Phase Equilibria in the System BaO–TiO2

The system BaO-TiO₂ was investigated using quenching, strip-furnace, and thermal techniques. Five compounds were found to exist in the system: Ba₂TiO₄, BaTiO₃, BaTi₂O₅, BaTi₃O₇, and BaTi₄O₉. Of these, only barium metatitanate (BaTiO₃) melts congruently (at 1618°C.). The dititanate melts incongruently at 1322° C. to yield BaTiO₃ and liquid; the trititanate melts at 1357°C. to yield BaTi₄O₉ and liquid; the tetra-titanate melts to TiO₂ and liquid at 1428° C. The nature of melting of the orthotitanate could not be determined accurately because of the high temperature involved and the rapid reaction with platinum. The two eutectics in the system occur between Ba₂TiO₄ and BaTiO₃ at 1563°C. and between BaTi₂O₅ and BaTi₃O₇ at 1317°C. The temperature of the cubic-hexagonal transition in barium metatitanate was determined as 1460°C. and the transition has been shown to be reversible. The transition temperature is raised sharply by the addition of a small percentage of TiO₂ although the extent of solid solution is quite limited. Some applications to the manufacture of titanate bodies and to the growth of single crystals of barium metatitanate are discussed.     

Isothermal Section of a Cu2O–Al2O3–SiO2 Pseudo-Ternary System at 1150°C in Air

In this study, the isothermal section of a Cu₂O–Al₂O₃–SiO₂ pseudo-ternary phase diagram at 1150°C was analyzed by means of a scanning electronic microscope and powder X-ray diffraction of the quenched samples qualitatively, and the compositions of the tie-points of the tie-planes as well as their regions were determined by in situ high-temperature quantitative X-ray diffraction analysis and energy-dispersive X-ray spectroscopy. Then, the isothermal section of the Cu₂O–Al₂O₃–SiO₂ pseudo-ternary phase diagram at 1150°C was constructed; it was found that the isothermal section is composed of two single liquid-phase regions, five two-phase regions, and six three-phase regions.     

Low-Temperature Firing and Microwave Dielectric Properties of Ca[(Li1/3Nb2/3)0.84Ti0.16]O3−δ Ceramics for LTCC Applications

The effects of LiF and ZnO–B₂O₃–SiO₂ (ZBS) glass combined additives on phase composition, microstructures, and microwave dielectric properties of Ca[(Li_1/3Nb_2/3)_0.84Ti_0.16]O_3−δ (CLNT) ceramics were investigated. The LiF and ZBS glass combined additives lowered the sintering temperature of CLNT ceramics effectively from 1150° to 880°C. The main diffraction peaks of all the specimens split due to the coexistence of the non-stoichiometric phase (A) and stoichiometric phase (B), which all possess CaTiO₃-type perovskite structures. The transformation from A into B became accelerated with the increase of LiF or ZBS content. ZBS glass restrained the volatilization of lithium salt, which greatly affected the microstructures and microwave dielectric properties. CLNT ceramics with 2 wt% LiF and 3 wt% ZBS sintered at 900°C for 2 h show excellent dielectric properties: ɛ_r=34.3, Q × f =17 400 GHz, and τ_f=−4.6 ppm/°C. It is compatible with Ag electrodes, which makes it a promising ceramic for low-temperature cofired ceramics technology application.     

Molten-Salt Synthesis of Ba1–xPbxTiO3 in the System BaTiO3–PbCl2

Ba_{1– x} Pb _x TiO₃ powder with a fixed composition was prepared by the reaction of BaTiO₃ powders with molten PbCl₂at various PbCl₂/BaTiO₃ molar ratios at 600° and 800°C in a nitrogen atmosphere. When 0.1 μm powder was used, the reaction was finished when x = 0.9. Two phases of BaTiO₃and a solid solution of Ba_{1– x} Pb _x TiO₃ coexisted, but the final phase gave a solid solution of Ba_{1– x} Pb _x TiO₃ at 800°C. When 0.5 μm powder was used, the two phases coexisted in the products at 600°C at PbCl₂/BaTiO₃= 1.0. A sintered compact of Ba_{1– x} Pb _x TiO₃ powders solid solution was prepared by hot isostatic pressing, and its dielectric constant was measured in the temperature range 20°–550°C.     

Orientation Relationships of Reactively Grown Ba6Ti17O40 and Ba2TiSi2O8 on BaTiO3 (001) Determined by X-ray Diffractometry

Fresnoite grows at 700° and 800°C, and Ba₆Ti₇O₄₀ grows at 1200°C with definite orientations, which are determined by X-ray diffraction pole figure analysis. Partially textured fresnoite is formed at higher temperatures. The SiO₂ films react with the BaTiO₃ crystals, forming the phases Ba₂TiSi₂O₈ (fresnoite) and Ba₆Ti₁₇O₄₀. At 700° and 800°C, both phases grow with definite orientations, which are determined by X-ray diffraction pole figure analysis. Partially textured polycrystalline phases are formed at higher temperatures.     

Modified Phase Diagram for the Barium Oxide–Titanium Dioxide System for the Ferroelectric Barium Titanate

The ferroelectric phase transition behavior in BaTiO₃ was investigated for various annealing times, temperatures, and Ba/Ti ratios by means of a differential scanning calorimeter. Coupling these observations with powder X-ray diffraction and transmission electron microscopy allowed new insights into the barium oxide (BaO)–titanium dioxide (TiO₂) phase diagram. The transition temperature was varied systematically with the Ba/Ti ratio at annealing temperatures from 1200° to 1400°C in air. The transition temperature decreased with increasing concentrations of BaO and TiO₂ partial Schottky defects, and showed a discontinuous change at the phase boundaries. Beyond the solubility region, two peritectoid reactions were confirmed and revised; first around 1150°C for Ba_1.054Ti_0.946O_2.946→Ba₂TiO₄+BaTiO₃ and second 1250°C for BaTi₂O₅→Ba₆Ti₁₇O₄₀+BaTiO₃, respectively. All other regimes of the BaO–TiO₂ were found to be consistent with the reported diagrams in the literature.     

Liquid–Solid Equilibria in the System NiO–TiO2–SiO2 in the Temperature Range 1430° to 1660°C

Equilibrium relations in the system NiO–TiO₂–SiO₂ in air have been investigated in the temperature range 1430° to 1660°C. The most conspicuous feature of the phase relations is the existence of a cation-excess spinel-type phase, in addition to NiO and NiTiO₃, on the liquidus surface and at subsolidus temperatures down to 1430°C. Three invariant points have been located on the liquidus. There is a peritectic at 1540°C characterized by coexisting NiO ( ss ), spinel( ss ), cristobalite, and liquid of composition 47 wt% NiO, 29 wt% TiO₂, and 24 wt% SiO₂. Two eutectics are present, one at 1480°C, with spinel( ss ), NiTiO₃, cristobalite, and liquid (42 wt% NiO, 43 wt% TiO₂, and 15 wt% SiO₂), as the coexisting phases. The other is at 1490°C with NiTiO₃, rutile, cristobalite, and liquid (32 wt% NiO, 56 wt% TiO₂, and 12 wt% SiO₂). A liquid miscibility gap extends across the diagram from the two bounding binary systems NiO–SiO₂ and TiO₂–SiO₂.     

Sintering and Crystallization of a Glass Powder in the Li2O–ZrO2–SiO2 System

Sintering and crystallization of a 23.12 mol% Li₂O, 11.10 mol% ZrO₂, 65.78 mol% SiO₂ glass powder was investigated. By means of thermal shrinkage measurements, sintering was found to start at about 650°C and completed in a very short temperature interval (Δ T similar/congruent 100°C) in less than 30 min. Crystallization took place just after completion of sintering and was almost complete at about 900°C in 20 min. Secondary porosity prevailed over the primary porosity during the crystallization stage. The glass powder compacts first crystallized into lithium metasilicate (Li₂SiO₃), which transformed into lithium disilicate (Li₂Si₂O₅), zircon (ZrSiO₄), and tridymite (SiO₂) after the crystallization process was essentially complete. The microstructure was characterized by fine crystals uniformly distributed and arbitrarily oriented throughout the residual glass phase.     

Effects of Glass Additions on (Zr,Sn)TiO4 for Microwave Applications

The effects of glass additions on the properties of (Zr,Sn)TiO₄ as a microwave dielectric material were investigated. The (Zr,Sn)TiO₄ ceramics with no glass addition sintered at 1360°C gave Q = 4900 and K = 37 at 7.9 GH_z. Several glasses, including SiO₂, B₂O₃, 5ZnO–2B₂O₃, and nine commercial glasses, were tested during this study. Among these glasses, (Zr,Sn)TiO₄ sintered with ZnO-B₂O₃–SiO₂ (Corning 7574) showed more than 20% higher density than that of pure (Zr,Sn)TiO₄ sintered at the same temperature. A 5-wt% addition of SiO₂, to (Zr,Sn)TiO₄, when sintered at 1200°C, gave the best Q : Q = 2700 at 9 GHz. Results of XRD analysis and scanning electron microscopy and the effect of glass content are also presented.     

Phase Evolution and Dielectric Properties of MgTiO3–CaTiO3-Based Ceramic Sintered with Lithium Borosilicate Glass for Application to Low Temperature Co-Fired Ceramics

Effects on phase evolution caused by the addition of a new sintering agent, lithium borosilicate, Li₂O·B₂O₃·SiO₂ (LBS) glass to 0.9MgTiO₃–0.1CaTiO₃ ceramic and resultant dielectric properties were investigated. The added LBS glass, a liquid phase sintering agent, significantly lowered the densification temperature from 1300° to about 950°C, while yielding decomposition of MgTiO₃ into MgTi₂O₅ and Mg₂TiO₄. At the same time, the by-products of the decomposition reaction, MgO and TiO₂, were dissolved into the glass network. Such phase evolution partly compensated the influence of deleterious glass addition so that the specimen demonstrated fairly good apparent dielectric properties.     

Effect of Glass Additions on BaO–TiO2–WO3 Microwave Ceramics

The effect of glass addition on the properties of BaO–TiO₂-WO₃ microwave dielectric material N-35, which has Q = 5900 and K = 35 at 7.2 GHz for samples sintered at 1360°C, was investigated. Several glasses including B₂O₃, SiO₂, 5ZnO–2B₂O₃, and nine other commercial glasses were selected for this study. Among these glasses, one with a 5 wt% addition of B₂O₃ to N-35, when sintered at 1200°C, had the best dielectric properties: Q = 8300 and K = 34 at 8.5 GHz. Both Q and K increased with firing temperature as well as with density. The Q of N-35, when sintered with a ZnO–B₂O₃ glass system, showed a sudden drop in the sintering temperature to about 1000°C. The results of XRD, thermal analysis, and scanning electron microscopy indicated that the chemical reaction between the dielectric ceramics and glass had a greater effect on Q than on the density. The effects of the glass content and the mixing process on the densification and microwave dielectric properties are also presented. Ball milling improved the densification and dielectric properties of the N-35 sintered with ZnO–B₂O₃.     

Sintering and Crystallization of CaO–Al2O3–ZrO2–SiO2 Glasses Containing Different Amount of Al2O3

In this work several complementary techniques have been employed to carefully characterize the sintering and crystallization behavior of CaO–Al₂O₃–ZrO₂–SiO₂ glass powder compacts after different heat treatments. The research started from a new base glass 33.69 CaO–1.00 Al₂O₃–7.68 ZrO₂–55.43SiO₂ (mol%) to which 5 and 10 mol% Al₂O₃ were added. The glasses with higher amounts of alumina sintered at higher temperatures (953°C [lower amount] vs. 987°C [higher amount]). A combination of the linear shrinkage and viscosity data allowed to easily find the viscosity values corresponding to the beginning and the end of the sintering process. Anorthite and wollastonite crystals formed in the sintered samples, especially at lower temperatures. At higher temperatures, a new crystalline phase containing ZrO₂ (2CaO·4SiO₂·ZrO₂) appeared in all studied specimens.     

Interfacial Reaction of BaTiO3 Ceramics with PbO–B2O3 Glasses

Interfacial reactions of pure, lead-, and zirconium-substituted BaTiO₃ ceramics with PbOB₂O₃ glasses were studied, with an emphasis on the effect of glass composition. Microstructures were analyzed by scanning electron microscopy and electron-probe microanalysis aided with X-ray diffractometry of powder mixtures in the system BaTiO₃PbOB₂O₃ heated at 850°C. The interfacial microstructures were divided into two types, depending on the glass composition. The first type was characterized by precipitates of TiO₂ dispersed in the glass matrix. Extended heating or limited glass volume resulted in the formation of a continuous layer of BaTi(BO₃)₂. The second type of microstructure was characterized by a lead-rich perovskite phase, which developed at the glass/ceramic interfacial region. Growth kinetics for this phase denied the diffusion-controlled mechanism. The substitution of lead in BaTiO₃ enhanced the penetration of glass into the ceramics along the grain boundaries and developed a coreshell structure.     

Raman Study of Grain Size Effects in the Melting Behavior of 15Na2CO3-10BaCO3-75SiO2 Batches

By means of Raman spectroscopy the melting behavior of 15Na₂CO₃−10BaCO₃−75SiO₂ batches with different grain sizes of raw materials was investigated both qualitatively and quantitatively. The results show that the reaction rate at low temperatures ( T ≤800° to 900°C) increases when finer grains of all raw materials are used; upon pelletizing the fine batch the reaction rate increases even further. At high temperatures ( T > 900°C) the grain size of SiO₂ is the main determining factor, the melting rate being increased when fine SiO₂ grains are used.     

Al2O3–ZrO2–SiO2 Ternary Glasses for Molybdenum Oxidation Barriers

The wettability of binary and ternary glasses belonging to SiO₂–Al₂O₃–ZrO₂ diagram has been studied using the sessile drop technique at 1750° and 1800°C. The ternary SiO₂–Al₂O₃–ZrO₂ (90–5–5 wt%) glass has proved to be well appropriated as a molybdenum oxidation barrier coating. The addition of 5 wt% of MoO₂ slightly improves its wettablity at higher temperatures without affecting its oxidation barrier properties. The Mo comes into the glass network as a mixture of Mo⁵⁺, Mo⁴⁺, and Mo⁶⁺. After oxidation at 1000°C in oxygen atmosphere, the molybdenum remains in the glass network as Mo⁶⁺.     

Properties of Sm2O3─Al2O3─SiO2 Glasses for In Vivo Applications

The compositional range for glass formation below 1600°C in the Sm₂O₃─Al₂O₃─SiO₂ system is (9–25)Sm₂O₃─(10–35)Al₂O₃─(40–75)SiO₂ (mol%). Selected properties of the Sm₂O₃─Al₂O₃─SiO₂ (SmAS) glasses were evaluated as a function of composition. The density, refractive index, microhardness, and thermal expansion coefficient increased as the Sm₂O₃ content increased from 9 to 25 mol%, the values exceeding those for fused silica. The dissolution rate in 1 N HCl and in deionized water increased with increasing Sm₂O₃ content and with increasing temperature to 70°C. The transformation temperature ( T _g ) and dilatometric softening temperature ( T _d ) of the SmAS glasses exceeded 800° and 850°C, respectively.     

Reactions between Hot-Pressed Calcium Hexaluminate and Silicon Carbide in the Presence of Oxygen

The reactions between hot-pressed calcium hexaluminate (CaAl₁₂O₁₉, hibonite) and silicon carbide (SiC) at 1100°-1400°C in air and nominal argon atmospheres were investigated. In inert atmospheres, there was no evidence of reaction at temperatures up to at least 1400°C. In air, the oxidation of SiC produced a layer of silica or a multicomponent amorphous silicate (depending on impurities) that reacted with CaAl₁₂O₁₉. At temperatures below 1300°C, the reaction resulted in the stratification of two distinct interfacial layers: a partially devitrified CaO-Al₂O₃-SiO₂ glass adjacent to SiC and a CaAl₂Si₂O₈ (anorthite) layer adjacent to hibonite. At 1400°C, a large amount of liquid was formed, the majority of which was squeezed out from between the reaction couple. No distinct layer of anorthite was present; instead, the anorthite was replaced by a layer of alumina between the glass-rich layer and hibonite. An activation energy of 290 kJ/mol was determined for the reaction, which is consistant with oxygen diffusion through a calcium aluminosilicate glass. The reaction between rare-earth hexaluminates and SiO₂ was predicted to produce a more-viscous glass than CaAl₁₂O₁₉ and SiO₂ and, therefore, have slower reaction kinetics, because of lower mass transport in the glass.     

Interaction between Barium Titanate and Binary Glasses

Interactions between BaTiO₃, and three binary glasses were studied through the reaction of BaTiO₃, powder with glass powder. For PbO–B₂O₃ and PbO–SiO₂ glasses, the reaction led to stable compound formation, the substitution of Pb in the BaTiO₃ structure, and noticeable grain growth of BaTiO₃. The interaction phenomena for these two glass systems were very similar. The substitution of Pb into BaTiO₃ is assisted by chemical reactions in which BaB₂O₄ or Ba₂SiO₄ is formed. The substitution into BaTiO3 also seems to be closely related to the grain growth of BaTiO₃. On the other hand, only compound formation was observed during the processing of BaTiO₃ with Bi₂O₃–B₂O₃ glass. Neither BaTiO₃ grain growth nor Bi substitution took place with the Bi₂O₃–B₂O₃ glass system. Based on the observed reactions and the glass viscosity, several sintering aids for BaTiO₃ ceramic products are suggested in this paper.     

Subsolidus Studies in the System PbO-SiO2

The subsolidus region of the PbO-SiO₂ system was studied by DTA and X-ray diffraction. X-ray diffraction analysis showed the presence of five compounds: 4PbO.SiO₂, 3PbO·SiO₂, 2PbO·SiO₂, 3PbO·2SiO₂, and PbO·SiO₂. The compound 4PbO·SiO₂ has previously been reported to have three polymorphic forms; there are two polymorphs of 2PbO·SiO₂ with the inversion at 460°±15°C. The compounds 3PbO·SiO₂ and 3PbO·2SiO₂ were unstable above 430°±10° and 585°±15°C, respectively; PbO·SiO₂ was unstable below 525°±15°C. DTA patterns were determined for glasses of the composition of each of these compounds.     

Sodium Diffusion in SiO2 Glass

Diffusion of the radioactive tracer ²²Na in a commercial SiO₂ glass was investigated from 170° to 1000°C. The temperature dependence curve had discontinuities at about 573° and 250°C. The resulting Arrhenius equations are D = 3.44 × 10² exp(-21.1 kcal/RT) cm²/sec between 1000° and 573°C, D = 0.398 exp(-25.8 kcal/RT) cm²/sec between 573° and 250°C, and D = 2.13 exp(-28.3 kcal/RT) cm²/sec between 250° and 170°C. The two anomalies are discussed in terms of "quartz-like" and "cristobalite-like" precrystalline elements in the structure of the glass. Comparison of the Na diffusion in SiO, glass with that in soda-silica and soda-lime-silica glasses shows that SiO₂ glass occupies a boundary position with respect to these systems. A possible diffusion mechanism is discussed.