Assessment of hydrogen production from waste heat using hybrid systems of Rankine cycle with proton exchange membrane/solid oxide electrolyzer

A techno-economic assessment of hydrogen production from waste heat using a proton exchange membrane (PEM) electrolyzer and solid oxide electrolyzer cell (SOEC) integrated separately with the Rankine cycle via two different hybrid systems is investigated. The two systems run via three available cement waste heats of temperatures 360 °C, 432 °C, and 780 °C with the same energy input. The waste heat is used to run the Rankine cycle for the power production required for the PEM electrolyzer system, while in the case of SOEC, a portion of waste heat energy is used to supply the electrolyzer with the necessary steam. Firstly, the best parameters; Rankine working fluid for the two systems and inlet water flow rate and bleeding ratio for the SOEC system are selected. Then, the performance of the two systems (Rankine efficiency, total system efficiency, hydrogen production rate, and economic and CO₂ reduction) is investigated and compared. The results reveal that the two systems' performance is higher in the case of steam Rankine than organic, while a bleeding ratio of 1% is the best condition for the SOEC system. Rankine output power, total system efficiency, and hydrogen production rate rose with increasing waste heat temperature having the same energy. SOEC system produces higher hydrogen production and efficiency than the PEM system for all input waste heat conditions. SOEC can produce 36.9 kg/h of hydrogen with a total system efficiency of 23.8% at 780 °C compared with 27.4 kg/h and 14.45%, respectively, for the PEM system. The minimum hydrogen production cost of SOEC and PEM systems is 0.88 $/kg and 1.55 $/kg, respectively. The introduced systems reduce CO₂ emissions annually by about 3077 tons.     

Thermodynamic analysis of a new double-pressure condensation power generation system recovering LNG cold energy for hydrogen production

Cold energy during the LNG regasification process is usually applied for power generation, but the electricity demand varies with the time. Therefore, a thought that transforming electrical energy into hydrogen energy by PEM electrolyzer is put forward to adjust the adaptability of power output to electricity demand. This paper proposes a new double-pressure condensation Rankine cycle integrated with PEM electrolyzer for hydrogen production. In this system, seawater is used as the heat source, and binary mixed working fluids are applied. Meanwhile, multi-stream heat exchanger is introduced to improve the irreversibility of heat transfer between LNG and working fluid. The key system parameters, including seawater temperature, the first-stage condensation temperature, the second-stage condensation temperature, and outlet temperature of LNG, are studied to clarify their effects on net power generation, hydrogen production rate and energy efficiency. Furthermore, the hydrogen production rate is as the objective function, these parameters are optimized by genetic algorithm. Results show that seawater temperature has positive impact on the net power output and hydrogen production rate. The first-stage condensation temperature, the second-stage condensation temperature, and outlet temperature of LNG have diverse effects on the system performance. Under the optimal working conditions, when the LNG regasification pressure are 600, 2500, 3000 and 7000 kPa, the increasing rate for optimized net power output, hydrogen production rate and energy efficiency are more than 11.68%, 11.67% and 8.88%, respectively. The cost of hydrogen production with the proposed system varies from 1.93 $/kg H2 to 2.88 $/kg H2 when LNG regasification pressure changes from 600 kPa to 7000 kPa.     

Hydrogen as a battery for a rooftop household solar power generation unit

Decentralization of electrical power generation using rooftop solar units is projected to develop to not only mitigate power losses along transmission and distribution lines, but to control greenhouse gases emissions. Due to intermittency of solar energy, traditional batteries are used to store energy. However, batteries have several drawbacks such as limited lifespan, low storage capacity, uncontrolled discharge when not connected to a load and limited number of charge/discharge cycles. In this paper, the feasibility of using hydrogen as a battery is analyzed where hydrogen is produced by the extra diurnal generated electricity by a rooftop household solar power generation unit and utilized in a fuel cell system to generate the required electrical power at night. In the proposed design, two rooftop concentrated photovoltaic thermal (CPVT) systems coupled with an organic Rankine cycle (ORC) are used to generate electricity during 9.5 h per day and the extra power is utilized in an electrolyzer to produce hydrogen. Various working fluids (Isobutane, R134a, R245fa and R123) are used in the ORC system to analyze the maximum feasible power generation by this section. Under the operating conditions, the generated power by ORC as well as its efficiency are evaluated for various working fluids and the most efficient working fluid is selected. The required power for the compressor in the hydrogen storage process is calculated and the number of electrolyzer cells required for the hydrogen production system is determined. The results indicate that the hybrid CPVT-ORC system produces 2.378 kW of electricity at 160 suns. Supplying 65% of the produced electricity to an electrolyzer, 0.2606 kg of hydrogen is produced and stored for nightly use in a fuel cell system. This amount of hydrogen can generate the required electrical power at night while the efficiency of electrolyzer is more than 70%.     

Optimal working conditions of various city gate stations for power and hydrogen production based on energy and eco-exergy analysis

In this study, the feasibility of producing power and hydrogen from the waste heat of different City Gate Stations (CGSs) is investigated to select the optimal working conditions. A thermodynamic model is developed for a proposed system combined of the CGS station, the Rankin cycle and the extended hydrogen production cycle. Initially, six CGS stations are simulated based on energy, exergy-economic and environmental analysis and then a comparative study is conducted between different stations. The results of numerical modeling show that the Mashhad-old station with 5315 kW and 31.062 ton/year has the highest amount of power and hydrogen production among other stations, respectively. It is also observed that, it is more economic to increase the input gas pressure in order to increase the production rate. In addition, optimal working conditions are determined based on the two important optimization factors of the hydrogen production rate and SUCP (sum unit cost of the product) using genetic algorithm optimization technique. The results of multi-objective optimization indicate that Gonbad, Gorgan and Mashhad-old stations, where the inlet gas mass flow rate is in the range of 8–9 kg/s, are the optimum stations.     

Energy and exergy analyses and optimization study of an integrated solar heliostat field system for hydrogen production

In this paper, we propose an integrated system, consisting of a heliostat field, a steam cycle, an organic Rankine cycle (ORC) and an electrolyzer for hydrogen production. Some parameters, such as the heliostat field area and the solar flux are varied to investigate their effect on the power output, the rate of hydrogen produced, and energy and exergy efficiencies of the individual systems and the overall system. An optimization study using direct search method is also carried out to obtain the highest energy and exergy efficiencies and rate of hydrogen produced by choosing several independent variables. The results show that the power and rate of hydrogen produced increase with increase in the heliostat field area and the solar flux. The rate of hydrogen produced increases from 0.006 kg/s to 0.063 kg/s with increase in the heliostat field area from 8000 m² to 50,000 m². Moreover, when the solar flux is increased from 400 W/m² to 1200 W/m², the rate of hydrogen produced increases from 0.005 kg/s to 0.018 kg/s. The optimization study yields maximum energy and exergy efficiencies and the rate of hydrogen produced of 18.74%, 39.55% and 1571 L/s, respectively.     

Combining renewable sources towards negative carbon emission hydrogen

Multi-energy systems that combine different energy sources and carriers to improve the overall technical, economic, and environmental performance can boost the energy transition. In this paper we posit an innovative multi-energy system for green hydrogen production that achieves negative carbon emissions by combining bio-fuel membrane-integrated steam reforming and renewable electricity electrolysis. The system produces green hydrogen and carbon dioxide, both at high purity. We use thermo-chemical models to determine the system performance and optimal working parameters. Specifically, we focus on its ability to achieve negative carbon emissions.The results show that in optimal operating conditions the system can capture up to 14.1 g of CO₂ per MJ of stored hydrogen and achieves up to 70% storage efficiency. Therefore, we prove that a multi-energy system may reach the same efficiency of an average electrolyzer while implementing carbon capture. In the same optimal operating conditions the system converts 7.8 kg of biogas in 1 kg of hydrogen using 3.2 kg of oxygen coming from the production of 6.4 kg of hydrogen through the electrolyzer. With such ratios we estimate that the conversion of all the biogas produced in Europe with our system, could result in the installation of additional dedicated 800 GWp - 1280 GWp of photovoltaic power, or of 266 GWp - 532 GWp of wind power, without affecting the distribution grid and covering yearly the 45% of the worldwide hydrogen demand while removing from the atmosphere more than 2% of the European carbon dioxide emissions.     

Development of a sustainable multi-generation system with re-compression sCO2 Brayton cycle for hydrogen generation

Current research aims to develop, design, and analyze a novel solar-assisted multi-purpose energy generation system for hydrogen production, electricity generation, refrigeration, and hot water preparation. The suggested system comprises a solar dish for supplying the necessary heat demand, a re-compression carbon dioxide-based Brayton cycle, a PEM electrolyzer for hydrogen generation, an ejector refrigeration system working with ammonia, and a hot water preparation system. The first law and exergy analyses are implemented to determine the performance of the multi-generation plant with various outputs. Besides, the exergo-environmental evaluation of the plant is conducted for the environmental impacts of the plant. Furthermore, parametric analyses are executed for investigating the system outputs, exergy destruction rate, and system efficiencies. According to the results, the rate of hydrogen generated by means of the multi-generation power plant is determined to be 0.062 g/s which corresponds to an hourly production of 0.223 kg. Besides, with the utilization of the supercritical closed Brayton cycle, a power generation rate of 74.86 kW is achieved. Furthermore, the irreversibility of the overall plant is estimated as 535.7 kW in which the primary contributor of this amount is the solar system with a destruction rate of 365.5 kW.     

Development and analysis of a novel biomass-based integrated system for multigeneration with hydrogen production

Energy and exergy analyses of an integrated system based on anaerobic digestion (AD) of sewage sludge from wastewater treatment plant (WWTP) for multi-generation are investigated in this study. The multigeneration system is operated by the biogas produced from digestion process. The useful outputs of this system are power, freshwater, heat, and hydrogen while there are some heat recoveries within the system for improving efficiency. An open-air Brayton cycle, as well as organic Rankine cycle (ORC) with R-245fa as working fluid, are employed for power generation. Also, desalination is performed using the waste heat of power generation unit through a parallel/cross multi-effect desalination (MED) system for water purification. Moreover, a proton exchange membrane (PEM) electrolyzer is used for electrochemical hydrogen production option in the case of excess electricity generation. The heating process is performed via the rejected heat of the ORC's working fluid. The production rates for products including the power, freshwater, hydrogen, and hot water are obtained as 1102 kW, 0.94 kg/s, 0.347 kg/h, and 1.82 kg/s, respectively, in the base case conditions. Besides, the overall energy and exergy efficiencies of 63.6% and 40% are obtained for the developed system, respectively.     

Geothermal and solar energy–based multigeneration system for a district

In this study, parabolic trough collector with an integrated source of geothermal water is used with regenerative Rankine cycle with an open feedwater heater, an electrolyzer, and an absorption cooling system. The absorption fluids used in the solar collectors were Al₂O₃‐ and Fe₂O₃‐based nanofluids. Detailed energetic and exergetic analyses are done for the whole system including all the components. A comparative analysis of both the used working fluids is done and plotted against their different results. The parameters that are varied to change the output of the system are ambient temperature, solar irradiance, the percentage of nanofluids, the mass flow rate of the geothermal well, the temperature gradient of the geothermal well that had an effect on the net power produced, and the outlet temperature of the solar collector overall energetic and exergetic efficiencies. Other useful outputs by this domestic integrated multigeneration system are the heating of domestic water, space heating (maintaining the temperature at 40°C‐50°C), and desalination of seawater (flash distillation). The hydrogen production rate for both the fluids diverges with each other, both producing average from 0.00490 to 0.0567 g/s.     

Simulating offshore hydrogen production via PEM electrolysis using real power production data from a 2.3 MW floating offshore wind turbine

This work presents simulation results from a system where offshore wind power is used to produce hydrogen via electrolysis. Real-world data from a 2.3 MW floating offshore wind turbine and electricity price data from Nord Pool were used as input to a novel electrolyzer model. Data from five 31-day periods were combined with six system designs, and hydrogen production, system efficiency, and production cost were estimated. A comparison of the overall system performance shows that the hydrogen production and cost can vary by up to a factor of three between the cases. This illustrates the uncertainty related to the hydrogen production and profitability of these systems. The highest hydrogen production achieved in a 31-day period was 17 242 kg using a 1.852 MW electrolyzer (i.e., utilization factor of approximately 68%), the lowest hydrogen production cost was 4.53 $/kg H₂, and the system efficiency was in the range 56.1–56.9% in all cases.     

Performance evaluation of an integrated hydrogen production system with LNG cold energy utilization

This study aims to develop a novel integrated geothermal based system by the application of different thermodynamic cycles such as Kalina, liquefied natural gas (LNG), Stirling and proton exchange membrane electrolyzer (PEME) to produce cooling, hydrogen, and electricity. Energy and exergy analyses of the system are performed to evaluate the performance of the system. Additionally, the effects of five different input variables are investigated to determine their impacts on the corresponding values of net power and cooling, exergy efficiency, hydrogen production, and sustainability index. In a defined condition, the exergy efficiency of the suggested system is computed around 43%. The cycle net generated power is 10.69 MW, which is the generated power by the Stirling, LNG, and Kalina turbines each by 8.07 MW, 1.13 MW, and 1.49 MW, respectively. The produced cooling load by the cooling unit of the LNG stream is also 6.09 MW, while the rate of hydrogen production in the electrolyzer is 204.77 kg/h by consuming all the generated power. Additionally, a sensitivity analysis is performed to study the effects of each design parameters on the system performance.     

Energy,exergy, economic and environmental (4E) analysis of using city gate station (CGS) heater waste for power and hydrogen production: A comparative study

This paper deals with energy, exergy, economic, and environmental (4E) analysis of two new combined systems for simultaneous power and hydrogen production. The combined systems are integrated from a city gate station (CGS) system, a Rankine cycle (RC), an absorption power cycle (APC), and a proton exchange membrane (PEM) electrolyzer. Since the pressure of natural gas (NG) in transmission pipeline is high, this pressure is reduced at CGS to a lower pressure. However, this NG has also ample potential to be recovered for multiple productions, too. In the proposed systems, the outlet energy of NG is used for power and hydrogen production by employing RC/APC and PEM electrolyzer. The power sub-cycles are driven by waste heat of CGS, while PEM electrolyzer is driven by this waste heat along with a portion of CGS-Turbine output power. A comprehensive thermodynamic modeling and parametric study of the proposed combined systems are conducted from the 4E analysis viewpoint. The results of two proposed systems are compared with each other, considering a fixed value of 1 MW for RC- and APC-Turbines power. Under the same external conditions and using steam as working fluid of RC, the thermal efficiency of the combined CGS/PEM-RC and -APC systems are obtained 32.9% and 33.6%, respectively. The overall exergy efficiency of the combined CGS/PEM-RC and -APC systems are also calculated by 47.9% and 48.9%, respectively. Moreover, the total sum unit cost of product (SUCP) and CO₂ emission penalty cost rate are obtained 36.9 $/GJ and 0.033 $/yr for the combined CGS/PEM-RC and 36 $/GJ and 0.211 $/yr for the combined CGS/PEM-APC systems, respectively. The results of exergy analysis also revealed that the vapor generator (in both systems) has the main contribution in the overall exergy destruction.     

Hydrogen production through parabolic trough power plant based on the Organic Rankine Cycle implemented in the Algerian Sahara

This paper investigates overall performance of a small-scale electrolytic hydrogen production, using an Organic Rankine Cycle (ORC) driven by a parabolic trough collector (PTC) plant, under the Algerian Sahara climate. The evaluations of PTC plant and the thermodynamic analysis of the ORC are performed by SAM and EES software, respectively. These results are then used for hydrogen production calculations. Among three southern cities investigated, Ghardaïa is most favorable site to implement the proposed system. For the ORC plant, eight alternative working fluids (butane, n-pentane, isopentane, benzene, toluene, R245fa, R123 and water), are considered for comparison. As results, the highest output power and plant efficiency are achieved with benzene during May to August with maximum power of 8.74 kW and cycle efficiency of 21.65% during July. The highest hydrogen production rate is achieved in July with 847 Nm³ using the high temperature water vapor electrolyzer and benzene as working fluid.     

Exergy,exergoeconomic and multi-objective optimization of a clean hydrogen and electricity production using geothermal-driven energy systems

In this research paper, comprehensive thermodynamic modeling of an integrated energy system consisting of a multi-effect desalination system, geothermal energy system, and hydrogen production unit is considered and the system performance is investigated. The system's primary fuel is a geothermal two-phase flow. The system consists of a single flash steam-based power system, ORC, double effect water–lithium bromide absorption cooling system, PEM electrolyzer, and MED with six effects. The effect of numerous design parameters such as geothermal temperature and pressure on the net power of steam turbine and ORC cycle, the cooling capacity of an absorption chiller, the amount of produced hydrogen in PEM electrolyzer, the mass flow rate of distillate water from MED and the total cost rate of the system are studied. The simulation is carried out by both EES and Matlab software. The results indicate the key role of geothermal temperature and show that both total exergy efficiency and total cost rate of the system elevate with increasing geothermal temperature. Also, the impact of changing absorption chiller parameters like evaporator and absorber temperatures on the COP and GOR of the system is investigated. Since some of these parameters have various effects on cost and efficiency as objective functions, a multi-objective optimization is applied based on a Genetic algorithm for this system and a Pareto-Frontier diagram is presented. The results show that geothermal main temperature has a significant effect on both system exergy efficiency and cost of the system. An increase in this temperature from 260 C to 300 C can increase the exergy efficiency of the system for an average of 12% at various working pressure and also increase the cost of the system by 13%.     

Development of a novel combined energy plant for multigeneration with hydrogen and ammonia production

In order to meet the energy and fuel needs of societies in a sustainable way and hence preserve the environment, there is a strong need for clean, efficient and low-emission energy systems. In this regard, it is aimed to generate cleaner energy outputs, such as electricity, hydrogen and ammonia as well as some additional useful commodities by utilizing both methane gas and the waste heat of an integrated unit to the whole system. In this paper, a novel multi-generation plant is proposed to generate power, hydrogen and ammonia as a chemical fuel, drying, freshwater, heating, and cooling. For this reason, the Brayton cycle as prime unit using methane gas is integrated into the s-CO₂ power cycle, organic Rankine cycle, PEM electrolyzer, freshwater production unit, cooling cycle and dryer unit. In order then to evaluate the designed integrated multigeneration system, thermodynamic analyses and parametric studies are performed, revealing that the energy and exergy efficiencies of the whole plant are found to be 69.08% and 65.42%. In addition, ammonia and hydrogen production rates have been found to be 0.2462 kg/s and 0.0631 kg/s for the methane fuel mass flow rate of 1.51 kg/s. Also, the effects of the reference temperature, pinch point temperature of superheater, combustion chamber temperature, gas turbine input pressure, and mass flow rate of fuel on numerous parameters and performance of the plant are investigated.     

Solar hydrogen production via alkaline water electrolysis

Electricity generation via direct conversion of solar energy with zero carbon dioxide emission is essential from the aspect of energy supply security as well as from the aspect of environmental protection. Therefore, this paper presents a system for hydrogen production via water electrolysis using a 960 Wp solar power plant. The results obtained from the monitoring of photovoltaic modules mounted in pairs on a fixed, a single-axis and a dual-axis solar tracker were examined to determine if there is a possibility to couple them with an electrolyzer. Energy performance of each photovoltaic system was recorded and analyzed during a period of one year, and the data were monitored on an online software service. Estimated parameters, such as monthly solar irradiance, solar electricity production, optimal angle, monthly ambient temperature, and capacity factor were compared to the observed data. In order to get energy efficiency as high as possible, a novel alkaline electrolyzer of bipolar design was constructed. Its design and operating UI characteristic are described. The operating UI characteristics of photovoltaic modules were tuned to the electrolyzer operating UI characteristic to maximize production. The calculated hydrogen rate of production was 1.138 g per hour. During the study the system produced 1.234 MWh of energy, with calculated of 1.31 MWh , which could power 122 houses, and has offset 906 kg of carbon or an equivalent of 23 trees.     

New multi-physics approach for modelling and design of alkaline electrolyzers

This work presents a multi-physics model used for the design and diagnosis of the alkaline electrolyzers. The model is based on a new approach that allows to choose precisely the design parameters of a new electrolyzer even if it is not commercially available and predicting energy consumption, efficiency and rate of hydrogen production, taking into account to their physical state and various operating conditions. The approach differs from those of conventional models of the following: It allows the characterization of the electrolyzer based on its structural parameters in a relatively short time (few minutes) compared with the conventional approach which need experimental data collected for few weeks (Ulleberg). The approach allows describing a range of alkaline electrolyzers, while semi-empirical models found in literature are inherent to a specific electrolyzer. In addition, the model takes into account the variation of all structural parameters (geometry, materials and their evolution depending on operating conditions) and operational parameters of the electrolyzer (temperature, pressure, concentration, bulk bubbling and recovery rate of electrode surface by the bubble), while the models in the literature involve only the temperature. The developed multi-physics model was programmed in a Matlab Simulink^® environment and an alkaline electrolyzer’s simulation tool was developed. The simulation tool was validated using two industrial (Stuart and Phoebus) electrolyzers with different structures and power rates. Simulation results reproduced experimental data with good accuracy (less than 0.9%). The simulation tool was also used to compare the energy efficiency of two hydrogen production systems. The first one is based on atmospheric electrolyzer with a compressor for hydrogen storage and the second one is a barometric electrolyzer (under pressure) with its auxiliary devices to identify the effective mode of hydrogen production according to the physical state and operating conditions of the electrolyzer. The analysis of results revealed that the second mode of hydrogen production is more efficient and confirms the results of the literature based solely on the thermodynamic approach (K. Onda et al) without the input of the power consumed by power overvoltages.     

Cost analysis of wind-electrolyzer-fuel cell system for energy demand in Pınarbaşı-Kayseri

In this study, the hydrogen production potential and costs by using wind/electrolysis system in P?narba??-Kayseri were considered. In order to evaluate costs and quantities of produced hydrogen, for three different hub heights (50 m, 80 m and 100 m) and two different electrolyzer cases, such as one electrolyzer with rated power of 120 kW (Case-I) and three electrolyzers with rated power of 40 kW (Case-II) were investigated. Levelised cost of electricity method was used in order to determine the cost analysis of wind energy and hydrogen production. The results of calculations brought out that the electricity costs of the wind turbines and hydrogen production costs of the electrolyzers are decreased with the increase of turbine hub height. The maximum hydrogen production quantity was obtained 14192 kgH₂/year and minimum hydrogen cost was obtained 8.5 $/kgH₂ at 100 m hub height in the Case-II.     

Technical and economical design of PV system and hydrogen storage including a sodium hypochlorite plant in a small community: Case of study of Paraguay

The increasing use of renewable power sources for distributed generation (DG) has made the application of storage systems a necessity to ensure the continuous supply. This paper analyzes technically and economically an autonomous sodium hypochlorite plant using a renewable energy source and a hydrogen storage system in the Western Region of Paraguay. In this region, there is abundant underground brackish water to produce industrial and energetic hydrogen. In addition, an isolated photovoltaic (PV) system feeds with electricity an electrolyzer, used for sodium hypochlorite production, and the brackish water and freshwater pumping systems. The hydrogen and fuel cell are used as backup system in the operation of the electrolyzer. Preliminary results show that hydrogen stored during the day can increase hypochlorite production by up to 31%. The PV solar system surplus can supply the demand of an off-grid community near the plant. The results show that the plant's return on investment (ROI) is 7 years.     

Experimental study of hydrogen storage with reaction heat recovery using metal hydride in a totalized hydrogen energy utilization system

Experimental results for hydrogen storage tanks with metal hydrides used for load leveling of electricity in commercial buildings are described. Variability in electricity demand due to air conditioning of commercial buildings necessitates installation of on-site energy storage. Here, we propose a totalized hydrogen energy utilization system (THEUS) as an on-site energy storage system, present feasibility test results for this system with a metal hydride tank, and discuss the energy efficiency of the system. This system uses a water electrolyzer to store electricity energy via hydrogen at night and uses fuel cells to generate power during the day. The system also utilizes the cold heat of reaction heat during the hydrogen desorption process for air conditioning. The storage tank has a shell-like structure and tube heat exchangers and contains 50 kg of metal hydride. Experimental conditions were specifically designed to regulate the pressure and temperature range. Absorption and desorption of 5,400 NL of hydrogen was successfully attained when the absorption rate was 10 NL/min and desorption rate was 6.9 NL/min. A 24-h cycle experiment emulating hydrogen generation at night and power generation during the day revealed that the system achieved a ratio of recovered thermal energy to the entire reaction heat of the hydrogen storage system of 43.2% without heat loss.