Experimental study of engine performance and emissions for hydrogen diesel dual fuel engine with exhaust gas recirculation

With an alarming enlargement in vehicular density, there is a threat to the environment due to toxic emissions and depleting fossil fuel reserves across the globe. This has led to the perpetual exploration of clean energy resources to establish sustainable transportation. Researchers are continuously looking for the fuels with clean emission without compromising much on vehicular performance characteristics which has already been set by efficient diesel engines. Hydrogen seems to be a promising alternative fuel for its clean combustion, recyclability and enhanced engine performance. However, problems like high NOx emissions is seen as an exclusive threat to hydrogen fuelled engines. Exhaust gas recirculation (EGR), on the other hand, is known to overcome the aforementioned problem. Therefore, this study is conducted to study the combined effect of hydrogen addition and EGR on the dual fuelled compression ignition engine on a single cylinder diesel engine modified to incorporate manifold hydrogen injection and controlled EGR. The experiments are conducted for 25%, 50%, 75% and 100% loads with the hydrogen energy share (HES) of 0%, 10% and 30%. The EGR rate is controlled between 0%, 5% and 10%. With no substantial decrement in engine's brake thermal efficiency, high gains in terms of emissions are observed due to synergy between hydrogen addition and EGR. The cumulative reduction of 38.4%, 27.4%, 33.4%, 32.3% and 20% with 30% HES and 10% EGR is observed for NOx, CO2, CO, THC and PM, respectively. Hence, the combination of hydrogen addition and EGR is observed to be advantageous for overall emission reduction.     

A review of performance and emissions of diesel engine operating on dual fuel mode with hydrogen as gaseous fuel

The urge for cleaner and greener sources of energy is rising day by day. Developed countries are already in process of shifting their energy needs from conventional sources to non-conventional/renewable/green sources of energy. These developed countries are also trying to incorporate developing countries to join the battle against global warming and pollution. Examples, of some non-conventional sources of energy are nuclear energy, wind energy etc. One of such cleaner energy source is hydrogen. The high calorific value, availability in abundance and cleaner nature of hydrogen makes it an appropriate substitute for conventional source of energy. An engine using gaseous hydrogen is in the process of being developed. This may revolutionize the battle against pollution and global warming. Use of hydrogen in a diesel engine working on dual-fuel mode has been the interest of many researchers. However utilization of hydrogen fuel changes the ignition delay, combustion duration, peak mean temperature, peak pressure and other combustion parameters change. In the present work, such research works are examined and analyzed in detail. It is also shown, amount of inducted hydrogen dictates many engine parameters such as engine power, torque etc. a separate section is dedicated to study different emissions from the improvised engine. Lastly, it will be clear from the discussion that introduction of gaseous hydrogen to a diesel engine working on dual fuel mode will have optimistic effect on environment.     

Performance and combustion characteristic of CI engine fueled with hydrogen enriched diesel

The combustion of hydrogen–diesel blend fuel was investigated under simulated direct injection (DI) diesel engine conditions. The investigation presented in this paper concerns numerical analysis of neat diesel combustion mode and hydrogen enriched diesel combustion in a compression ignition (CI) engine. The parameters varied in this simulation included: H₂/diesel blend fuel ratio, engine speed, and air/fuel ratio. The study on the simultaneous combustion of hydrogen and diesel fuel was conducted with various hydrogen doses in the range from 0.05% to 50% (by volume) for different engine speed from 1000 – 4000 rpm and air/fuel ratios (A/F) varies from 10 – 80. The results show that, applying hydrogen as an extra fuel, which can be added to diesel fuel in the (CI) engine results in improved engine performance and reduce emissions compared to the case of neat diesel operation because this measure approaches the combustion process to constant volume. Moreover, small amounts of hydrogen when added to a diesel engine shorten the diesel ignition lag and, in this way, decrease the rate of pressure rise which provides better conditions for soft run of the engine. Comparative results are given for various hydrogen/diesel ratio, engine speeds and loads for conventional Diesel and dual fuel operation, revealing the effect of dual fuel combustion on engine performance and exhaust emissions.     

Experimental investigation on biogas enrichment with hydrogen for improving the combustion in diesel engine operating under dual fuel mode

Biogas valorization as fuel for internal combustion engines is one of the alternative fuels, which could be an interesting way to cope the fossil fuel depletion and the current environmental degradation. In this circumstance, an experimental investigation is achieved on a single cylinder DI diesel engine running under dual fuel mode with a focus on the improvement of biogas/diesel fuel combustion by hydrogen enrichment. In the present investigation, the mixture of biogas, containing 70% CH₄ and 30% CO₂, is blended with the desired amount of H₂ (up to 10, 15 and 20% by volume) by using MTI 200 analytical instrument gas chromatograph, which flow thereafter towards the engine intake manifold and mix with the intake air. Depending on engine load conditions, the volumetric composition of the inducted gaseous fraction is 20–50% biogas, 2–10% H₂ and 45–78% air. Near the end of the compression stroke, a small amount of diesel pilot fuel is injected to initiate the combustion of the gas–air mixture. Firstly, the engine was tested on conventional diesel mode (baseline case) and then under dual fuel mode using the biogas. Consequently, hydrogen has partially enriched the biogas. Combustion characteristics, performance parameters and pollutant emissions were investigated in-depth and compared. The results have shown that biogas enriched with 20% H₂ leads to 20% decrease of methane content in the overall exhaust emissions, associated with an improvement in engine performance. The emission levels of unburned hydrocarbon (UHC) and carbon monoxide (CO) are decreased up to 25% and 30% respectively. When the equivalence ratio is increased, a supplement decrease in UHC and CO emissions is achieved up to 28% and 30% respectively when loading the engine at 60%.     

The utilization of hydrogen in hydrogen/diesel dual fuel engine

A hydrogen fueled internal combustion engine has great advantages on exhaust emissions including carbon dioxide (CO₂) emission in comparison with a conventional engine fueling fossil fuel. In addition, if it is compared with a hydrogen fuel cell, the hydrogen engine has some advantages on price, power density, and required purity of hydrogen. Therefore, they expect that hydrogen will be utilized for several applications, especially for a combined heat and power (CHP) system which currently uses diesel or natural gas as a fuel.A final goal of this study is to develop combustion technologies of hydrogen in an internal combustion engine with high efficiency and clean emission. This study especially focuses on a diesel dual fuel (DDF) combustion technology. The DDF combustion technology uses two different fuels. One of them is diesel fuel, and the other one is hydrogen in this study. Because the DDF engine is not customized for hydrogen which has significant flammability, it is concerned that serious problems occur in the hydrogen DDF engine such as abnormal combustion, worse emission and thermal efficiency.In this study, a single cylinder diesel engine is used with gas injectors at an intake port to evaluate performance swung the hydrogen DDF engine with changing conditions of amount of hydrogen injected, engine speed, and engine loads. The engine experiments show that the hydrogen DDF operation could achieve higher thermal efficiency than a conventional diesel operation at relatively high engine load conditions. However, it is also shown that pre-ignition with relatively high input energy fraction of hydrogen occurred before diesel fuel injection and its ignition. Therefore, such abnormal combustion limited amount of hydrogen injected. Fire-deck temperature was measured to investigate causal relationship between fire-deck temperature and occurrence of pre-ignition with changing operative conditions of the hydrogen DDF engine.     

Dual fuel mode operation in diesel engines using renewable fuels: Rubber seed oil and coir-pith producer gas

Partial combustion of biomass in the gasifier generates producer gas that can be used as supplementary or sole fuel for internal combustion engines. Dual fuel mode operation using coir-pith derived producer gas and rubber seed oil as pilot fuel was analyzed for various producer gas–air flow ratios and at different load conditions. The engine is experimentally optimized with respect to maximum pilot fuel savings in the dual fuel mode operation. The performance and emission characteristics of the dual fuel engine are compared with that of diesel engine at different load conditions. Specific energy consumption in the dual-fuel mode of operation with oil-coir-pith operation is found to be in the higher side at all load conditions. Exhaust emission was found to be higher in the case of dual fuel mode of operation as compared to neat diesel/oil operation. Engine performance characteristics are inferior in fully renewable fueled engine operation but it suitable for stationary engine application, particularly power generation.     

An experimental investigation on DI diesel engine with hydrogen fuel

The internal combustion engines have already become an indispensable and integral part of our present day life style, particularly in the transportation and agricultural sectors [Nagalingam B. Properties of hydrogen. In: Proceedings of the summer school of hydrogen energy, IIT Madras, 1984]. Unfortunately the survival of these engines has, of late, been threatened due to the problems of fuel crisis and environmental pollution. Therefore, to sustain the present growth rate of civilization, a nondepletable, clean fuel must be expeditiously sought. Hydrogen exactly caters to the specified needs. Hydrogen, even though “renewable” and “clean burning”, does give rise to some undesirable combustion problems in an engine operation, such as backfire, pre-ignition, knocking and rapid rate of pressure rise [Srinivasa Rao P. Utilization of hydrogen in a dual fueled engine. In: Proceedings of the summer school of hydrogen energy, IIT Madras, 1984; Siebers DL. Hydrogen combustion under diesel engine conditions. Hydrogen Energy 1998;23:363–71]. The present investigation compares the performance and emission characteristics of a DI diesel engine with gaseous hydrogen as a fuel inducted by means of carburation technique and timed port injection technique (TPI) along with diesel as a source of ignition [Swain N, Design and testing of dedicated hydrogen-fueled engine. SAE 961077, 1996]. In the present study the specific energy consumption, NO_x emission and the exhaust gas temperature increased by 6%, 8% and 14%, respectively, and brake thermal efficiency and smoke level reduced by 5% and 8%, respectively, using carburation technique compared to baseline diesel. But in the TPI technique, the specific energy consumption, exhaust gas temperature and smoke level reduced by 15%, 45% and 18%, respectively. The brake thermal efficiency and NO_x increased by 17% and 34%, respectively, compared to baseline diesel. The emissions such as HC, CO, and CO₂ is very low in both carburation and TPI techniques compared baseline diesel.     

An experimental investigation on hydrogen as a dual fuel for diesel engine system with exhaust gas recirculation technique

With higher rate of depletion of the non-renewable fuels, the quest for an appropriate alternative fuel has gathered great momentum. Though diesel engines are the most trusted power sources in the transportation industry, due to stringent emission norms and rapid depletion of petroleum resources there has been a continuous effort to use alternative fuels. Hydrogen is one of the best alternatives for conventional fuels. Hydrogen has its own benefits and limitations in its use as a conventional fuel in automotive engine system.In the present investigation, hydrogen-enriched air is used as intake charge in a diesel engine adopting exhaust gas recirculation (EGR) technique with hydrogen flow rate at 20 l/min. Experiments are conducted in a single-cylinder, four-stroke, water-cooled, direct-injection diesel engine coupled to an electrical generator. Performance parameters such as specific energy consumption, brake thermal efficiency are determined and emissions such as oxides of nitrogen, hydrocarbon, carbon monoxide, particulate matter, smoke and exhaust gas temperature are measured. Usage of hydrogen in dual fuel mode with EGR technique results in lowered smoke level, particulate and NO_x emissions.     

Advantages of the direct injection of both diesel and hydrogen in dual fuel H2ICE

The turbocharged Diesel engine is the most efficient engine now in production for transport applications with full load brake engine thermal efficiencies up to 40-45% and reduced penalties in brake engine thermal efficiencies reducing the load. The secrets of the turbocharged Diesel engine performances are the high compression ratio and the lean bulk combustion mostly diffusion controlled in addition to the better use of the exhaust energy. Despite these advantages and the further complications of hydrogen in terms of abnormal combustion phenomena and displacement effect, the most part of the dual fuel Diesel-hydrogen engines has been developed so far injecting hydrogen in the intake manifold or in the intake port, and then injecting the Diesel fuel in the cylinder to ignite there a homogeneous mixture. This paper shows how a latest production common-rail Diesel engine could be modified replacing the Diesel injector by a double injector as those proposed by Westport since more than two decades for CNG first and then for CNG and hydrogen to provide much better performances. A model is first developed and validated versus extensive high quality dynamometer data for the Diesel engine only covering with almost 200 points the load and speed range. This model replaces the multiple injection strategy with a single equivalent injection for the purposes of the brake efficiency results still providing satisfactory accuracy. The model is then used to simulate the dual fuel operation with a pilot Diesel followed by a main hydrogen injection replacing the Diesel fuel with the hydrogen fuel and using the same parameters for start and duration of the equivalent injection at same percentage load and speed. While the top load air-to-fuel ratio of the Diesel is a lean 1.55, the top air-to-fuel ratio of the hydrogen is assumed to be a stoichiometric 1. Within the validity of these assumptions it is shown that the novel engine has better than Diesel fuel conversion efficiencies and higher than Diesel power outputs. These results clearly indicate the development of the direct injection system as the key factor where to focus research and development for this kind of engines.     

A study on the effect of hydrogen enriched intake air on the characteristics of a diesel engine fueled with ethanol blended diesel

This work aims to replace conventional diesel fuel with low and no carbon fuels like ethanol and hydrogen to reduce the harmful emission that causes environmental degradation. Pursuant to this objective, this study investigated the performance, combustion, and emission characteristics of the diesel engine operated on dual fuel mode by ethanol-diesel blends with H₂ enriched intake air at different engine loads with a constant engine speed of 1500 rpm. The results were compared to sole diesel operation with and without H₂ enrichment. The ethanol/diesel was blended in v/v ratios of 5, 10, and 15% and tested in a diesel engine along with a 9 lpm H₂ flow rate at the intake manifold. The results revealed that 10% ethanol with 9 lpm H₂ combination gives the maximum brake thermal efficiency, which is 1% and 4.8% higher than diesel with and without H₂ enrichment, respectively. The brake specific fuel consumption of the diesel-ethanol blends with H₂ flow increased with increasing ethanol ratio in the blend. When the ethanol ratio increased from 5 to 10%, in-cylinder pressure and heat release rate were increased, whereas HC, CO, and NO_x emissions were decreased. At maximum load, the CO and HC emission of 10% ethanol blend with 9 lpm H₂ case decreased by about 50% and 28.7% compared to sole diesel. However, NO_x emission of the same blend was 11.4% higher than diesel. From the results, the study concludes that 10% ethanol blended diesel with a 9 lpm H₂ flow rate at the intake port is the best dual-fuel mode combination that gives the best engine characteristics with maximum diesel replacement.     

Engine performance and emissions of a diesel engine operating on diesel-RME (rapeseed methyl ester) blends with EGR (exhaust gas recirculation)

The effects of biodiesel (rapeseed methyl ester, RME) and different diesel/RME blends on the diesel engine NO_x emissions, smoke, fuel consumption, engine efficiency, cylinder pressure and net heat release rate are analysed and presented. The combustion of RME as pure fuel or blended with diesel in an unmodified engine results in advanced combustion, reduced ignition delay and increased heat release rate in the initial uncontrolled premixed combustion phase. The increased in-cylinder pressure and temperature lead to increased NO_x emissions while the more advanced combustion assists in the reduction of smoke compared to pure diesel combustion. The lower calorific value of RME results in increased fuel consumption but the engine thermal efficiency is not affected significantly. When similar percentages (% by volume) of exhaust gas recirculation (EGR) are used in the cases of diesel and RME, NO_x emissions are reduced to similar values, but the smoke emissions are significantly lower in the case of RME. The retardation of the injection timing in the case of pure RME and 50/50 (by volume) blend with diesel results in further reduction of NO_x at a cost of small increases of smoke and fuel consumption.     

Exergy analysis of hydrogen/diesel combustion in a dual fuel engine using three-dimensional model

In the present study, the energy and exergy analysis were carried out for a Deutz dual fuel (diesel + hydrogen) engine at different gas fuel-air ratios (ø_H2 = 0.3, 0.4, 0.5, 0.6, 0.7, and 0.8) and constant diesel fuel amount (6.48 mg/cycle). The energy analysis was performed during a closed cycle by using a three-dimensional CFD code and combustion modeling was carried out by Extend Coherent Flame Model- Three Zone model (ECFM-3Z). For the exergy analysis, an in-house computational code is developed, which uses the results of the energy analysis at different fuel-air ratios. The cylinder pressure results for natural gas/diesel fuelled engine are verified with the experimental data in the literature, which shows a good agreement. This verification gives confidence in the model prediction for hydrogen- fuelled case. With crank position at different gas fuel-air ratios, various rate and cumulative exergy components are identified and calculated separately. It is found that as gas fuel-air ratio increases from 0.3 to 0.8, the exergy efficiency decreases from 43.7% to 34.5%. Furthermore, the value of irreversibility decreases from 29.8% to 26.6% of the mixture fuels chemical exergies. These values are in good agreement with data in the literature for dual fuel engines.     

Use of hydrogen in dual-fuel diesel engines

Hydrogen is a promising future energy carrier due to its potential for production from renewable resources. It can be used in existing compression ignition diesel engines in a dual-fuel mode with little modification. Hydrogen's unique physiochemical properties, such as higher calorific value, flame speed, and diffusivity in air, can effectively improve the performance and combustion characteristics of diesel engines. As a carbon-free fuel, hydrogen can also mitigate harmful emissions from diesel engines, including carbon monoxide, unburned hydrocarbons, particulate matter, soot, and smoke. However, hydrogen-fueled diesel engines suffer from knocking combustion and higher nitrogen oxide emissions. This paper comprehensively reviews the effects of hydrogen or hydrogen-containing gaseous fuels (i.e., syngas and hydroxy gas) on the behavior of dual-fuel diesel engines. The opportunities and limitations of using hydrogen in diesel engines are discussed thoroughly. It is not possible for hydrogen to improve all the performance indicators and exhaust emissions of diesel engines simultaneously. However, reformulating pilot fuel by additives, blending hydrogen with other gaseous fuels, adjusting engine parameters, optimizing operating conditions, modifying engine structure, using hydroxy gas, and employing exhaust gas catalysts could pave the way for realizing safe, efficient, and economical hydrogen-fueled diesel engines. Future work should focus on preventing knocking combustion and nitrogen oxide emissions in hydrogen-fueled diesel engines by adjusting the hydrogen inclusion rate in real time.     

Effect of utilization of hydrogen-rich reformed biogas on the performance and emission characteristics of common rail diesel engine

The utilization of renewable gaseous fuels in the diesel engine has gained significant interest in recent years due to its clean-burning nature and higher availability. In this study, hydrogen-rich reformed biogas was used as a gaseous fuel in a common rail diesel engine with diesel as pilot fuel. The hydrogen-rich reformed gas was synthesized through dry-oxidative reforming. The experimentations were performed in the load range from 6 to 24 N m with two different flow rates of gaseous fuel (0.5 and 1.5 kg/h) at a constant speed of 1800 RPM. The effects on engine performance parameters (brake thermal efficiency, brake specific energy consumption, and brake specific diesel consumption), combustion parameters (rate of pressure rise and maximum heat release rate) and emission parameters (Unburnt hydrocarbons, nitrogen oxides, carbon monoxide, and carbon dioxide) were assessed. The induction of gaseous fuel led to an increase in brake thermal efficiency by 10.5%, reduction in brake specific energy consumption by 13.6%, and a reduction of 26.4% in brake specific diesel consumption with a flow rate of 0.5 kg/h when compared to diesel-only mode at 24 N m load. The HC, NO_X and CO₂ emissions were reduced by 18.2%, 7.4% and 1.4% with a flow rate of 0.5 kg/h when compared to diesel-only mode at 24 N m load due to lower availability of carbon content in the combustible mixture. The utilization of renewable fuel like hydrogen-rich reformed biogas has great potential for overcoming the issue related to both biogas and hydrogen in diesel engines. Moreover, the higher diesel substitution also demonstrates the potential for cost-saving and fossil fuel conservation.     

Computational modeling, validation, and utilization for predicting the performance, combustion and emission characteristics of hydrogen IC engines

Hydrogen-fueled internal combustion engines are considered to be more efficient and cleaner alternatives to their fossil-fueled counterparts. Reasonably fast and accurate predictive computational tools are essential for practical design, control and optimization of hydrogen engines. To serve for this broader purpose, a computational model, which has been widely used for gasoline and diesel engines, is investigated for its capability to simulate hydrogen engines. Specifically, fuel-specific sub-models are first incorporated by properly accounting for hydrogen’s distinct properties such as flame speed and burn rate. The accuracy of the model is then assessed by validating it in comparison to independent experimental data. Finally, it is utilized to quantify the environmental impact of exhaust gas recirculation. With these improvements, the present predictive model is shown to capture the measured engine performance and emission data well under different operating conditions. In particular, the variations of peak in-cylinder pressure, heat release rate, brake power, brake thermal efficiency, exhaust temperature, and NO_x emissions are predicted close to the measured values. With the addition of a proportional-integral-derivative controller to the engine model, exhaust gas recirculation level is varied, resulting in nearly an order of magnitude reduction in NO_x emissions during the present simulations.     

Computational analysis of an HCCI engine fuelled with hydrogen/hydrogen peroxide blends

In the current work, Chemkin Pro's HCCI numerical model is used in order to explore the feasibility of using hydrogen in a dual fuel concept where hydrogen peroxide acts as ignition promoter. The analysis focuses on the engine performance characteristics, the combustion phasing and NOx emissions. It is shown that the use of hydrogen/hydrogen peroxide at extremely fuel lean conditions (φ_eff = 0.1 ? 0.4) results in significantly better performance characteristics (up to 60% increase of IMEP and 80% decrease of NOx) compared to the case of a preheated hydrogen/air mixture that aims to simulate the use of a glow plug. It is also shown that the addition of H₂O₂ up to 10% (per fuel volume) increases significantly the IMEP, power, torque, thermal efficiency (reaching values more than 60%) while also decreasing remarkably NOx emissions which will not require any exhaust after-treatment, for all engine speeds. The results presented herein are novel and promising, yet further research is required to demonstrate the feasibility of the proposed technology.     

Study of dual closed-loop control strategy of exhaust gas recirculation for diesel engines

With the rapid development of the global economy, more vehicle ownership leads to the increasing of environmental pollution in recent years. In response to this matter, exhaust gas recirculation (EGR) has been used in most modern diesel engines, to control NO_x emissions effectively. In this work, a dual closed-loop EGR control system was modeled by coupling the one-dimensional cycle simulation and the logic under Matlab/Simulink environment. The intake airflow and EGR valve position are regarded as the control targets in the key control logic concept. The results show that the deviation between simulation and experimental results is smaller than 5%, which can meet the needs of practical application. Moreover, the accuracy and feasibility of the code generated by the Real-Time Workshop module are verified simultaneously.     

A numerical study on a hydrogen assisted diesel engine

This work aims to numerically study the performance, combustion and emission characteristics of a hydrogen assisted diesel engine under various operating conditions. Simulations were performed using multi-dimensional software KIVA4 coupled with CHEMKIN. The Kelvin–Helmholtz and Rayleigh–Taylor hybrid break up model was implemented to accurately model the spray development. A detailed reaction mechanism was constructed to take into account the chemical kinetics of diesel and hydrogen, and it was validated against the experimental results with 0% of hydrogen induction. Simulation results showed that at low engine speeds, the indicated thermal efficiency, in-cylinder pressure and apparent heat release rate increased significantly with the induction of hydrogen. On the other hand, at high engine speed and high load conditions, no tangible changes on the engine performance, combustion characteristics were observed. In terms of emissions, CO and soot emissions were shown to be reduced under most of the engine operating conditions. Whereas for NO_x emissions, a slight increase was observed at low engine speed of 1600 rpm.     

Biodiesel and renewable diesel: A comparison

The search for alternatives to petroleum-based fuels has led to the development of fuels from various sources, including renewable feedstocks such as fats and oils. Several types of fuels can be derived from these triacylglycerol-containing feedstocks. One of them is biodiesel, which is defined as the mono-alkyl esters of vegetable oils or animal fats. Biodiesel is produced by transesterifying the oil or fat with an alcohol such as methanol under mild conditions in the presence of a base catalyst. Another kind of product that can be obtained from lipid feedstocks is a fuel whose composition simulates that of petroleum-derived diesel fuel. This kind of fuel, probably best termed “renewable diesel”, is produced from the fat or oil by a hydrodeoxygenation reaction at elevated temperature and pressure in the presence of a catalyst. This article discusses in a general and comparative fashion aspects such as fuel production and energy balance, fuel properties, environmental effects including exhaust emissions and co-products. Among the questions that are addressed are if these fuels compete with or complement each other and what the effect of production scale may be.