马氏体体积分数对热轧双相钢形变位错结构和断裂的影响

  利用SEM、TEM研究了同一成分的热轧双相钢的马氏体体积分数对形变位错结构和断口组织特征的影响。结果表明,马氏体体积分数为20%～30%时,体积分数增加对双相钢形变位错结构的演变影响较小。且马氏体在变形的后期中将出现伴生的高位错密度区和低位错密度区。断裂时当马氏体体积分数增加到30%,颈缩提前,且微孔有向微裂纹转变的趋势。因此,马氏体体积分数为20%的双相钢的成形性能优于马氏体体积分数为30%的双相钢。     

工艺参数对热轧双相钢力学性能的影响

在正交试验的基础上，采用方差分析的方法研究了四个工艺参数（终轧温度θｆ，终轧变形量εｆ，淬火温度θｑ，以及轧后缓冷时间ｔｎ）对单张热轧双相钢（０．０７％Ｃ－１．６９％Ｍｎ－０．９３Ｓｉ）力学性能的影响，据此，提出了较优的生产工艺参数。     

工艺参数对热轧双相钢力学性能的影响

在正交试验的基础上,采用方差分析的方法研究了四个工艺参数(终轧温度θf,终轧变形量εf,淬火温度θq,以及轧后缓冷时间tn)对单张热轧双相钢(0.07 %C-1.69 %Mn-0.93 %Si)力学性能的影响,据此,提出了较优的生产工艺参数.     

不同马氏体体积分数双相钢的显微组织变化特征

采用光学显微镜表征了双相钢中不同马氏体体积分数情况下的组织特征,观察结果表明：低马氏体体积分数情况下,马氏体完全呈岛状或者颗粒状;随着马氏体体积分数的增加,组织中出现光学可见的板条马氏体,但颗粒状马氏体岛数量减少;当马氏体体积分数进一步增加,板条马氏体成为主导相,颗粒状马氏体岛几乎消失。结合热力学分析可知,马氏体量增加导致马氏体内部C、Mn含量的减少,这是马氏体形态变化的可能原因之一。     

热镀锌双相钢热轧工艺制度研究

研究了热轧工艺对热镀锌双相钢组织与性能的影响。结果表明,通过调整热轧工艺,可以得到强韧性能配合较好的组织均匀的铁素体-马氏体双相钢。在一定的温度范围内,随着终轧温度和卷取温度的升高,双相钢的屈服强度和抗拉强度有不同程度的下降,而延伸率有所上升。高温卷取易导致热轧基板晶粒粗大并出现带状组织,通过降低卷取温度可有效提高热轧基板组织的均匀性,使热轧基板的晶粒细腻均匀,从而改善热轧带状组织。     

600MPa级C-Si-Mn-Cr热轧双相钢的研制

根据鞍钢中薄板坯连铸连轧线的实际条件,通过采用合理的微合金化成分设计以及控轧控冷技术,开发出了600 MPa级C-Si-Mn-Cr热轧双相钢。钢板组织主要由大量铁素体和少量马氏体组成,其力学性能良好,抗拉强度达到600 MPa以上,屈强比低于0.70,延伸率A80大于19.0%,n值高于0.15,满足国家标准要求。     

马氏体体积分数对双相钢变形行为的影响

 通过Crussard Jaoul （C J）分析和n值的分段分析对不同马氏体含量双相钢的变形行为进行了研究。C J分析时采用连续数据绘制C J曲线,避免了取点拟合过程中的不连续性,n值的分段分析基于微分原理,直观给出了不同应变量下的n值。结合对两者的分析,认为只有较低马氏体含量的双相钢才具有双屈服特性,并且双相钢的第二阶段硬化的拐点只有在一定量的马氏体发生变形时才出现。同时在小应变量下双相钢中的应变硬化速率随马氏体含量的增加而升高,而在低马氏体含量下n值会出现最大值。     

钛微合金化热轧双相钢的工艺研究

通过模拟实验研究了钛微合金化热轧双相钢的连续冷却转变曲线及终轧温度对组织的影响规律,获得了可行的工艺窗口,并进行了验证性热轧实验.在冷却速率小于5℃·s^-1及温度在625~725℃时,实验钢可以形成先共析铁素体.随着终轧温度升高,组织中铁素体及马氏体含量先升高后降低,但幅度不大.同时,当终轧温度较高时,铁素体显微硬度增加,析出强化作用增加.当终轧温度及缓冷温度分别为840℃及700℃时,获得了抗拉强度为672 MPa及屈强比为0.61的性能良好的热轧双相钢.经计算,铁素体组织中析出强化量为78.5 MPa.     

Effects of TMCP Parameters on Microstructure and Mechanical Properties of Hot Rolled Economical Dual Phase Steel in CSP

 Effects of chemical compositions, finish rolling temperature, isothermal temperature on runout table and coiling temperature on microstructure and mechanical properties of economical dual phase steel produced on CSP line were investigated. Experimental results showed that martensite volume fraction could be enhanced and banding microstructure could be reduced by controlling Mn, Si contents and applying proper finish rolling temperature. Optimized processing-parameters were obtained for DP580 production on CSP line of Wuhan Iron and Steel (group) Co (WISCO) in China. Optimal microstructure and mechanical properties could be achieved when the strip was finished rolling at the range of 790 to 830 ℃, isothermally holding at 680 to 740 ℃ and coiling below 250 ℃.     

首钢热轧DP580双相钢的工业试生产

采用合金成本低廉的C-Mn-Cr化学成分设计,通过层流冷却段的水冷—空冷—水冷的三段式冷却模式和低温卷取,成功在1 580mm机组上试生产580MPa级热轧双相钢。对试生产钢卷进行了性能均匀性分析,结果表明:除去轧钢头部弱冷区域,整卷性能均匀,马氏体比例可稳定在10%左右。进而得出当前采用的恒速轧制方法有利于热轧双相钢力学性能均匀性控制的结论。试生产中在终轧后实施了2种不同的中间温度,轧制结果显示2种工艺方案下屈服强度和屈强比差距较大。     

CSP流程生产经济型热轧双相钢的工艺与组织性能

 为了在CSP产线上开发新一代经济型热轧双相钢,并确定生产的最佳成分和工艺,介绍了在武钢CSP生产线进行580MPa级热轧双相钢的工业化生产试制情况。分别采用C-Mn-Si系和C-Mn-Si-Cr系钢为原料,通过控制轧制和基于超强冷却设备的控制冷却工艺,成功开发出抗拉强度580MPa级热轧双相钢。通过比较分析2种成分钢的力学性能和微观组织,结果表明：经济型的C-Mn-Si系钢相对于C-Mn-Si-Cr系钢具有屈服强度低、屈强比小、伸长率大的特点,虽然马氏体量相对较少,但具有马氏体呈岛状更加均匀分布在铁素体晶界上等典型双相钢的特征,同时提出了生产过程中控制铁素体析出量和促进马氏体形成的具体措施。     

Numerical Cooling Strategy Design for Hot Rolled Dual Phase Steel

In this article, a Mo‐Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of the process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen‐Marburger (K‐M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After completing the parameter identification for the rate law model, the evolution of phases in this steel can be addressed. Particularly, the simulations allow the prediction of preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction.     

Study of Bake Hardening Effect on Laser Welded Hot Rolled Ferrite‐Bainite Dual Phase Steels

The influence of bake hardening (BH) effect on laser welded hot rolled ferrite‐bainite dual phase steel (FBS) with respect to the process conditions was investigated. The samples were firstly laser welded and then pre‐strained. Pre‐strained the samples with defined degrees of deformation and a subsequent aging treatment leads to enhanced hardness and strengthening for both conditions. The microstructure of the fusion zone (FZ) and heat affected zone (HAZ) was studied. A high volume fraction of martensite could be observed in the FZ as well as in the HAZ. Both steels exhibited a clear BH effect in both, the as‐received and the laser welded conditions. The BH effect is more pronounced in the pre‐strained laser welded condition.     

700 MPa级热轧双相钢的组织和性能

 采用热模拟并借助光学显微镜、SEM技术研究了双相钢的相变规律及不同工艺参数下的组织演变规律。根据热模拟结果在实验室试制出700 MPa级热轧双相钢,优化了轧制和冷却工艺参数。实验结果表明：热轧双相钢组织为多边形铁素体+马氏体岛,抗拉强度730 MPa,屈强比062,伸长率236%,达到了DP700级双相钢的性能要求,并讨论了热轧卷取温度对双相钢最终力学性能的影响。     

Development of 600MPa High Aluminum Cold Rolled Dual Phase Steel and Its Application

An original 600MPa high aluminum dual phase steel had been successfully developed in this paper.The microstructure analysis showed that the microstructures of the steel mainly consist of ferrite and 16% martensite which distributed around the ferrite grain boundaries.TEM analysis demonstrated that there exist lots of high density dislocations in ferrite as well as an obvious twin-structure and some ribbon structures in martensite.The tensile test and the bake-hardening test showed that the steel delivers an excellent mechanical properties of R p0.2 =350-390MPa,R m =620-660MPa,R p0.2 /R m =0.55-0.65,A 80mm =25-29%,n=0.18-0.21 and an excellent bake-hardening property of BH 2 =50-60MPa as well as an excellent of work-hardening (WH) property of WH=120MPa。The spot-welding test showed that this dual phase steel has a good welding adaptability.Own to the excellent formability,the steel has been successfully used in the production of some auto parts.     

Effect of Controlled Cooling After Hot Rolling on Mechanical Properties of Hot Rolled TRIP Steel

A three-step cooling pattern on the runout table（ROT）was conducted for the hot rolled TRIP steel.Microstructural evolution during thermomechanical controlled processing（TMCP）was investigated.Processing condition of controlled cooling on a ROT in the laboratory rolling mill was discussed.The results indicated that the microstructure containing polygonal ferrite,granular bainite and a significant amount of the stable retained austenite can be obtained through three-step cooling on the ROT after hot rolling.TMCP led to ferrite grain refinement.Controlled cooling after hot rolling resulted in the stability of the remaining austenite and a satisfactory TRIP effect.Excellent mechanical properties were obtained through TMCP for the hot rolled TRIP steel.