Methanation of CO2 over alumina supported nickel or cobalt catalysts: Effects of the coordination between metal and support on formation of the reaction intermediates

This study focused on the potential coordination between nickel or cobalt and alumina in Ni/Al₂O₃ and Co/Al₂O₃ catalysts and the impacts on their catalytic performances in methanation of CO₂. The results exhibited that Co/Al₂O₃ catalyst was far more active than Ni/Al₂O₃ catalyst, due to the varied reaction intermediates formed in methanation. The DRIFTS results of methanation of CO₂ exhibited that, over bare alumina, bicarbonate, formate and carbonate were the main intermediate species, which could be formed at even 80 °C. Over unsupported Ni catalyst, the formaldehyde species (H₂CO*) and CO* species were dominated. Over the Ni/Al₂O₃ catalyst, however, the reaction intermediates formed were determined by alumina and accumulated on surface of the catalysts. The coordination effects between nickel and alumina in Ni/Al₂O₃ were thus not remarkable in terms of enhancing catalytic activity when compared to that in Co/Al₂O₃ catalyst. Over unsupported Co catalyst and the bare alumina, the reaction intermediates formed were roughly similar. Nevertheless, the combination of Co and alumina in Co/Al₂O₃ catalyst could effectively facilitate the conversion of bicarbonate, formate and carbonate species. CO₂ could be activated over metallic cobalt sites, which could migrate and integrate with the hydroxyl group in alumina to form bicarbonate and further to formate and CO* species, and be further hydrogenated over cobalt sites to CH₄. Such a coordination between alumina and cobalt species promoted the catalytic performances.     

Solid-state synthesis method for the preparation of cobalt doped Ni–Al2O3 mesoporous catalysts for CO2 methanation

In this study, a simple solid-state synthesis method was employed for the preparation of the Ni–Co–Al₂O₃ catalysts with various Co loadings, and the prepared catalysts were used in CO₂ methanation reaction. The results demonstrated that the incorporation of cobalt in nickel-based catalysts enhanced the activity of the catalyst. The results showed that the 15 wt%Ni-12.5 wt%Co–Al₂O₃ sample with a specific surface area of 129.96 m²/g possessed the highest catalytic performance in CO₂ methanation (76.2% CO₂ conversion and 96.39% CH₄ selectivity at 400 °C) and this catalyst presented high stability over 10 h time-on-stream. Also, CO methanation was investigated and the results showed a complete CO conversion at 300 °C.     

Catalytic CO2 reforming of CH4 over MgAl2O4 supported Ni-Co catalysts for the syngas production

Ni, Co and Ni–Co bimetallic catalysts of different ratios were synthesized by the Incipient Wetness Impregnation Method (IWI) over Magnesium Aluminate support, keeping the total metal loading 15 wt.%, characterized and tested for the reforming of methane with carbon dioxide at 873 K and 1 atm pressure. Magnesium Aluminate supported catalysts were also compared with Al₂O₃ supported Ni catalysts with similar metal loading. The results obtained revealed that MgAl₂O₄ exhibited excellent thermal stability as compared to Al₂O₃ as support at higher temperatures. Ni–Co catalyst, with an explicit Ni:Co (3:1) ratio for the 75Ni25Co/MgAl₂O₄ provided the highest CH₄ conversion and was about 1.82 times that of the 100Ni/MgAl₂O₄; CO₂ conversion also followed similar trends. Co-existence of Ni and Co with synergic effect in an explicit Ni:Co (3:1) ratio reduced the reduction temperature and increased the amount of metal in 75Ni25Co/MgAl₂O₄. CH₄ and CO₂ conversions, TOF_DRM, H₂: CO ratios and catalyst deactivations were related to the concentrations of the Ni–Co and particularly an explicit ratio of 3:1 for the Ni:Co in 75Ni25Co/MgAl₂O₄ catalyst provided the best initial & final conversions, TOF_DRM and H₂:CO ratio. Detail carbon analysis suggested that the type of coke deposited on 75Ni25Co/MgAl₂O₄ after the DRM reaction is of the same nature and are originating from the CH₄ cracking reaction and are of reactive type.     

Effect of surface properties controlled by Ce addition on CO2 methanation over Ni/Ce/Al2O3 catalyst

Ce-promoted Ni/Al₂O₃ catalysts with Ce contents of 0, 5, 10, 15, and 20 wt% were investigated for CO₂ methanation. Ni/15Ce/Al₂O₃ showed good selectivity and catalytic performance in CO₂ methanation and remained stable at 350 °C for 80 h with minor fluctuations. Interactions between Ni and the Ce/Al₂O₃ support was characterized using X-ray diffraction, temperature-programmed reduction of H₂, temperature-programmed desorption of CO₂, X-ray photoelectron spectroscopy, Raman spectroscopy, and thermogravimetric analysis. Addition of Ce did not increase the catalytic surface area, which can significantly enhance the heterogeneous catalytic activity. However, XPS analysis showed that the Ce on the Ni/Al₂O₃ catalyst changed the surface electron states of Ni, Ce, and O. Additionally, CO₂ adsorption/desorption was confirmed to be related to the amount of Ce present on Ni/Al₂O₃ by TGA and CO₂-TPD. The Ce addition thus played an important role in determining the CO₂ adsorption, desorption, and conversion.     

Effects of modifying Ni/Al2O3 catalyst with cobalt on the reforming of CH4 with CO2 and cracking of CH4 reactions

Alumina supported nickel (Ni/Al₂O₃), nickel–cobalt (Ni–Co/Al₂O₃) and cobalt (Co/Al₂O₃) catalysts containing 15% metal were synthesized, characterized and tested for the reforming of CH₄ with CO₂ and CH₄ cracking reactions. In the Ni–Co/Al₂O₃ catalysts Ni–Co alloys were detected and the surface metal sites decreased with decrease in Ni:Co ratio. Turnover frequencies of CH₄ were determined for both reactions. The initial turnover frequencies of reforming (TOF_DRM) for Ni–Co/Al₂O₃ were greater than that for Ni/Al₂O₃, which suggested a higher activity of alloy sites. The initial turnover frequencies for cracking (TOF_CRK) did not follow this trend. The highest average TOF_DRM, H₂:CO ratio and TOF_CRK were observed for a catalyst containing a Ni:Co ratio of 3:1. This catalyst also had the maximum carbon deposited during reforming and produced the maximum reactive carbon during cracking. It appeared that carbon was an intermediate product of reforming and the best catalyst was able to most effectively crack CH₄ and oxidize carbon to CO by CO₂.     

Effect of the Rare Earth Metals (Tb,Nd, Dy) addition for the modification of nickel catalysts supported on alumina in CO2 Methanation

In the current research, a group of rare-earth metals functionalized mesoporous Ni-M/Al₂O₃ (M = Tb, Dy, Nd) composite oxides were prepared by the one-pot sonochemical pathway and applied in the CO₂ methanation procedure. Promoters can partially influence the textural and catalytic characteristics of Ni–Al₂O₃ catalysts. Physicochemical characteristics of the as-fabricated catalysts were identified utilizing X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), Energy-dispersive X-ray spectroscopy (EDS), Temperature Programmed Reduction (H₂-TPR), Scanning electron microscopy (SEM), Transmission electron microscopy (TEM), and Brunauer-Emmett-Teller (BET) analyses. Among the specimens, the catalyst modified by Terbium (Tb) manifested better catalytic performance and CH₄ selectivity, particularly at low temperatures (350–400 °C). The influence of reaction temperature (200–500 °C) was scrutinized below space velocity (GHSV) of 25,000 ml/g_cath, atmospheric pressure, and stoichiometric ratio of CO₂ to H₂ (1: 4). The impact of the desired content of nickel and terbium was examined. The 25Ni–5Tb–Al₂O₃ operates the best function for CO₂ methanation, which can attain the highest CO₂ conversion of 66.93% at 400 °C at atmospheric pressure. The superior catalytic performance of 25Ni–5Tb–Al₂O₃ could be assigned to the appropriate fabrication method and the promotion effect of Terbium. The synthesis effect could be assigned to its large surface area, obtaining by the hot spot mechanism. The addition of Terbium promotes the Ni distribution on the supports as well as accelerates the positive reaction due to the oxygen vacancies of Terbium. Besides, these outcomes could be defined with the maximum distribution of active nickel sites on the catalyst and improvement in the catalyst reduction ability at low temperatures.     

Synthesis of Cr2O3–Al2O3 powders with various Cr2O3/Al2O3 molar ratios and their applications as support for the preparation of nickel catalysts in CO2 methanation reaction

The Methanation of CO₂ to CH₄ is a significant route to save energy and reduce CO₂ emission. In this work, a series of Cr₂O₃–Al₂O₃ powders were synthesized by a novel and simple solid-state method and considered as the carrier for the nickel catalysts in CO₂ methanation. The BET area and pore volume of the supports decreased with the decrease in Al₂O₃/Cr₂O₃ molar ratio. The results indicated that the increase in Cr₂O₃ content improved the catalytic performance and 15 wt%Ni/Cr₂O₃ catalyst exhibited the highest CO₂ conversion of 80.51%, and 100% CH₄ selectivity at 350 °C. The results indicated that the CO₂ conversion improved with the increment in H₂/CO₂ molar ratio from 2 to 5. The improvement in CO₂ conversion was also observed with decreasing GHSV due to the longer residence time of the reactants on the catalyst surface. Also, the results showed that increasing calcination temperature led to a decrease in CO₂ conversion. The 15 wt%Ni/Cr₂O₃ catalyst exhibited high stability in carbon dioxide methanation reaction.     

Assessing the potential of xNi-yMg-Al2O3 catalysts prepared by EISA-one-pot synthesis towards CO2 methanation: An overall study

Mesoporous xNi-yMg-Al₂O₃ catalysts prepared by combined evaporation induced self-assembly (EISA) and one-pot techniques were tested in CO₂ methanation reaction. All calcined/reduced materials were characterized by X-ray fluorescence (XRF), X-ray diffraction (XRD), N₂ physisorption, thermogravimetric analysis (TGA), CO₂ adsorption, H₂ temperature programmed reduction (H₂-TPR) and transmission electron microscopy (TEM). The effects of Mg and Ni loadings on the catalysts properties and performances were systematically studied. Higher Mg contents enhanced methanation performances due to more favourable metallic interactions between the Ni, Mg and Al species. In addition, higher Ni contents led to better selectivity to CH₄ by enhancing methane formation that involves H₂ dissociation on Ni⁰ sites. The mesoporous 5Ni–Al₂O₃ catalyst obtained by the EISA-one-pot technique was significantly more active than silica-based catalysts with same 5 wt% Ni content supported on USY zeolite and SBA-15. Moreover, the performances of the most promising 15Ni–7Mg–Al₂O₃ mesoporous material were similar to those of a commercial 25Ni/γ-Al₂O₃ catalyst in spite of its reduced nickel content.     

Impacts of nickel loading on properties,catalytic behaviors of Ni/γ–Al2O3 catalysts and the reaction intermediates formed in methanation of CO2

In this study, methanation of CO₂ over Ni/Al₂O₃ with varied nickel loading (from 0 to 50 wt%) was evaluated, striving to explore the effects of nickel loading on catalytic behaviors and the reaction intermediates formed. The results showed that agglomeration of nickel particles were closely related to interaction between nickel and alumina. Increasing nickel loading resulted in the increased proportion of nickel having medium strong interaction with alumina, the reduced reduction degree of NiO, the increase of medium to strong basic sites, the enhanced activity for methanation and the competition between reverse water gas shift (RWGS) reaction and methanation. Lower nickel loading promoted RWGS reaction while methanation of CO₂ dominated at higher nickel loading. The catalyst with a nickel loading around 25% achieved the best activity for methanation. The in–situ DRIFTS studies of methanation of CO₂ showed that CO₂ could be absorbed on surface of metallic Ni, NiO or alumina. More metallic nickel species on alumina suppressed formation of carbonate species while promoted further conversion of HCOO¹ species and ¹CH₃ species, achieving a higher catalytic efficiency. Moreover, more metallic nickel species was crucial for gasifying the carbonaceous intermediates, prevented aggregation of the intermediates to coke and achieving a higher catalytic stability.     

Hydrogen production by glycerol steam-reforming over nickel and nickel-cobalt impregnated on alumina

Hydrogen is a clean energy carrier, and its utilization will reduce environmental problems related to fossil fuels one. Biomass is an inexhaustible renewable source to generate biocompounds. Glycerol, obtained from a crescent biodiesel industry, is an abundant bio-substrate to produce hydrogen. The steam reforming of glycerol was studied employing 4Ni/Al₂O₃, 4Co–4Ni/Al₂O₃, and 12Co–4Ni/Al₂O₃ catalysts at 300, 500, and 700 °C, 1 atm, 10 h⁻¹ WHSV, 6:1 water:glycerol molar ratio (WGMR), 0.17 ml min⁻¹ glycerol solution feed flow rate and time-on-stream 8 h. The main product obtained was H₂, followed by CO₂, CO, and CH₄ in smaller proportion. Co promotes H₂ production and unfavors CO₂ generation when temperature decreases; CH₄ formation is observed at higher temperature. A low Co loading produces the largest H₂ and CO₂ amounts at the lowest temperature. A high Co loading improves H₂ production at lower temperature, but this does not occur at high temperature.     

Plasma-assisted CO2 reforming of methane over Ni-based catalysts: Promoting role of Ag and Sn secondary metals

Carbon dioxide (CO₂) and methane (CH₄) are the primary greenhouse gases (GHGs) that drive global climate change. CO₂ reforming of CH₄ or dry reforming of CH₄ (DRM) is used for the simultaneous conversion of CO₂ and CH₄ into syngas and higher hydrocarbons. In this study, DRM was investigated using Ag–Ni/Al₂O₃ packing and Sn–Ni/Al₂O₃ packing in a parallel plate dielectric barrier discharge (DBD) reactor. The performance of the DBD reactor was significantly enhanced when applying Ag–Ni/Al₂O₃ and Sn–Ni/Al₂O₃ due to the relatively high electrical conductivity of Ag and Sn as well as their anti-coke performances. Using Ag–Ni/Al₂O₃ consisting of 1.5 wt% Ag and 5 wt% Ni/Al₂O₃ as the catalyst in the DBD reactor, 19% CH₄ conversion, 21% CO₂ conversion, 60% H₂ selectivity, 81% CO selectivity, energy efficiency of 7.9% and 0.74% (by mole) coke formation were achieved. In addition, using Sn–Ni/Al₂O₃, consisting of 0.5 wt% Sn and 5 wt% Ni/Al₂O₃, 15% CH₄ conversion, 19% CO₂ conversion, 64% H₂ selectivity, 70% CO selectivity, energy efficiency of 6.0%, and 2.1% (by mole) coke formation were achieved. Sn enhanced the reactant conversions and energy efficiency, and resulted in a reduction in coke formation; these results are comparable to that achieved when using the noble metal Ag. The decrease in the formation of coke could be correlated to the increase in the CO selectivity of the catalyst. Good dispersion of the secondary metals on Ni was found to be an important factor for the observed increases in the catalyst surface area and catalytic activities. Furthermore, the stability of the catalytic reactions was investigated for 1800 min over the 0.5 wt% Ag-5 wt% Ni/Al₂O₃ and 0.5 wt% Sn-5 wt% Ni/Al₂O₃ catalysts. The results showed an increase in the reactant conversions with an increase in the reaction time.     

Impacts of La addition on formation of the reaction intermediates over alumina and silica supported nickel catalysts in methanation of CO2

This study aimed to investigate impacts of Al₂O₃ and SiO₂, the supports of Ni catalysts with distinct properties, and the additive of La on catalytic behaviors and reaction intermediates formed during methanation of CO₂. The results showed that the addition of La to either Ni/Al₂O₃ or Ni/SiO₂ led to the reduced size of metallic nickel, the reduced reduction degree of nickel oxide, the increased alkalinity number and the increased activity for methanation of CO₂. Furthermore, the addition of La to the Ni/SiO₂ catalyst could suppress the formation of CO via the reverse water gas shift (RWGS) reaction. Ni/SiO₂ was much more active than the Ni/Al₂O₃, even though nickel size was much bigger. The in situ Diffuse Reflection Infrared Fourier Transform Spectroscopy (DRIFTS) studies showed that the addition of La to Ni/Al₂O₃ interfered with integration of hydroxyl group with *CO₂ species and formation of the bicarbonate and carbonate, while favored formation of the formate specie, enhancing the catalytic activity. For Ni/SiO₂, instead of formate, CO* became the main reaction intermediate. The strong absorption of CO* favored its further conversion and explained the low selectivity of the silica-based catalysts toward CO. The addition of La to Ni/SiO₂ catalyst facilitated further hydrogenation of CO* species to CH₄ and promoted the catalytic activity.     

Ni/CeO2 catalysts with high CO2 methanation activity and high CH4 selectivity at low temperatures

CO₂ methanation was performed over 10 wt%Ni/CeO₂, 10 wt%Ni/α-Al₂O₃, 10 wt%Ni/TiO₂, and 10 wt%Ni/MgO, and the effect of support materials on CO₂ conversion and CH₄ selectivity was examined. Catalysts were prepared by a wet impregnation method, and characterized by BET, XRD, H₂-TPR and CO₂-TPD. Ni/CeO₂ showed high CO₂ conversion especially at low temperatures compared to Ni/α-Al₂O₃, and the selectivity to CH₄ was very close to 1. The surface coverage by CO₂-derived species on CeO₂ surface and the partial reduction of CeO₂ surface could result in the high CO₂ conversion over Ni/CeO₂. In addition, superior CO methanation activity over Ni/CeO₂ led to the high CH₄ selectivity.     

Promotion of CO2 methanation activity and CH4 selectivity at low temperatures over Ru/CeO2/Al2O3 catalysts

The effect of CeO₂ loading amount of Ru/CeO₂/Al₂O₃ on CO₂ methanation activity and CH₄ selectivity was studied. The CO₂ reaction rate was increased by adding CeO₂ to Ru/Al₂O₃, and the order of CO₂ reaction rate at 250 °C is Ru/30%CeO₂/Al₂O₃ > Ru/60%CeO₂/Al₂O₃ > Ru/CeO₂ > Ru/Al₂O₃. With a decrease in CeO₂ loading of Ru/CeO₂/Al₂O₃ from 98% to 30%, partial reduction of CeO₂ surface was promoted and the specific surface area was enlarged. Furthermore, it was observed using FTIR technique that intermediates of CO₂ methanation, such as formate and carbonate species, reacted with H₂ faster over Ru/30%CeO₂/Al₂O₃ and Ru/CeO₂ than over Ru/Al₂O₃. These could result in the high CO₂ reaction rate over CeO₂-containing catalysts. As for the selectivity to CH₄, Ru/30%CeO₂/Al₂O₃ exhibited high CH₄ selectivity compared with Ru/CeO₂, due to prompt CO conversion into CH₄ over Ru/30%CeO₂/Al₂O₃.     

Reforming of bioethanol over Ni/Al2O3 and Ni/CeZrO2/Al2O3 catalysts in supercritical water for hydrogen production

Bioethanol was reformed in supercritical water (SCW) at 500 °C and 25 MPa on Ni/Al₂O₃ and Ni/CeZrO₂/Al₂O₃ catalysts to produce high-pressure hydrogen. The results were compared with non-catalytic reactions. Under supercritical water and in a non-catalytic environment, ethanol was reformed to H₂, CO₂ and CH₄ with small amounts of CO and C2 gas and liquid products. The presence of either Ni/Al₂O₃ or Ni/CeZrO₂/Al₂O₃ promoted reactions of ethanol reforming, dehydrogenation and decomposition. Acetaldehyde produced from the decomposition of ethanol was completely decomposed into CH₄ and CO, which underwent a further water-gas shift reaction in SCW. This led to great increases in ethanol conversion and H₂ yield on the catalysts of more than 3-4 times than that of the non-catalytic condition. For the catalytic operation, adding small amounts of oxygen at oxygen to ethanol molar ratio of 0.06 into the feed improved ethanol conversion, at the expense of some H₂ oxidized to water, resulting in a slightly lower H₂ yield. The ceria-zirconia promoted catalyst was more active than the unpromoted catalyst. On the promoted catalyst, complete ethanol conversion was achieved and no coke formation was found. The ceria-zirconia promoter has important roles in improving the decomposition of acetaldehyde, the enhancement of the water-gas shift as well as the methanation reactions to give an extremely low CO yield and a tremendously high H₂/CO ratio. The SCW environment for ethanol reforming caused the transformation of gamma-alumina towards the corundum phase of the alumina support in the Ni/Al₂O₃ catalyst, but this transformation was slowed down by the presence of the ceria-zirconia promoter.     

CO2 methanation over nanocrystalline Ni catalysts supported on mechanochemically synthesized Cr2O3-M (M=Fe,Co, La,and Mn) carriers

In the present study, a series of Cr₂O₃ powders modified by different promoters such as Fe, Co, La, and Mn were synthesized using a facile and solvent-free mechanochemical method and the prepared powders were used as a catalyst carrier for the preparation of 20 wt%Ni catalysts in CO₂ methanation. The results indicated that among all catalysts, the nickel catalyst supported on the Mn-promoted Cr₂O₃ exhibited the best catalytic performance. The results showed that there was an optimum for the Mn content and the increment in Mn content up to 15 wt% improved the catalytic performance due to its positive influence on increasing nickel dispersion and catalyst reducibility. The 20 wt%Ni/15 wt%Mn–Cr₂O₃ catalyst possessed a CO₂ conversion of 72.12% and CH₄ selectivity of 100% at 350 °C (H₂/CO₂ = 3 M ratio, GHSV = 18,000 ml/g_cat.h) with high stability during 12 h on stream. The obtained results showed that the increment in H₂/CO₂ molar, and the decrement in GHSV value and calcination temperature improved the catalytic performance.     

Three-dimensional porous Mn–Ni/Al2O3 microspheres for enhanced low temperature CO hydrogenation to produce methane

CO methanation has attracted much attention because it transforms CO in syngas and coke oven gas into CH₄. Here, porous Al₂O₃ microspheres were successfully used as catalyst supports meanwhile the Mn was used as a promoter of Ni/Al₂O₃ catalysts. The as-obtained Ni/Al₂O₃ and Mn–Ni/Al₂O₃ samples display a micro-spherical morphology with a center diameter near 10 μm. Versus the Ni/Al₂O₃ catalyst, the 10Mn–Ni/Al₂O₃ catalyst exhibits a high specific surface area of 92.5 m²/g with an average pore size of 7.0 nm. The 10Mn–Ni/Al₂O₃ catalyst has the best performance along with can achieve a CO conversion of 100% and a CH₄ selectivity of 90.7% at 300 °C. Even at 130 °C, the 10Mn–Ni/Al₂O₃ catalyst shows a CO conversion of 44.0% and a CH₄ selectivity of 84.1%. The higher low-temperature catalytic activity may be since the catalyst surface contains more CO adsorption sites and thus has a stronger adsorption performance for CO. Density functional theory (DFT) calculations confirm that the Mn additive enhances the adsorption of CO, especially for the 10Mn–Ni/Al₂O₃ catalyst with the strongest adsorption energy.     

Ni/Al2O3 catalysts for CO2 methanation: Effect of silica and nickel loading

Samples containing from 1 to 33 wt.% of NiO on silica and alumina doped with silica (1 and 20 wt.% silica in the support) have been prepared and characterized by BET, XRD, FT-IR, UV–vis–NIR, FE-SEM, EDXS, and TPR techniques. Catalysts have been pre-reduced in situ before catalytic experiments and data have been compared with Ni/Al₂O₃ reference sample. Characterization results showed that SiO₂ support has a low Ni dispersion ability mainly producing segregated NiO particles and a small amount of dispersed Ni²⁺ in exchange sites. Instead, for the Si-doped alumina a “surface spinel monolayer phase” is formed by increasing Ni loading and, only when the support surface is completely covered by this layer, NiO is formed. Moreover, H₂-TPR results indicated that NiO particles are more easily reduced compared to Ni species. Low loading Ni/SiO₂ catalysts show high selectivity and moderate activity for RWGS (reverse Water Gas Shift) reaction, likely mainly due to nickel species dispersed in silica exchange sites, as evidenced by visible spectroscopy. High loading Ni/SiO₂ catalysts show both methanation and RWGS but evident short-term deactivation for methanation, attributed to large, segregated Ni metal particles, covered by a carbon veil. Ni on alumina -rich carriers, where nickel disperses forming a surface spinel phase, show high activity and selectivity for methanation, and short-term catalyst stability as well. This activity is attributed to small nickel clusters or metal particles interacting with alumina, formed upon reaction. The addition of SiO₂ in Al₂O₃ support decreases the activity of Ni catalysts in CO₂ methanation, because it reduces the ability of the support to disperse nickel in form of the surface spinel phase, thus reducing the amount of Ni clusters in the reduced catalysts.     

Effect of preparation methods on the performance of Ni/Al2O3 catalysts for aqueous-phase reforming of ethanol: Part I-catalytic activity

The effect of preparation method on the performance of Ni/Al₂O₃ catalysts for aqueous-phase reforming of ethanol (EtOH) has been investigated. The first catalyst was prepared by a sol–gel (SG) method and for the second one the Al₂O₃ support was made by a solution combustion synthesis (SCS) route and then the metal was loaded by standard wet impregnation. The catalytic activity of these catalysts of different Ni loading was compared with a commercial Al₂O₃ supported Ni catalyst [CM (10%)] at different temperatures, pressures, feed flow rates, and feed concentrations. Based on the product distribution, the proposed reaction pathway is a mixture of dehydrogenation of EtOH to CH₃CHO followed by C–C bond breaking to produce CO + CH₄ and oxidation of CH₃CHO to CH₃COOH followed by decarbonylation to CO₂ + CH₄. CH₄(C₂H₆ and C₃H₈) also can form via Fischer–Tropsch reactions of CO/CO₂ with H₂. The CH₄ (C₂H₆ and C₃H₈) reacts to form hydrogen and carbon monoxide through steam reforming, while CO converts to CO₂ mostly through the water–gas shift reaction (WGSR). SG catalysts showed poorer WGSR activity than the SCS catalysts. The activation energies for H₂ and CO₂ production were 153, 155 and 167 kJ/mol and 158, 160 and 169 kJ/mol for SCS (10%), SG (10%), and CM (10%) samples, respectively.     

Current advances in syngas (CO + H2) production through bi-reforming of methane using various catalysts: A review

Today, bi - reforming of methane is considered as an emerging replacement for the generation of high-grade synthesis gas (H₂:CO = 2.0), and also as an encouraging renewable energy substitute for fossil fuel resources. For achieving high conversion levels of CH₄, H₂O, and CO₂ in this process, appropriate operation variables such as pressure, temperature and molar feed constitution are prerequisites for the high yield of synthesis gas. One of the biggest stumbling blocks for the methane reforming reaction is the sudden deactivation of catalysts, which is attributed to the sintering and coke formation on active sites. Consequently, it is worthwhile to choose promising catalysts that demonstrate excellent stability, high activity and selectivity during the production of syngas. This review describes the characterisation and synthesis of various catalysts used in the bi-reforming process, such as Ni-based catalysts with MgO, MgO–Al₂O₃, ZrO_2, CeO₂, SiO₂ as catalytic supports. In summary, the addition of a Ni/SBA-15 catalyst showed greater catalytic reactivity than nickel celites; however, both samples deactivated strongly on stream. Ce-promoted catalysts were more found to more favourable than Ni/MgAl₂O₄ catalyst alone in the bi-reforming reaction due to their inherent capability of removing amorphous coke from the catalyst surface. Also, Lanthanum promoted catalysts exhibited greater nickel dispersion than Ni/MgAl₂O₄ catalyst due to enhanced interaction between the metal and support. Furthermore, La₂O₃ addition was found to improve the selectivity, activity, sintering and coking resistance of Ni implanted within SiO₂. Non-noble metal-based carbide catalysts were considered to be active and stable catalysts for bi-reforming reactions. Interestingly, a five-fold increase in the coking resistance of the nickel catalyst with Al₂O₃ support was observed with incorporation of Cr, La₂O₃ and Ba for a continuous reaction time of 140 h. Bi-reforming for 200 h with Ni-γAl₂O₃ catalyst promoted 98.3% conversion of CH₄ and CO₂ conversion of around 82.4%. Addition of MgO to the Ni catalyst formed stable MgAl₂O₄ spinel phase at high temperatures and was quite effective in preventing coke formation due to enhancement in the basicity on the surface of catalyst. Additionally, the distribution of perovskite oxides over 20 wt % silicon carbide-modified with aluminium oxide supports promoted catalytic activity. NdCOO₃ catalysts were found to be promising candidates for longer bi-reforming operations.