Efficient utilization of waste heat from molten carbonate fuel cell in parabolic trough power plant for electricity and hydrogen coproduction

Direct steam generating parabolic trough power plant is an important technology to match future electric energy demand. One of the problems related to its emergence is energy storage. Solar-to-hydrogen is a promising technology for solar energy storage. Electrolysis is among the most processes of hydrogen production recently investigated. High temperature steam electrolysis is a clean process to efficiently produce hydrogen. In this paper, steam electrolysis process using solar energy is used to produce hydrogen. A heat recovery steam generator generates high temperature steam thanks to the molten carbonate fuel cell's waste heat. The analytical study investigates the energy efficiency of solar power plant, molten carbonate fuel cell and electrolyser. The impact of waste heat utilization on electricity and hydrogen generation is analysed. The results of calculations done with MATLAB software show that fuel cell produces 7.73 MWth of thermal energy at design conditions. 73.37 tonnes of hydrogen and 14.26 GWh of electricity are yearly produced. The annual energy efficiency of electrolyser is 70% while the annual mean electric efficiency of solar power plant is 18.30%.The proposed configuration based on the yearly electricity production and hydrogen generation has presented a good performance.     

Parametric analysis of a solar energy based multigeneration plant with SOFC for hydrogen generation

Renewable energy-based hydrogen production plants can offer potential solutions to both ensuring sustainability in energy generation systems and designing environmentally friendly systems. In this combined work, a novel solar energy supported plant is proposed that can generate hydrogen, electricity, heating, cooling and hot water. With the suggested integrated plant, the potential of solar energy usage is increased for energy generation systems. The modeled integrated system generally consists of the solar power cycle, solid oxide fuel cell plant, gas turbine process, supercritical power plant, organic Rankine cycle, cooling cycle, hydrogen production and liquefaction plant, and hot water production sub-system. To conduct a comprehensive thermodynamic performance analysis of the suggested plant, the combined plant is modeled according to thermodynamic equilibrium equations. A performance assessment is also conducted to evaluate the impact of several plant indicators on performance characteristics of integrated system and its sub-parts. Hydrogen production rate in the suggested plant according to the performance analysis performed is realized as 0.0642 kg/s. While maximum exergy destruction rate is seen in the solar power plant with 8279 kW, the cooling plant has the lowest exergy destruction rate as 1098 kW. Also, the highest power generation is obtained from gas turbine cycle with 7053 kW. In addition, energetic and exergetic efficiencies of solar power based combined cycle are found as 56.48% and 54.06%, respectively.     

Thermodynamic development and design of a concentrating solar thermochemical water-splitting process for co-production of hydrogen and electricity

A concentrating solar plant is proposed for a thermochemical water-splitting process with excess heat used for electricity generation in an organic Rankine cycle. The quasi-steady state thermodynamic model consisting of 23 components and 45 states uses adjustable design parameters to optimize hydrogen production and system efficiency. The plant design and associated thermodynamic model demonstrate that cerium oxide is suitable for thermochemical water-splitting cycles involving the co-production of hydrogen and electricity. Design point analyses at 900 W/m² DNI indicate that a single tower with solar radiation input of 27.74 MW and an aperture area of 9.424 m² yields 10.96 MW total output comprised of 5.55 MW hydrogen (Gibbs free energy) and 5.41 MW net electricity after subtracting off 22.0% of total power generation for auxiliary loads. Pure hydrogen output amounts to 522 tonne/year at 20.73 GWh/year (HHV) or 17.20 GWh/year (Gibbs free energy) with net electricity generation at 14.52 GWh/year using TMY3 data from Daggett, California, USA. Annual average system efficiency is 38.2% with the constituent hydrogen fraction and electrical fraction being 54.2% and 45.8%, respectively. Sensitivity analyses illustrate that increases in particle loop recuperator effectiveness create an increase in hydrogen production and a decrease in electricity generation. Further, recuperator effectiveness has a measurable effect on hydrogen production, but has limited impact on total system efficiency given that 81.1% of excess heat is recuperated within the system for electricity generation.     

The production of electricity,heat and hydrogen with the thermal power plant in combination with alternative technologies

Alternative technologies in combination with thermal power plant allow the production of heat, electricity and hydrogen using renewable energy sources in combination with gas or coal, as a very important energy source in traditional energy engineering in Slovenia. The technologies aim, inter alia, to reduce greenhouse gas emissions, increase the use of renewable energy sources and take a step forward to the production of hydrogen as an alternative energy source in numerous applications. In view of the estimated demand for heat, electricity and hydrogen in the Savinja-?alek region, Slovenia, the technologies to meet such demand are proposed in this article from a technical perspective. An energy and economic analysis of the operation of the Thermal Power Plant (TPP) will be done. The TPP is operating in a variable operating regime. The possibility of stationary operation of the power plant will be analysed, the surplus of produced electricity will be used for the hydrogen production. The process is based on the Rankine-Clausius cycle (RC) with dual superheating using water or steam as the working media. The idea in this article, is to generate in the above mentioned facility as much hydrogen, heat, cold and electricity as needed by the Savinja-?alek region in industry, transport, etc. Thus, the power plant could operate optimally, constantly at 100% of power, which would allow simultaneous production of electricity, heat and hydrogen. Hydrogen could be used for sale on the market or for the electricity production or for heating. Hydrogen could be produced via electrolysis or thermochemical process. In the second part of article, the analysis of RC with concentrated solar energy and wood chips was analysed.     

A new integrated renewable energy system for clean electricity and hydrogen fuel production

In this paper, a new renewable energy-based cogeneration system for hydrogen and electricity production is developed. Three different methods for hydrogen production are integrated with Rankine cycle for electricity production using solar energy as an energy source. In addition, a simple Rankine cycle is utilized for producing electricity. This integrated system consists of solar steam reforming cycle using molten salt as a heat carrier, solar steam reforming cycle using a volumetric receiver reactor, and electrolysis of water combined with the Rankine cycle. These cycles are simulated numerically using the Engineering Equation Solver (EES) based on the thermodynamic analyses. The overall energetic and exergetic efficiencies of the proposed system are determined, and the exergy destruction and entropy generation rates of all subcomponents are evaluated. A comprehensive parametric study for evaluating various critical parameters on the overall performance of the system is performed. The study results show that both energetic and exergetic efficiencies of the system reach 28.9% and 31.1%, respectively. The highest exergy destruction rates are found for the steam reforming furnace and the volumetric receiver reforming reactor (each with about 20%). Furthermore, the highest entropy generation rates are obtained for the steam reforming furnace and the volumetric receiver reforming reactor, with values of 174.1 kW/K and 169.3 kW/K, respectively. Additional parametric studies are undertaken to investigate how operating conditions affect the overall system performance. The results report that 60.25% and 56.14% appear to be the highest exergy and energy efficiencies at the best operating conditions.     

Conceptual design and system analysis of a poly-generation system for power and olefin production from natural gas

In this paper, a novel poly-generation system for olefin and power production from natural gas is proposed, which integrates hydrocarbon production and the combined cycle power generation. Economic and technological evaluation based on the internal rate of return (IRR) and exergy efficiency is performed. The energy integration results in the proposed poly-generation system for simultaneous production of chemical products (ethylene and propylene) and electricity being more thermodynamically efficient and economically viable than single purpose power generation and chemical products production plants. IRR and exergy efficiency of the proposed poly-generation system are higher than that of natural gas methanol to olefin (NGMTO) system, 18.9% and 49.9%, respectively. The biggest exergy destruction segments, their causes, and possible measures for improvement are investigated simulation and thermodynamic analysis. To analyze the effect of unreacted syngas recycle on the exergy efficiency and economic gains from the proposed poly-generation system, its thermoeconomic optimization model is built by combining economic with thermodynamic analysis. Optimization analysis shows that when 78% of the unreacted syngas is recycled back to the reactor in the methanol synthesization process, the thermoeconomic performance of the poly-generation system is at its optimum.     

Design and thermodynamic modeling of a renewable energy based plant for hydrogen production and compression

In the examined paper, a solar and wind energy supported integrated cycle is designed to produce clean power and hydrogen with the basis of a sustainable and environmentally benign. The modeled study mainly comprises of four subsystems; a solar collector cycle which operates with Therminol VP1 working fluid, an organic Rankine cycle which runs with R744 fluid, a wind turbine as well as hydrogen generation and compression unit. The main target of this work is to investigate a thermodynamic evaluation of the integrated system based on the 1st and 2 nd laws of thermodynamics. Energetic and exergetic efficiencies, hydrogen and electricity generation rates, and irreversibility for the planned cycle and subsystems are investigated according to different parameters, for example, solar radiation flux, reference temperature, and wind speed. The obtained results demonstration that the whole energy and exergy performances of the modeled plant are 0.21 and 0.16. Additionally, the hydrogen generation rate is found as 0.001457 kg/s, and the highest irreversibility rate is shown in the heat exchanger subcomponents. Also, the net power production rate found to be 195.9 kW and 326.5 kW, respectively, with organic Rankine cycle and wind turbine. The final consequences obtained from this work show that the examined plant is an environmentally friendly option, which in terms of the system's performance and viable, for electrical power and hydrogen production using renewable energy sources.     

Development of a sustainable multi-generation system with re-compression sCO2 Brayton cycle for hydrogen generation

Current research aims to develop, design, and analyze a novel solar-assisted multi-purpose energy generation system for hydrogen production, electricity generation, refrigeration, and hot water preparation. The suggested system comprises a solar dish for supplying the necessary heat demand, a re-compression carbon dioxide-based Brayton cycle, a PEM electrolyzer for hydrogen generation, an ejector refrigeration system working with ammonia, and a hot water preparation system. The first law and exergy analyses are implemented to determine the performance of the multi-generation plant with various outputs. Besides, the exergo-environmental evaluation of the plant is conducted for the environmental impacts of the plant. Furthermore, parametric analyses are executed for investigating the system outputs, exergy destruction rate, and system efficiencies. According to the results, the rate of hydrogen generated by means of the multi-generation power plant is determined to be 0.062 g/s which corresponds to an hourly production of 0.223 kg. Besides, with the utilization of the supercritical closed Brayton cycle, a power generation rate of 74.86 kW is achieved. Furthermore, the irreversibility of the overall plant is estimated as 535.7 kW in which the primary contributor of this amount is the solar system with a destruction rate of 365.5 kW.     

Development and thermodynamic assessment of a novel solar and biomass energy based integrated plant for liquid hydrogen production

In this paper, a combined power plant based on the dish collector and biomass gasifier has been designed to produce liquefied hydrogen and beneficial outputs. The proposed solar and biomass energy based combined power system consists of seven different subplants, such as solar power process, biomass gasification plant, gas turbine cycle, hydrogen generation and liquefaction system, Kalina cycle, organic Rankine cycle, and single-effect absorption plant with ejector. The main useful outputs from the combined plant include power, liquid hydrogen, heating-cooling, and hot water. To evaluate the efficiency of integrated solar energy plant, energetic and exergetic effectiveness of both the whole plant and the sub-plants are performed. For this solar and biomass gasification based combined plant, the generation rates for useful outputs covering the total electricity, cooling, heating and hydrogen, and hot water are obtained as nearly 3.9 MW, 6584 kW, 4206 kW, and 0.087 kg/s in the base design situations. The energy and exergy performances of the whole system are calculated as 51.93% and 47.14%. Also, the functional exergy of the whole system is calculated as 9.18% for the base working parameters. In addition to calculating thermodynamic efficiencies, a parametric plant is conducted to examine the impacts of reference temperature, solar radiation intensity, gasifier temperature, combustion temperature, compression ratio of Brayton cycle, inlet temperature of separator 2, organic Rankine cycle turbine and pump input temperature, and gas turbine input temperature on the combined plant performance.     

Ethanol steam reforming heated up by molten salt CSP: Reactor assessment

In this paper hydrogen production via reforming of ethanol has been studied in a novel hybrid plant consisting in a ethanol reformer and a concentrating solar power (CSP) plant using molten salt as heat carrier fluid. The heat needed for the reforming of ethanol has been supplied to the system by molten salts heated up by solar energy. The molten salt stream temperature drop for supplying hydrogen production process heat duty is less than 20 K, making the molten salt stream still suitable for steam and electricity production in a co-generative plant (clean hydrogen and electricity).     

Transient simulation of a solar-based hydrogen production plant with evacuated tube collector and ejector refrigeration system

This article is a careful examination of an energy poly-generation unit integrated with an evacuated solar thermal tube collector. A proton exchange membrane (PEM) electrolysis unit is used for hydrogen production, an ejector refrigeration system (ERS) is utilized for cooling demand, and a heater unit is used for heating demand. All sub-systems are validated by considering recent articles. Cooling and heating demand, as well as the net output power are calculated. The modeled poly-generation system's exergy and energy efficiency are maximized by considering the inlet temperature of the heat exchanger and primary pressure of the ejector with the parametric evaluation of the system. The proposed poly-generation set-up can produce cooling load, heating load, and hydrogen with amounts of 5.34 kW, 5.152 kW, and 63 kg/year, respectively. Based on these values, the energy ef?ciency, and exergy ef?ciency are computed to be 64.14%, and 49.62%, respectively. Higher energy and exergy ef?ciencies are obtained by reducing high pressure of the refrigeration cycle or decreasing the temperature outlet of an auxiliary heater. The heat exchanger and thermal energy storage unit have the highest cost rate among all system components with 73,463 $ and 46,357, respectively. Parametric study indicates that the main determinative elements in the total cost rate of the system are the heater, and the solar collector.     

Evaluation of the thermodynamic analysis of hydrogen production from a middle-temperature intensity solar collector,a case study

In today, the basic necessity for the economic and social development of countries is to have a cheap, reliable, sustainable, and environmentally friendly energy source. For this reason, renewable energy sources stand out as the most important key. Solar energy-based multi-energy generation systems are one of the most important options among the current scenarios to prevent global warming. In this presented study, electricity and hydrogen production from a solar collector with medium temperature density is investigated. In this system, 34 pipes evacuated tube solar collector (ETSC) is used for thermal energy generation, organic Rankine cycle (ORC) for electricity generation, and Proton exchanger membrane electrolyzer (PEMe) for hydrogen production. In addition, the energy and exergy efficiencies of the whole system calculated as 51.82% and 16.30%, respectively. Moreover, the amount of hydrogen obtained in PEM is measured as 0.00527 kg/s.     

Development and analysis of a novel biomass-based integrated system for multigeneration with hydrogen production

Energy and exergy analyses of an integrated system based on anaerobic digestion (AD) of sewage sludge from wastewater treatment plant (WWTP) for multi-generation are investigated in this study. The multigeneration system is operated by the biogas produced from digestion process. The useful outputs of this system are power, freshwater, heat, and hydrogen while there are some heat recoveries within the system for improving efficiency. An open-air Brayton cycle, as well as organic Rankine cycle (ORC) with R-245fa as working fluid, are employed for power generation. Also, desalination is performed using the waste heat of power generation unit through a parallel/cross multi-effect desalination (MED) system for water purification. Moreover, a proton exchange membrane (PEM) electrolyzer is used for electrochemical hydrogen production option in the case of excess electricity generation. The heating process is performed via the rejected heat of the ORC's working fluid. The production rates for products including the power, freshwater, hydrogen, and hot water are obtained as 1102 kW, 0.94 kg/s, 0.347 kg/h, and 1.82 kg/s, respectively, in the base case conditions. Besides, the overall energy and exergy efficiencies of 63.6% and 40% are obtained for the developed system, respectively.     

Development and assessment of a solar,wind and hydrogen hybrid trigeneration system

A solar-wind hybrid trigeneration system is proposed and analyzed thermodynamically through energy and exergy approaches in this paper. Hydrogen, electricity and heat are the useful products generated by the hybrid system. The system consists of a solar heliostat field, a wind turbine and a thermochemical copper-chlorine (Cu-Cl) cycle for hydrogen production linked with a hydrogen compression system. A solar heliostat field is employed as a source of thermal energy while the wind turbine is used to generate electricity. Electric power harvested by the wind turbine is supplied to the electrolyzer and compressors and provides an additional excess of electricity. Hydrogen produced by the thermochemical copper-chlorine (Cu-Cl) cycle is compressed in a hydrogen compression system for storage purposes. Both Aspen Plus 9.0 and EES are employed as software tools for the system modeling and simulation. The system is designed to achieve high hydrogen production rate of 455.1 kg/h. The overall energy and exergy efficiencies of the hybrid system are 49% and 48.2%, respectively. Some additional results about the system performance are obtained, presented and discussed in the paper.     

Transient performance of direct steam generation solar power plants

Parabolic trough power plants are currently the most commercial systems for electricity generation. In this study, a transient numerical simulation of a solar power plant was developed by using direct steam generation (DSG) technology. In this system, condensate water from a Rankine cycle is pumped directly to solar parabolic trough collectors. The pressurized water is heated and evaporated before being superheated inside the solar collectors and directed back to the steam turbines, where the Rankine cycle is a reheated‐regenerative cycle. The plant performance with saturated steam production is compared with the performance of a superheated plant. A mathematical model of each system component is presented, with the solar power cycle modeled by the TRNSYS‐17 simulation program. Annual transient performance, including plant power and efficiency, is presented for both plants. As expected, the power of the superheated plant outperforms the saturated plant by approximately 45%, whereas the efficiency decreases by approximately 10%. Furthermore, the power of such plants is considerably improved under the weather of Makkah, 22.4°N, and it is approximately 40 MW for both the spring and autumn seasons. The annual generated energy is approximately 8062 MWh. The levelized electricity cost (LEC) was estimated for both the DSG and the corresponding synthetic oil plants. The DSG plant has an approximately 3% higher LEC than a synthetic oil plant with heat storage and an approximately 11.2% lower LEC than an oil plant if the plant has no storage. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermodynamic analysis and optimization of an integrated solar thermochemical hydrogen production system

In this study, thermodynamic analysis of solar-based hydrogen production via copper-chlorine (Cu–Cl) thermochemical water splitting cycle is presented. The integrated system utilizes air as the heat transfer fluid of a cavity-pressurized solar power tower to supply heat to the Cu–Cl cycle reactors and heat exchangers. To achieve continuous operation of the system, phase change material based on eutectic fluoride salt is used as the thermal energy storage medium. A heat recovery system is also proposed to use the potential waste heat of the Cu–Cl cycle to produce electricity and steam. The system components are investigated thoroughly and system hotspots, exergy destructions and overall system performance are evaluated. The effects of varying major input parameters on the overall system performance are also investigated. For the baseline, the integrated system produces 343.01 kg/h of hydrogen, 41.68 MW of electricity and 11.39 kg/s of steam. Overall system energy and exergy efficiencies are 45.07% and 49.04%, respectively. Using Genetic Algorithm (GA), an optimization is performed to evaluate the maximum amount of produced hydrogen. The optimization results show that by selecting appropriate input parameters, hydrogen production rate of 491.26 kg/h is achieved.     

Performance assessment of a solar hydrogen and electricity production plant using high temperature PEM electrolyzer and energy storage

This paper investigates the performance of a high temperature Polymer Electrolyte Membrane (PEM) electrolyzer integrated with concentrating solar power (CSP) plant and thermal energy storage (TES) to produce hydrogen and electricity, concurrently. A finite-time-thermodynamic analysis is conducted to evaluate the performance of a PEM system integrated with a Rankine cycle based on the concept of exergy. The effects of solar intensity, electrolyzer current density and working temperature on the performance of the overall system are identified. A TES subsystem is utilized to facilitate continuous generation of hydrogen and electricity. The hydrogen and electricity generation efficiency and the exergy efficiency of the integrated system are 20.1% and 41.25%, respectively. When TES system supplies the required energy, the overall energy and exergy efficiencies decrease to 23.1% and 45%, respectively. The integration of PEM electrolyzer enhances the exergy efficiency of the Rankine cycle, considerably. However, it causes almost 5% exergy destruction in the integrated system due to conversion of electrical energy to hydrogen energy. Also, it is concluded that increase of working pressure and membrane thickness leads to higher cell voltage and lower electrolyzer efficiency. The results indicate that the integrated system is a promising technology to enhance the performance of concentrating solar power plants.     

A novel combined biomass and solar energy conversion-based multigeneration system with hydrogen and ammonia generation

In the present study, an innovative multigeneration plant for hydrogen and ammonia generation based on solar and biomass power sources is suggested. The proposed integrated system is designed with the integration of different subsystems that enable different useful products such as power and hydrogen to be obtained. Performance evaluation of designed plant is carried out using different techniques. The energetic and exergetic analyses are applied to investigate and model the integrated plant. The plant consists of the parabolic dish collector, biomass gasifier, PEM electrolyzer and hydrogen compressor unit, ammonia reactor and ammonia storage tank unit, Rankine cycle, ORC cycle, ejector cooling unit, dryer unit and hot water production unit. The biomass gasifier unit is operated to convert biomass to synthesis gaseous, and the concentrating solar power plant is utilized to harness the free solar power. In the proposed plant, the electricity is obtained by using the gas, Rankine and ORC turbines. Additionally, the plant generates compressed hydrogen, ammonia, cooling effect and hot water with a PEM electrolyzer and compressed plant, ammonia reactor, ejector process and clean-water heater, respectively. The plant total electrical energy output is calculated as 20,125 kW, while the plant energetic and exergetic effectiveness are 58.76% and 55.64%. Furthermore, the hydrogen and ammonia generation are found to be 0.0855 kg/s and 0.3336 kg/s.     

Thermo-environ study of a concentrated photovoltaic thermal system integrated with Kalina cycle for multigeneration and hydrogen production

Unlike steam and gas cycles, the Kalina cycle system can utilize low-grade heat to produce electricity with water-ammonia solution and other mixed working fluids with similar thermal properties. Concentrated photovoltaic thermal systems have proven to be a technology that can be used to maximize solar energy conversion and utilization. In this study, the integration of Kalina cycle with a concentrated photovoltaic thermal system for multigeneration and hydrogen production is investigated. The purpose of this research is to develop a system that can generate more electricity from a solar photovoltaic thermal/Kalina system hybridization while multigeneration and producing hydrogen. With this aim, two different system configurations are modeled and presented in this study to compare the performance of a concentrated photovoltaic thermal integrated multigeneration system with and without a Kalina system. The modeled systems will generate hot water, hydrogen, hot air, electricity, and cooling effect with photovoltaic cells, a Kalina cycle, a hot water tank, a proton exchange membrane electrolyzer, a single effect absorption system, and a hot air tank. The environmental benefit of two multigeneration systems modeled in terms of carbon emission reduction and fossil fuel savings is also studied. The energy and exergy efficiencies of the heliostat used in concentrating solar radiation onto the photovoltaic thermal system are 90% and 89.5% respectively, while the hydrogen production from the two multigeneration system configurations is 10.6 L/s. The concentrated photovoltaic thermal system has a 74% energy efficiency and 45.75% exergy efficiency, while the hot air production chamber has an 85% and 62.3% energy and exergy efficiencies, respectively. Results from this study showed that the overall energy efficiency of the multigeneration system increases from 68.73% to 70.08% with the integration of the Kalina system. Also, an additional 417 kW of electricity is produced with the integration of the Kalina system and this justifies the importance of the configuration. The production of hot air at the condensing stage of the photovoltaic thermal/Kalina hybrid system is integral to the overall performance of the system.     

Comparative assessment of greenhouse gas mitigation of hydrogen passenger trains

This paper examines a comparative assessment in terms of CO₂ emissions from a hydrogen passenger train in Ontario, Canada, particularly comparing four specific propulsion technologies: (1) conventional diesel internal combustion engine (ICE), (2) electrified train, (3) hydrogen ICE, and (4) hydrogen PEM fuel cell (PEMFC) train. For the electrified train, greenhouse gases from electricity generation by natural gas and coal-burning power plants are taken into consideration. Several hydrogen production methods are also considered in this analysis, i.e., (1) steam methane reforming (SMR), (2) thermochemical copper–chlorine (Cu–Cl) cycle supplied partly by waste heat from a nuclear plant, (3) renewable energies (solar and wind power) and (4) a combined renewable energy and copper–chlorine cycle. The results show that a PEMFC powertrain fueled by hydrogen produced from combined wind energy and a copper–chlorine plant is the most environmentally friendly method, with CO₂ emissions of about 9% of a conventional diesel train or electrified train that uses a coal-burning power plant to generate electricity. Hydrogen produced with a thermochemical cycle is a promising alternative to further reduce the greenhouse gas emissions. By replacing a conventional diesel train with hydrogen ICE or PEMFC trains fueled by Cu-Cl based-hydrogen, the annual CO₂ emissions are reduced by 2260 and 3318 tonnes, respectively. A comparison with different types of automobile commuting scenarios to carry an equivalent number of people as a train is also conducted. On an average basis, only an electric car using renewable energy-based electricity that carries more than three people may be competitive with hydrogen trains.