVC‐TPE cooperatively. Although the processability of PVC‐TPE deteriorated with chemical crosslinking, the dimension stability and elasticity of PVC‐TPE were improved as the permanent chemical networks were introduced. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 868–874, 2000     

Irradiation Crosslinking of PVC/ENR Blend: A Comparative Study with the Respective Homopolymers

Electron beam initiated crosslinking on a 50/50 poly(vinyl chloride)/epoxidized natural rubber blend was studied in the absence and presence of 3 phr trimethylolpropane triacrylate (TMPTA). Comparative studies were made on PVC and ENR homopolymers. The samples were irradiated by using a 3.0 MeV electron beam machine at doses ranging from 20 to 200 kGy in air and room temperature. The changes in tensile strength, gel fraction and tan δ curves of the samples were investigated. The enhancement in tensile strength, gel fraction, glass transition temperature together with a concomitant decline tan δ peak revealed that under the irradiation conditions employed, the PVC/ENR blend crosslinked by electron beam irradiation. Addition of 3 phr TMPTA found to be effective in increasing the degree of crosslinking. Similar observations were also noted for the homopolymers PVC and ENR, implying that both PVC and ENR in the blend undergo crosslinking to a certain extent.     

Preparation of crosslinked and thermostable paste poly(vinyl chloride)

The grafting of a mercaptoalkyltrialkoxysilane onto an activated poly(vinyl chloride) (PVC) paste resin with subsequent hydrolytic crosslinking has been studied. The resins were prepared by copolymerization of vinyl chloride monomer and glycidylmethacrylate (GMA). The grafting of a mercaptosilane was carried out during gelation of the plastisol. In this step the formation of a chemical network was avoided. By steaming at 120°C for 30 min the grafted samples crosslinked. The gel yield increased with increasing fraction of GMA and up to a given level with the fraction of the mercaptosilane. When using a resin of PVC homopolymer no crosslinking occurred. The silane grafted and crosslinked samples were found to have satisfactory thermal stability. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:849–853, 1998     

Toughening and reinforcement of rigid PVC with silicone rubber/nano‐CACO3 shell‐core structured fillers

To improve the mechanical properties and structure of poly(vinyl chloride) (PVC)/nano‐CaCO₃ nano composite, a core (nano‐CaCO₃)/shell (SR) structured filler (40–60 nm) was successfully prepared by refluxing methyl vinyl silicone rubber (SR) and nano‐CaCO₃ particles (coupling agent KH550, KH560, or NDZ‐101 as interfacial modifier) in toluene with vigorous stirring, according to an encapsulation model. It is effective in rigid PVC composite's toughness and reinforcement. The interfacial modifier's structure and interaction of nanocomposites of PVC/SR/nano‐CaCO₃ were studied. The results indicate that KH560 has the optimal interfacial modificatory effect. The environmental scanning electron microscope (ESEM) study testified that PVC/SR/nano‐CaCO₃ nanocomposites had a typical rubber–plastics‐toughening mechanism. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2560–2567, 2006     

Peroxide crosslinking of rigid poly(vinyl chloride)

The optimum conditions for crosslinking rigid poly(vinyl chloride) with trimethylolpropane trimethacrylate (TMPTMA) and peroxide have been examined. The extent of crosslinking was measured by determining gel content by Soxhlet extraction in tetrahydrofuran. Mechanical properties were measured at 130°C and dynamic viscoelastic measurements were carried out to detect changes in the glass transition temperature (T_g). It was found that 15 phr of TMPTMA and 0.3 phr of peroxide were optimum concentrations for maximizing the extent of crosslinking, tensile strength, and T_g. The lower molding temperature of 170°C was preferred to minimize thermal degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2904–2909, 2007     

Irradiation modification of PVC/ENR blend: effect of TBLS content

The effect of a poly(vinyl chloride) stabilizer, namely, tribasic lead sulfate (TBLS), on the irradiation modification of 50/50 poly(vinyl chloride)/epoxidized natural rubber (PVC/ENR) blend, was investigated with a particular attention to inhibition of irradiation-induced crosslinking. The blends were prepared by mixing in a Brabender Plasticoder with the incorporation of 2, 3, and 5 phr (parts per hundred of total resin) TBLS. They were then irradiated using a 3.0 MeV electron accelerator with doses ranging from 0 to 200 kGy. The gradual fall in tensile strength, gel fraction, hardness, and resilience of the irradiated blend with the increase in TBLS content implied the inhibition of crosslinking by the stabilizer. The reduction in crosslink density with the addition of TBLS was further evidenced from the decline in T _gwith a concomitant increase in tan δ maxima with the increase in TBLS content.     

Zinc maleate and calcium stearate as a complex thermal stabilizer for poly(vinyl chloride)

Zinc maleate (ZnMA) and calcium maleate (CaMA) were synthesized by reaction of maleic acid with the corresponding metal oxides and were characterized by X‐ray diffraction, thermal analysis, and Fourier‐transform infrared (FTIR) spectroscopy. The thermal stabilizing effects of ZnMA and CaMA on poly(vinyl chloride) (PVC) were investigated at 180°C in air by a static stability test. The stabilization mechanism of ZnMA and the synergism of ZnMA/CaSt₂ (St = stearate) were also studied by UV‐visible and FTIR spectroscopies, as well as a thermal stability test. The PVC with the ZnMA stabilizer exhibited good thermal and color stability caused by the ability of ZnMA to replace the labile chlorine atoms in PVC chains, absorb hydrogen chloride, and react with the polyene intermediates via a Diels–Alder mechanism. The gel content of the PVC/ZnMA samples reached 31% after 2 min of heating and 44% after 10 min, thereby indicating that crosslinking could easily occur with ZnMA, probably owing to catalysis by Zn species. The static and dynamic stability results showed that the synergistic effect of the ZnMA/CaSt₂ stabilizer was greater than that of ZnSt₂/CaSt₂. J. VINYL ADDIT. TECHNOL., 20:1–9, 2014. © 2014 Society of Plastics Engineers     

Self‐crosslinking and cocrosslinking with nitrile rubber of poly(vinyl chloride) with pendent N,N‐diethyldithiocarbamate group

In order to realize the self‐crosslinking and cocrosslinking of poly(vinyl chloride) (PVC) with nitrile‐butadiene rubber (NBR), PVC with pendent N,N‐diethyldithiocarbamate groups (PVC‐SR) was prepared from the reaction of PVC with sodium SR in butanone. The PVC‐SR was self‐crosslinked and the PVC‐SR/NBR blend was cocrosslinked under heating at 170°C. The effect of the degree of functionality of PVC‐SR on the torque, gel content, glass‐transition temperature, and tensile properties was investigated. The results showed that the crosslinking reaction did not occur for PVC, NBR, or the PVC/NBR blend. Introducing the SR groups into PVC caused the crosslinking reaction to occur and the high gel contents of the crosslinked samples were obtained in 15 min. The degree of crosslinking increased with the degree of functionality of PVC‐SR. The mechanism of the crosslinking reaction was discussed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 634–638, 2001     

Hg(II) removal with polyacrylamide grafted crosslinked poly(vinyl chloride) beads via surface‐initiated controlled/“living” radical polymerization

Polyacrylamide grafted crosslinked poly (vinyl chloride) beads (PAM‐PVC) were prepared by the surface‐initiated controlled/“living” radical polymerization (SI‐CLRP) methodology from the crosslinked poly(vinyl chloride) beads with surface modification with diethyldithiocarbamyl groups under UV irradiation. The macroiniferter, diethyldithiocarbamyl crosslinked poly(vinyl chloride) beads (DEDTC‐PVC) were prepared by the reaction of the surface C? Cl groups with sodium N,N‐diethyl dithiocarbamate. The “grafting from” polymerization exhibited some “living” polymerization characteristics and the percentage of grafting (PG%) increased linearly with polymerizing time and achieved 47.6% after 6 h UV irradiation. The beaded polymer with polyacrylamide surface was also characterized with Fourier transform infrared (FTIR) and scanning electron microscope (SEM). Its adsorption property for Hg(II) ion was also investigated preliminarily. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:3385–3390, 2006     

Chemical Modification of Poly(Vinyl Chloride) with Ethylene Glycol and its Application in Ion-Chromatography

ABSTRACT

Poly(vinyl chloride) (PVC) has been chemically modified through crosslinking with different molar ratios of sodium ethylene glycoxide in ethylene glycol. The crosslinked PVC was used for coating of silica gel 60 particles and the obtained products were impregnated with tetramethylammonium hydroxide (TMAH). The crosslinking reaction as well as the insertion of TMAH were followed up and quantitatively determined with the aid of FT-IR spectroscopic and elemental analyses. The obtained materials were roughly tested for ion chromatographic separation of different ions. Retention time ( t _R) was determined for lithium, magnesium, strontium, and calcium cations whereas chloride, nitrate, and sulfate were selected as representatives for anions.     

Peroxide crosslinking of unplasticized poly(vinyl chloride)

A crosslinking system consisting of 1,1‐di‐t‐butylperoxy‐3,3,5‐trimethyl cyclohexane peroxide and trimethylolpropane trimethacrylate (TMPTMA) has been used to introduce crosslinks into unplasticized poly(vinyl chloride) (PVC). The influence of the concentration of both reagents has been investigated, and crosslinking monitored by determination of the remaining sample weight after Soxhlet extraction with tetrahydrofuran. The system used (i.e., 0.5–2.0 phr peroxide with 5 to 15 phr TMPTMA) has been shown to be effective for crosslinking PVC. Gel contents of 30–40% have been obtained, premature crosslinking during processing is largely avoided, but thermal stability still needs to be improved. Considerable improvements in elevated temperature mechanical properties can be attained using an appropriate TMPTMA/peroxide concentration. The best tensile properties were obtained with 0.5 phr peroxide and 15 phr TMPTMA. Observed increases in T_g, also achievable with only 0.5 phr peroxide, but only slightly dependent on TMPTMA concentration, represent a useful increase in service temperature for the resulting compound. Lower peroxide levels may be adequate to achieve property improvements. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2657–2666, 2000     

Effect of lanthanum cyanurate as novel organic thermal stabilizers for polyvinyl chloride

Lanthanum cyanurate was synthesized by reacting cyanuric acid and lanthanum nitrate at basic condition and was characterized by elemental analysis and Fourier transform infrared spectroscopy. Its application as thermal stabilizer for poly(vinyl chloride) (PVC) was investigated by Congo red test and discoloration test. In comparison with other heat stabilizers, including lanthanum stearate, calcium stearate, and zinc stearate, lanthanum cyanurate exhibits high stabilizing effect with excellent initial color of PVC. The stability time reaches the maximum (80 min) when the percentage of lanthanum cyanurate in PVC is 2.5%. The combination stabilizers (LaC₃N₃O₃/Zn(St)₂ obviously increase the complete discoloration time of PVC in comparison with the stabilizer of Zn(St)₂. The stability time of PVC increases from 14 min (stabilized by zinc stearate) to 26 min (stabilized by LaC₃N₃O₃/Zn(St)₂). LaC₃N₃O₃ also shows a slightly stronger effect on tensile strength of PVC than La(St)₃. Therefore, the LaC₃N₃O₃ can be used to replace La(St)₃ and serve as a costabilizer to improve stabilization efficiency of calcium/zinc stabilizers for PVC. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

硅烷交联聚氯乙烯的制备和性能

对由悬浮共聚合成的氯乙烯／乙烯基三乙氧基硅烷共聚树脂的水解交联行为和交联聚氯乙烯的性能进行了研究。结果发现，通过聚合过程添加pH调节剂可得到凝胶含量很低的氯乙烯／乙烯基三乙氧基硅烷共聚树脂；该类共聚树脂加工后有一定程度交联发生，凝胶含量随共聚树脂中乙烯基三乙氧基硅烷含量增加而增加；当加工样品在水中浸渍后凝胶含量又有较大幅度提高，说明水解交联的发生；交联后PVC高温力学性能和耐热变形性提高。     

Improvement of the processability and thermal stability of poly(vinyl chloride) with 5,6-diamino-1,3-dimethyluracil

Uracil derivatives are potential nontoxic thermal stabilizers of poly(vinyl chloride) (PVC) and have a better stabilization effect. 5,6-diamino-1,3-dimethyluracil (DDU) was investigated as a thermal stabilizer for PVC. The stabilization effect of DDU was measured by thermogravimetric analysis, thermal aging test, and recording the time of the color change of the Congo red paper (Congo red test). Meanwhile, the processability of PVC stabilized by DDU was investigated through dynamic performance test. The results showed a better stabilizing effect compared with calcium stearate (CaSt₂) and zinc stearate (ZnSt₂). To explain the stabilization of DDU, the probable mechanism was suggested that DDU absorbed and chemically bonded with hydrogen chloride. Therefore, DDU could be used as a thermal stabilizer of PVC.     

Evidence of irradiation‐induced crosslinking in miscible blends of poly(vinyl chloride)/epoxidized natural rubber in presence of trimethylolpropane triacrylate

Electron‐beam initiated crosslinking of a poly(vinyl chloride)/epoxidized natural rubber blend (PVC/ENR), which contained trimethylolpropane triacrylate (TMPTA), was carried out over a range of irradiation doses (20–200 kGy) and concentrations of TMPTA (1–5 phr). The gelation dose was determined by a method proposed by Charlesby. It was evident from the gelation dose, resilience, hysteresis, glass‐transition temperature (T_g), IR spectroscopy, and scanning electron microscopy studies that the miscible PVC/ENR blend underwent crosslinking by electron‐beam irradiation. The acceleration of crosslinking by the TMPTA was further confirmed in this study. Agreement of the results with a theory relating the T_g with the distance between crosslinks provided further evidence of irradiation‐induced crosslinking. The possible mechanism of crosslinking induced by the irradiation between PVC and ENR is also proposed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1914–1925, 2001     

硅烷交联聚氯乙烯的研究

研究了硅烷的种类,增塑剂,交联时间等因素对PVC交联的影响,结果表明,通过调节硅烷的用量可以制备不同交联度的PVC,交联后的PVC其力学性能,尺寸稳定性,体积电阻率,热主为形温度得到提高。     

Photografting of PVC containing N,N‐diethyldithiocarbamate groups with vinyl monomers

Poly(vinyl chloride) (PVC) with pendent N,N‐diethyldithiocarbamate groups (PVC–SR) was prepared through the reaction of PVC with sodium N,N‐diethyldithiocarbamate (NaSR) in butanone and used as a photoinitiator for the grafting polymerization of three vinyl monomers [styrene (St), methyl methacrylate (MMA), and acrylamide (Am)]. The effects of ultraviolet (UV) irradiation time, PVC–SR amount, and the monomer amount on grafting and grafting efficiency were investigated. The results showed that PVC–SR could initiate the polymerization of three vinyl monomers effectively and obtained crosslinked copolymers. The grafting and grafting efficiency of styrene and methyl methacrylate were higher than those of acrylamide. The polymerization activity of three monomers was acrylamide > methyl methacrylate > styrene. By analyzing the UV spectrum of PVC–SR with a different irradiation time, it was confirmed that PVC–SR was dissociated mainly into macromolecular the sulfur radical PVC–S · and the small molecular carbon radical · C(S)N(C₂H₅)₂; the grafting polymerization mechanism was discussed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2569–2574, 2000     

Radiation crosslinking of poly(vinyl chloride) with trimethylolpropanetrimethacrylate. IV. Effect of diundecyl phthalate: Dependence of physical properties on composition

Blends of poly(vinyl chloride) (PVC) with polyfunctional monomers may be crosslinked by ionizing radiation. The physical properties of PVC blended with trimethylolpropanetrimethacrylate (TMPTMA) and diundecyl phthalate (DUP) were studied. The TMPTMA monomer crosslinked the blend by homopolymerization and/or grafting to PVC. The plasticizer, DUP, was chemically inert under irradiation but, by plasticizing the macromolecules and diluting the monomer, changed the kinetics extensively. Characteristics of the glass transitions and the tensile mechanical properties have been correlated with blend composition and radiation dose. Before irradiation, poly(vinyl chloride) was plasticized by both DUP and TMPTMA monomer. The increase in glass transition temperature and mechanical strength following irradiation to 5 Mrad was correlated with the TMPTMA content of the blend. Both the molecular structure of the network and the DUP content of the blend were factors in determining the physical properties of the final crosslinked blend. The molecular structure was determined by the kinetics of the crosslinking reactions, which in turn were determined by the blend composition. A molecular interpretation consistent with the physical properties, chemical kinetics, and mechanism of the crosslinking system has been presented.