（Ni,Cr）／Al2O3复合涂层制备工艺的研究

利用粉末热喷涂法制备（Ｎｉ，Ｃｒ）／Ａｌ２Ｏ３复合涂层，采用ＸＲＤ和金相对复合涂层的相结构和相组成进行分析，并分析了喷涂工艺对金属／陶瓷系复合涂层制备的影响。实验结果表明，Ａｌ２Ｏ３粉末的沉积率和喷涂参数是影响（Ｎｉ，Ｃｒ）／Ａｌ２Ｏ３复合涂层相结构和相组成的关键。     

高分子、复合材料技术：TiC／金属复合涂层反应热喷涂粉末及其制备技术

陶瓷-金属复合涂层，尤其是碳化物-金属复合涂层具有优异的耐磨性能，在冶金、能源、石油化工、汽车、造纸、航空航天等民用和国防工业领域耐磨构件的制造、加工和修复中具有广泛的用途。与传统的陶瓷／金属复合涂层增强相wc相比，Tic更稳定（1100℃也不分解）、硬度更高，而且密度低、摩擦系数小，是陶瓷／金属复合涂层的理想增强体，与适当的粘结金属复合可制备耐高温、耐腐蚀、耐磨损涂层，具有更高的应用价值和更广泛的应用前景。在传统陶瓷／金属复合涂层热喷涂技术中，陶瓷相通常以外加复合的方式预置在喷涂原材料（粉末、丝等）中，陶瓷相颗粒较粗、陶瓷／金属界面易受污染，涂层性能较差（空隙率高、结合强度低），且原材料成本高、喷涂条件苛刻（一般需要等离子喷涂），极大地限制了热喷技术的应用和推广。     

树脂基复合材料表面爆炸喷涂铝涂层性能研究

采用爆炸喷涂工艺在树脂基复合材料表面制备0.45mm厚的Al涂层,利用扫描电子显微镜、能谱仪、X射线衍射仪、力学试验机等对涂层显微组织、相组成和结合强度进行分析;依据GJB 2604-1996和GJB 6190-2008分别测试涂层表面导电性能和电磁屏蔽性能。结果表明:爆炸喷涂技术制备铝涂层结合强度达到8.63MPa,孔隙率约为1.26%,优于传统火焰喷涂和等离子喷涂;爆炸喷涂铝涂层表面电阻率达到0.181mΩ/,1~40GHz全频段电磁屏蔽效能达到60dB,是一种电磁屏蔽材料的理想选择。     

反应等离子喷涂Fe-A12O3-FeAl2O4复合涂层的反应机理研究

金属／陶瓷复合涂层具有金属的韧性和陶瓷的高强度、高硬度等优点，利用反应等离子喷涂技术将Fe2O3／Al复合粉制备成金属／陶瓷复合涂层，以X射线衍射(XRD)、扫描电镜(SEM)、能谱仪(EDS)等分析技术研究了该复合涂层的反应机理和涂层性能。结果表明：涂层具有以层状的FeAl2O4、Al2O3为骨架，球形的Fe及部分FeAl为弥散相的复合组织；复合粉体反应形成涂层的过程是分步进行的，而且在熔滴到达基体后部分反应仍继续进行；一定程度上，由于反应过程受到Al元素的扩散限制，同时等离子喷涂的冷却速度较高，使得涂层中主要含有FeAl2O4及少量的FeO。     

反应火焰喷涂TiC/Fe复合涂层显微结构研究

采用前驱体碳化复合技术制备Ti-Fe-C系反应喷涂复合粉末,通过反应火焰喷涂技术成功制备了TiC/Fe基金属陶瓷复合涂层.利用XRD和SEM对喷涂粉末和涂层的成分、组织结构进行了分析,考察了喷涂粉末粒度、Ti的加入方式对涂层组织结构的影响.研究结果表明:所制备的TiC/Fe复合涂层由不同含量TiC颗粒分布于晶粒内部而形成的晶内型复合强化片层组织叠加而成,TiC颗粒呈纳米级;喷涂粉末粒度较大时,制备的涂层中出现有害相Fe2Ti,片层厚度较大,孔隙率高;以纯Ti粉为Ti源制备的喷涂粉末和以TiFe粉为Ti源制备的喷涂粉末相比较,其涂层中硬质相TiC含量较少,孔隙率较大.     

热喷涂乙烯-丙烯酸共聚物／纳米SiO2复合涂层工艺及性能

采用火焰喷涂法制备了乙烯-丙烯酸共聚物(EAA)/纳米SiO2复合涂层,并利用电子拉力机、紫外老化箱、傅立叶红外光谱仪(FTIR)、差示扫描量热仪(DSC)等手段对涂层的力学、老化及热性能等进行了分析.结果表明,在适当的喷涂工艺条件下,物料在火焰喷涂过程中没有发生氧化或降解;纳米SiO2的加入能明显提高涂层的力学及抗老化性能.当纳米SiO2质量分数为1.0%时,复合涂层综合性能最佳,涂层的自拉伸强度为33.87 MPa;经紫外老化260 h后,复合涂层强度保持率为72.3%;DSC分析表明,纳米SiO2有明显的成核剂作用,能提高复合涂层的结晶度,加快复合涂层的结晶速度.     

高速电弧喷涂再制造曲轴用复合涂层的设计与研究

为提高再制造曲轴的涂层性能和使用寿命,设计了FeAlCrNi/3Cr13、Ni95Al/3Cr13和1Cr13/3Cr13的3种复合涂层和不喷涂过渡层的3Cr13涂层,利用扫描电镜、能谱仪和微动摩擦磨损设备等测试技术分析了4种涂层的微观组织和微区成分组成,研究了喷涂不同过渡层对复合涂层结合强度的影响,重点考察了FeAlCrNi/3Cr13复合涂层的耐磨性能.结果表明, FeAlCrNi/3Cr13复合涂层组织致密,孔隙率约3.2%,氧化物含量低,涂层平均结合强度达到46.6 MPa,复合涂层在高载荷油润滑摩擦条件下的耐磨性能远高于基体45钢.FeAlCrNi/3Cr13复合涂层可以应用到高速电弧喷涂再制造修复曲轴产业中.     

SiC/Ni复合型电磁屏蔽涂料的研究

填料的电磁性能直接影响所制备涂料的屏蔽效能。本文使用不同混合比的SiC/Ni作为填料,进行组份复合和层状复合,对获得的电磁屏蔽涂层进行了研究。实验证明SiC的加入降低了Ni涂料的电磁屏蔽效能。SiC/Ni涂料层状复合后的电磁屏蔽效能比单组分涂料高。SiC在高频段有屏蔽性能。     

以蔗糖为前驱体制备TiC/Fe复合涂层

以TiFe粉和蔗糖为原料,通过蔗糖的热分解碳化制备Ti-Fe-C系反应热喷涂复合粉末,利用普通氧乙炔火焰喷涂成功制备出TiC/Fe复合涂层.采用XRD、SEM和TEM等对喷涂粉末和涂层的组织结构、涂层中的TiC颗粒进行了分析.研究结果表明:TiC/Fe复合涂层主要由TiC颗粒均匀分布于Fe基体中的复合强化片层构成,片层中TiC颗粒呈球形或近球形,粒径约为50nm;纳米级TiC颗粒增强的复合强化片层占涂层体积的60%以上.     

高速电弧喷涂制备复合涂层的性能研究

为提高涂层性能和使用寿命,设计了FeAICrNi／3cr13、N195AI／3Cr13和ICr13／3Cr13的3种复合涂层和不喷涂过渡层的3Cr13涂层,利用扫描电镜、能谱仪和微动摩擦磨损设备等测试技术分析了4种涂层的微观组织和微区成分组成,研究了喷涂不同过渡层对复合涂层结合强度的影响,重点考察了FeAlCrNi／3Cr13复合涂层的耐磨性能。     

LaMeAl11O19/YSZ热障涂层热力学性能和热循环寿命

LaMeAl₁₁O₁₉陶瓷具有独特的晶体结构, 优异的热力学性能, 低热导率, 高温相稳定性等特点, 是一类非常有应用前景的热障涂层(TBC)材料。本研究通过大气等离子喷涂(APS)制备了LaMeAl₁₁O₁₉/YSZ (Me=Mg, Cu, Zn)双陶瓷层热障涂层。通过对涂层进行火焰热循环测试并结合扫描电子显微镜、X射线衍射仪等分析技术对涂层进行失效分析。结果表明, LaMgAl₁₁O₁₉ (LMA)、LaZnAl₁₁O₁₉ (LZA)和LaCuAl₁₁O₁₉ (LCA)粉末在等离子喷涂过程中发生了分解, 导致三种涂层中磁铅石相含量的差异, 从而影响三种涂层的热循环寿命。由于LaMeAl₁₁O₁₉层与YSZ层的热膨胀系数不匹配以及非晶相重结晶产生的体积收缩, LaMeAl₁₁O₁₉层从YSZ层上剥落。YSZ层暴露在高温下, 加速了烧结和TGO的生长, 又促进了YSZ层剥落。低温下, LaMeAl₁₁O₁₉的热导率随着Me原子序数增加而降低; 高温下, 与LMA和LZA相比, LCA涂层红外发射率最高(0.88, 600 ℃), 削弱了光子传导对热导率的贡献, 导致热导率降低, LCA在高温红外辐射涂层中具有潜在的应用价值。     

Preparation and photocatalytic characteristics of core-shell structure TiO2/BaFe12O19 nanoparticles

A core-shell structure TiO₂/BaFe₁₂O₁₉ composite nanoparticles that can photodegrade organic pollutants in the dispersion system effectively and can be recycled easily by a magnetic field is reported in this paper. The obtained samples were characterized by energy dispersive X-ray spectroscopy (SEM-EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The TiO₂/BaFe₁₂O₁₉ magnetic photocatalyst is composed of two parts: (1) TiO₂ shell used for photocatalysis and (2) BaFe₁₂O₁₉ core for separation by the magnetic field. The photocatalytic activity of the as-prepared magnetic photocatalyst increased with increasing the thickness of TiO₂ coating layer. On the other hand, the saturation magnetizations of titania-coated BaFe₁₂O₁₉ nanoparticles decreased with increasing thickness of the titania coating, while the coercivity does not show any change after coating.     

宽带激光熔覆WCP/Ni基合金梯度复合涂层组织与摩擦磨损特性

研究了铸造WC_P/Ni基合金梯度复合涂层组织与摩擦磨损特性。结果表明,梯度复合涂层与基材实现了良好的冶金结合,涂层内有γ-Ni枝晶组织,γ-Ni＋M₂₃C 6共晶组织以及凝固结晶析出的M₆C、M₂₃C₆、M₇C₃等块状或条状组织;随着铸造WC_P体积分数的增加,复合涂层摩擦系数减小,耐磨性增加。19-4试样的耐磨性最高值为4.61,是基材的3倍以上。梯度涂层的磨损机理为磨粒磨损与粘着磨损的复合作用。     

Stress-Induced Martensitic Transformation of Zr_(50)Cu_(25)Ni_(10)Co_(15) Nanocrystals Embedded in an Amorphous Matrix

The stress induced martensitic phase transformation of spherical ZrCu nanocrystals embedded in an amorphous matrix was studied in this paper. Microstructural observations revealed that the martensitic transformation of the nanocrystal was hindered by the surrounding amorphous coating. The existence of two-step transformation from the austenite phase(B2) to the base structure martensite(B19') and finally to the most stable superstructure martensite(Cm) was also demonstrated. The Cm martensite with(021) type I twinning symmetrically accommodation was surrounded by the B19' martensite with dislocation morphologies.     

Microstructure of a plasma-sprayed superalloy coating/substrate

Five different specimen preparation techniques were employed to characterize the microstructure of a cross-section of plasma-sprayed Rene 125 coating on a Rene 125 turbine blade substrate. These methods included optical microscopy, and transmission electron microscopy on three types of replicas and on thin foils. Interface and matrix precipitates were indentified using electron diffraction and energy dispersive spectrometry, with HfO₂ and (Hf, Zr)O₂ the predominant phases at the coating/blade interface, and both (Ti, Ta)C and HfO₂ present in the coating. Those blade precipitates examined contained Hf and Ta, with some Ti and a little Co. A unique dendritic structure of was also found intermittently along the interface. The combination of the five techniques provides a wide variety of information, and is a strong tool for characterizing complex microstructures.     

Modulation effects of collagen ? on the structure of electrochemically deposited hydroxyapatite coating

In this work, collagen ? was introduced as an additive to the dilute electrolyte used for direct electrochemical deposition of hydroxyapatite (HA) coating, and its modulation effects on the morphology and crystal structure of the HA coating were examined by SEM and XRD, respectively. Collagen I-modified HA coating was found to exhibit a micro-porous structure, formed by the ordered arrangements of ultra-fine HA crystals. The crystal structure of the modified HA coating was demonstrated to be similar to that of the natural bone. Further compositional studies using FTIR spectroscopy supported the integration of the collagen into the HA coating.     

Nanostructured Sulfide Composite Coating Prepared by Atmospheric Plasma Spraying

Nanostructured FeS-SiC coating was deposited by atmospheric plasma spraying (APS). The microstructure and phase composition of the coating were characterized with SEM and XRD, respectively. In addition, the size distribution of the reconstituted powders and the porosity of the coating have been measured. It was found that the reconstitiuted powers with sizes in the range of 20 to 80 μm had excellent flowability and were suitable for plasma spraying process. The assprayed FeS-SiC composite coating exhibited a bimodal distribution with small grains (30～80nm) and large grains (100～200nm). The coating was mainly composed of FeS and SiC, a small quantity of Fe1-x S and oxide were also found. The porosity of the coating was approximately 19 %.     

Chrome-free neodymium-based protective coatings for magnesium alloys

The microstructure of chrome-free neodymium-based conversion coating on magnesium alloy was investigated and the corrosion resistance was evaluated as well. The micro-morphology, transverse section, crystal structure and composition of the coating were observed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The corrosion resistance was evaluated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS).The results revealed that the morphology of neodymium conversion coating is of crack-mud structure. Tiny cracks distribute in the compact coating deposited by neodymium oxides. EDS results characterize that the coating is made of neodymium oxides. The potentiodynamic polarization curve, EIS and OCP indicate that the neodymium conversion coating can improve the corrosion resistance of magnesium alloys.     

8YSZ双层热障涂层缺陷演变与微裂纹水浸超声宏观检测

采用PASCAN-64型水浸超声设备并配合扫描电镜对8wt %Y₂O₃-ZrO₂(8YSZ)双层热障涂层热震过程中内部组织结构演变进行了检测。结果表明, 当超声波从垂直陶瓷层方向入射至粘结层反射所获得的回波信号影像主要反映了陶瓷层组织结构演变, 从垂直基底方向入射至粘接层/陶瓷层界面处反射所获得的回波信号影像主要反映了热生长氧化物层组织结构演变, 从垂直陶瓷层方向透射整个试片所获得的回波信号影像综合反映了整个涂层组织结构演变。当陶瓷层中均匀分布着孔隙率<11%、最大横向尺寸<50 μm的孔隙以及热生长氧化物层主要为致密的α-Al₂O₃时, 回波信号的幅值dB<0, 反映在影像中的信号分布均匀, 表明涂层处于良好状态。当陶瓷层中均匀分布着孔隙率>44%、最大横向尺寸>100 μm的孔隙以及热生长氧化物层主要为具有稀疏结构且厚度>5.2 μm的Cr、Co氧化物时, 回波信号的幅值dB>0的区域连接成片, 则预示着涂层即将失效或已失效。可见, 水浸超声技术能够较准确地反映热障涂层内部组织结构演变, 是一种较好的热障涂层内部缺陷的无损检测方法。     

等离子喷涂NiCrBSi增强Mo涂层的组织结构和断裂韧性

为了开发既具有较高硬度、可防止黏着磨损、又具有一定孔隙能够储存润滑油的用于气缸内壁和活塞的热喷涂层,采用等离子喷涂制备了纯Mo和Mo-28%NiCrBSi复合涂层,采用图像法定量表征了涂层的孔隙率,采用压痕法测试了涂层的硬度和断裂韧性,研究了添加NiCrBSi对等离子喷涂Mo层的组织结构、孔隙率、硬度和断裂韧性的影响,并与某进口防黏着磨损Mo涂层进行比较。结果表明:等离子喷涂Mo-28%NiCrBSi复合涂层的孔隙率比纯Mo涂层略高,硬度为(561±83)HV3 N,比纯Mo涂层提高19%,比服役过的进口纯Mo涂层高约40%;复合涂层的断裂韧性为8.9 MPa"m1/2,约为纯Mo涂层的4倍,接近Mo块材。