Hydrogen production by steam reforming of ethanol over Co/CeO2 catalysts: Effect of cobalt content

The Co/CeO₂ catalysts obtained by co-precipitation method were used in the steam reforming of ethanol (SRE). The influence of cobalt active phase content (15–29 wt%), the reaction temperature (420–600 °C) and H₂O/EtOH molar ratio (12/1 and 6/1) were examined. The physicochemical characterization revealed that the cobalt content of the catalyst influences the metal-support interaction which results in catalyst performance in SRE process. The differences between catalytic properties of the Co/CeO₂ catalysts with different metal loading in SRE process decayed at 500 °C for H₂O/EtOH = 12/1. The best performance among the tested catalysts showed the 29Co/CeO₂ catalyst with the highest cobalt content, exhibiting the highest ethanol conversion, selectivity to two most desirable products and the lowest selectivity to by-products in comparison with catalysts containing smaller amount of metal. Its catalytic properties results probably from its unique physicochemical properties, i.e this catalyst contains large amount of cobalt but the metal crystallites are relatively small. Regardless cobalt content, an increase in the water-to-ethanol molar ratio in the feed increased the concentration of hydrogen an carbon dioxide and decreased formation of carbon monoxide, acetone, aldehyde and ethylene.     

Hydrogen-rich syngas production by chemical looping steam reforming of acetic acid as bio-oil model compound over Fe-doped LaNiO3 oxygen carriers

Ni-based perovskites are promising oxygen carriers for chemical looping steam reforming to produce H₂-rich gas from organics. In this study, a series of Fe-doped LaNiO₃ perovskites with various Ni/Fe ratios (LaNi_xFe_1-xO₃ (0 ≤ x ≤ 1)) were investigated for chemical looping steam reforming of acetic acid as a model compounds of bio-oil. Results illustrated that although LaNiO₃ showed higher activity for gas production, the Ni–Fe bimetallic perovskites were more stable during the steam reforming reactions. It was found that Fe doping can promote the content of lattice oxygen in the perovskite which could be released during the steam reforming reaction, thus coking resistant of the perovskite was effectively improved. Among the LaNi_xFe_1-xO₃ (0 ≤ x ≤ 1) perovskites, LaNi_0.8Fe_0.2O₃ exhibited the best synergistic effect between Ni and Fe to achieve the highest H₂/CO for H₂-rich gas production. Operational variables of the steam reforming reactions catalyzed by LaNi_0.8Fe_0.2O₃ for H₂ production were further optimized.     

A review on ethanol steam reforming for hydrogen production over Ni/Al2O3 and Ni/CeO2 based catalyst powders

Hydrogen is contemplated as an alternative clean fuel for the future. Ethanol steam reforming (ESR) is a carbon-neutral, sustainable, green hydrogen production method. Low cost Ni/Al₂O₃ and Ni/CeO₂ powder catalysts demonstrate high ESR activity. However, acidic nature of Al₂O₃ and instability of CeO₂ lead to deactivation of the catalysts easily. This article examines the research articles published on the modification of Ni by various noble and non-noble metals and on alteration of the supports by different metal oxides in detail and their effect on ESR all through 2000–2021. The ESR reaction mechanisms on Ni/Al₂O₃ and Ni/CeO₂ powder catalysts and basic thermodynamics for different possible reactions and H₂ yield are explored. Manipulation of catalyst morphology (surface area and particle size) via preparation method, selection of active metal promoter and support modifier are found to be significantly important for H₂ production and minimizing carbon deposition on catalysts.     

Chemical looping steam reforming of ethanol without and with in-situ CO2 capture

Chemical looping steam reforming (CLSR) of ethanol using oxygen carriers (OCs) for hydrogen production has been considered a highly efficient technology. In this study, NiO/MgAl₂O₄ oxygen carriers (OCs) were employed for hydrogen production via CLSR with and without CaO sorbent for in-situ CO₂ removal (sorption enhanced chemical looping steam reforming, SE-CLSR). To find optimal reaction conditions of the CLSR process, including reforming temperatures, the catalyst mass, and the NiO loadings on hydrogen production performances were studied. The results reveal that the optimal temperature of OCs for hydrogen production is 650 °C. In addition, 96% hydrogen selectivity and a 'dead time' (the reduced time of OCs) less than 1 minute is obtained with the 1 g 20NiO/MgAl₂O₄ catalysts. The superior catalytic activity of 20NiO/MgAl₂O₄ is due to the maximal quantity of NiO loadings providing the most Ni active surface centers. High purity hydrogen is successfully produced via CLSR coupling with CaO sorbent in-situ CO₂ removal (SE-CLSR), and the breakthrough time of CaO is about 20 minutes under the condition that space velocity was 1.908 h^?1. Stability CLSR experiments found that the hydrogen production and hydrogen selectivity decreased obviously from 207 mmol to 174 mmol and 95%–85% due to the inevitable OCs sintering and carbon deposition. Finally, stable hydrogen production with the purity of 89%～87% and selectivity of 96%～93% was obtained in the modified stability SE-CLSR experiments.     

Syngas production via the biogas dry reforming reaction over Ni supported on zirconia modified with CeO2 or La2O3 catalysts

The catalytic efficiency and bench scale time on steam stability of Ni dispersed on three commercially available catalytic supports (ZrO₂, La₂O₃–ZrO₂ and CeO₂–ZrO₂) has been studied for the dry reforming of methane (DRM) in the temperature range of 500–800 °C and a CH₄/CO₂ ratio equal to 1.5, simulating typical biogas quality. Ni supported on LaZr and CeZr carriers that obeyed enhanced basicity and oxygen ion lability values than Zr, exhibited superior catalytic efficiency and stability. A variety of techniques, namely N₂ physisorption-desorption (BET method), powder X-ray diffraction (XRD), hydrogen temperature programmed reduction (H₂-TPR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Raman spectroscopy, potentiometric titration and inductively coupled plasma emission spectroscopy (ICP), were applied for the characterization of particles morphology, textural, structural and other physical properties of the materials, as well as the type of carbon deposited on the catalytic surface after exposure to DRM reaction conditions. Post-reaction analysis of the deposited carbon on the catalysts surfaces showed that the prominent trend of the carbon deposits on the Ni/Zr and Ni/LaZr samples was to have a filamentous tube like morphology (graphite-2H). In contrast, on the Ni/CeZr used catalyst, the formation of small amount of carbon tube-like architectures was detected. The enhanced basicity and Ni dispersion of the Ni/LaZr and Ni/CeZr samples as well as the high oxygen ion lability of the lattice oxygen in the latter, were considered to be the major factors involved in the superior efficiency and durability of these samples in comparison to Ni/Zr sample.     

Hydrogen production from ethanol steam reforming in a micro-channel reactor

Ethanol steam reforming was studied over a supported Ir/CeO₂ catalyst in a micro-channel structured reactor. The catalyst coating was deposited on the channel walls and showed a remarkably high homogeneity and an excellent adherence to the stainless steel substrate, leading to stable performance during long-term runs. Hydrogen yields exceeding 40 L_H2 g_cat⁻¹ h⁻¹ were achieved during testing with partial ethanol conversion of 65% and a residence time in the order of a few milliseconds. This hydrogen productivity was found significantly higher than in a comparable conventional fixed-bed reactor hence being extremely promising for hydrogen production in micro fuel cell applications.     

Cu,Mg and Co effect on nickel-ceria supported catalysts for ethanol steam reforming reaction

Ethanol steam reforming is a promising reaction which produces hydrogen from bio and synthetic ethanol. In this study, the nano-structured Ni-based bimetallic supported catalysts containing Cu, Co and Mg were synthesized through impregnation method and characterized by XRD, BET, SEM, TPR and TPD analysis. The prepared catalysts were tested in steam reforming of ethanol in the S/C = 6, GHSV of 20,000 mL/(g_cat h) at the temperature range of 450–600 °C. Among the xNi/CeO₂ (x = 10, 13, 15 wt%) catalyst, the sample containing 13 wt% Ni with surface area of 64 m²/g showed the best performance with 89% ethanol conversion and 71% H₂ selectivity as well as low CO selectivity of 8% at 600 °C and The addition of Cu, Mg, and Co to catalyst structure were evaluated and it was found that the nature of second metal has a strong influence on the catalyst selectivity for H₂ production. Considering to results of TPR analysis, the 13Ni–4Cu/CeO₂ catalyst showed proper reduction which caused in better activity. On the other side based on TPD analysis, the more basic property of 13Ni–4Mg/CeO₂ bimetallic catalyst provided a better condition to methane steam reforming, leading to lower CH₄ selectivity and consequently more H₂ production. The 13Ni–4Cu/CeO₂ exhibited the highest activity and lowest selectivity towards ethanol conversion and CO production about 99% and 4%, while the 13Ni–4Mg/CeO₂ catalyst possessed the highest H₂ selectivity and lowest CH₄ selectivity about 74% and 1% respectively at 600 °C. The Ni–Cu and Ni–Mg bimetallic catalysts shows good stability with time on stream.     

Nickel-iron modified natural ore oxygen carriers for chemical looping steam methane reforming to produce hydrogen

Chemical looping steam methane reforming (CL-SMR) is a promising and efficient method to produce hydrogen and syngas. However, oxygen carrier (OC) prepared by synthesis are complex, expensive and poor mechanical performance, while natural ore OCs are low activity and poor selectivity. In order to avoid these problems, Ni/Fe modification of natural ores were proposed to improve the reactivity and stability of OC to CL-SMR. The results indicated that the modified calcite recombined and improved the structural phase during the reaction, enhancing performance and inhibiting agglomeration. Moreover, high ratio of iron to nickel was easy to sinter and decline the OC performance. In addition, with the increase of steam flow, both CH₄ conversion and carbon deposition decreased. Thereinto, the highest H₂ concentration, CH₄ conversion efficiency and H₂ yield were obtained when the ratio of steam to OC was 0.05. Furthermore, CH₄ flow rate had a great impact on CL-SMR performance. When the ratio of CH₄ to OC was 0.04, it achieved the highest CH₄ conversion efficiency of 98.96%, the highest H₂ concentration of 98.83% and the lowest carbon deposition of 3.23%. However, the carbon deposition increased with the increase of CH₄ flow rate. After a long-time chemical looping process, the Ni/Fe modified calcite showed a consistently stable performance with average H₂ concentration of 93.08%, CH₄ conversion efficiency of 88.03%, and carbon deposition of 2.15%.     

Oxidative steam reforming of ethanol on mesoporous silica supported PtNi/CeO2 catalysts

In order to assure good catalyst stability and low carbon deposition rate, in the present work three catalysts having different CeO₂ loadings (CeO₂/SiO₂ ratio ranging between 25 and 40%) were prepared by depositing Pt and Ni over a CeO₂/SiO₂ mixed support and tested for oxidative steam reforming of ethanol. All the catalysts exhibited total ethanol conversion between 350 and 600 °C; however, the CeO₂/SiO₂ ratio strongly affected catalyst stability at 500 °C: despite the similar hydrogen yields (almost 40%), the best sample, which displayed the lowest carbon formation rate (1.2 × 10⁻⁶ g_coke/(g_cat*g_carbon,fed*h)) and stable behaviour for 135 h, was the 3wt%Pt-10wt%Ni/30CeO₂/SiO₂. The lower dimension for Ni crystallites was measured over the latter exhausts catalyst and the dependence of carbon formation rate form such parameter was identified. Anyway, the carbon selectivities measured over all the investigated samples were significantly lower than the values reported in the recent literature.     

Magnesium promoted hydrocalumite derived nickel catalysts for ethanol steam reforming

Hydrocalumite derived nickel (Ni) catalysts with different loading of magnesium (Mg) (7.5/10/15 wt%, as promoters) were for the first time prepared and tested for ethanol steam reforming (ESR) in this work. The catalytic performances of different Mg promoted catalysts were mainly evaluated in the temperature range between 550 and 700 °C as determined by thermodynamic simulation. Experimental results showed that the optimal reaction temperature was 650 °C in terms of the hydrogen yields for these ESR catalysts, especially for 15Ni7.5Mg/HCa which presented a remarkable catalytic performance. Its hydrogen yields reached 90% while ethanol was almost fully converted at 650 °C. Based on the characterization results, it's believed that 15Ni7.5Mg/HCa with a certain amount of Mg loading can get the smallest Ni⁰ crystallite sizes, better H₂ reducibility and suitable basicities on strong basic sites. The catalytic performances of ESR catalysts were mainly related to the Ni⁰ crystallite size, reducibility and basicity for the prepared hydrocalumites derived Ni catalysts, and 15Ni7.5Mg/HCa could be considered as one of the best catalysts for ESR.     

Hydrogen production by steam reforming of ethanol over Ni-based catalysts promoted with noble metals

The catalytic activity of Ni/La₂O₃-Al₂O₃ catalysts modified with noble metals (Pt and Pd) was investigated in the steam reforming of ethanol. The catalysts were characterized by ICP, S_BET, X-ray diffraction, temperature-programmed reduction, UV–vis diffuse reflectance spectroscopy and X-ray absorption fine structure (XANES). The results showed that the formation of inactive nickel aluminate was prevented by the presence of La₂O₃ dispersed on the alumina. The promoting effect of noble metals included a marked decrease in the reduction temperatures of NiO species interacting with the support, due to the hydrogen spillover effect, facilitating greatly the reduction of the promoted catalysts. It was seen that the addition of noble metal stabilized the Ni sites in the reduced state throughout the reaction, increasing ethanol conversion and decreasing coke formation, irrespective of the nature or loading of the noble metal.     

Ni-hydrocalumite derived catalysts for ethanol steam reforming on hydrogen production

Hydrocalumite derived catalysts prepared by co-precipitation with non-noble metal Nickel(Ni) as main active site were tested in ethanol steam reforming, and the influences of Ni (5,10,15 wt%) content were mainly tested in this research. Meanwhile, the physicochemical properties of the prepared catalysts were analyzed through different characterizations including BET, X-ray diffraction (XRD), H₂-temperature programmed reduction (H₂-TPR) and CO₂-temperature programmed desorption (TPD). As the Ni increased, the specific surface area, crystallite size of Ni, reducibility and basicity of catalysts were changed, which further affected their activities. On this basis, the best performance in this catalytic system was presented when Ni in the catalysts was 15 wt%, the ethanol conversion and hydrogen yield could reach almost 100% and 85% at 650 °C respectively. Thus, this kind of catalyst is effective for ethanol steam reforming.     

铁钴修饰镍基复合载氧体化学链重整制氢研究

采用浸渍法制备Fe₂O₃-NiO-CeO₂/γ-Al₂O₃和CoO-NiO-CeO₂/γ-Al₂O₃复合载氧体,研究了不同复合载氧体对化学链重整制氢反应性能的影响。固定床活性测试实验表明,在镍铈载氧体中加入质量分数为5%的Fe₂O₃复合载氧体(5%Fe-Ni-Ce)的H₂选择性和H₂体积分数最大;在镍铈载氧体中加入CoO后,其复合载氧体的反应性能下降。循环实验表明,5%Fe-Ni-Ce复合载氧体在经过20次循环后仍保持高活性。X射线衍射(XRD)结果表明,5%Fe-Ni-Ce复合载氧体中有固溶体形成,进一步的XRD分析发现5%Fe-Ni-Ce晶粒粒径较小。扫描电子显微镜分析发现,反应前5%Fe-Ni-Ce复合载氧体的颗粒分散度最优,在经过20次循环后复合载氧体仍能保持较好的形貌。进一步的固定床实验研究表明,5%Fe-Ni-Ce...     

Thermodynamic screening of suitable oxygen carriers for a three reactor chemical looping reforming system

Hydrogen (H₂) production by using a three reactor chemical looping reforming (TRCLR) technology is an innovative process which utilizes fossil fuels as feed stocks. This process occurs in three steps by employing an oxygen carrier (OC), which is generally a transition metal. As the OC plays an important role, its selection should be done after carefully considering the chemical and physical properties of the material. In this study, various candidate materials for use in a TRCLR process, with methane (CH₄) as a fuel stock, were investigated. The results show that the iron (Fe)- and molybdenum (Mo)-based OCs oxidize CH₄ completely in the FR at low temperatures. In terms of H₂ yield, tungsten (W)-based OCs produce the highest yield, ～3.9 mol-H₂/mol-CH₄. The equilibrium oxygen partial pressures and the solid circulation rates are the highest for Fe-based OCs. The oxygen carrying capacity of Fe-based OCs is relatively high while its price is low. Therefore, among the OCs investigated, Fe-based OCs were identified as the preferred OC option for a TRCLR process.     

Hydrogen production by chemical-looping reforming in a circulating fluidized bed reactor using Ni-based oxygen carriers

This work presents the experimental results obtained during auto-thermal chemical-looping reforming (CLR) in a 900 W_th circulating fluidized bed reactor under continuous operation using methane as fuel. Two oxygen carriers based on NiO and supported on γ-Al₂O₃ and α-Al₂O₃ were used during more than 50 h of operation with each oxygen carrier. During operation the effect of different operating variables, like fuel reactor temperature, H₂O/CH₄ molar ratio and solid circulation rate, on CH₄ conversion and gas product distribution was analyzed. It was found that in all operating conditions CH₄ conversion was very high (>98%) and the most important variable affecting to the gas product distribution was the solid circulation rate, that is, NiO/CH₄ molar ratio. Similar gas product distribution was obtained working with both oxygen carriers although at different NiO/CH₄ molar ratios. The oxygen carrier of NiO on α-Al₂O₃ needed lower NiO/CH₄ molar ratio to reach the same gas product composition than the oxygen carrier of NiO on γ-Al₂O₃. Working at optimal operating conditions, 2.5 moles of H₂ per mol of CH₄ could be obtained in this process.During operation the oxygen carrier particles maintained their physical and chemical properties. These results suggest that these oxygen carriers could have a high durability, being suitable oxygen carriers for a CLR system.     

Hydrogen production via the glycerol steam reforming reaction over nickel supported on alumina and lanthana-alumina catalysts

In the present work, a comparative study of Ni catalysts supported on commercially available alumina and lanthana-alumina carriers was undertaken for the glycerol steam reforming reaction (GSR). The supports and/or catalysts were characterized by PZC, BET, ICP, XRD, NH₃-TPD, CO₂-TPD, TPR and SEM. Carbon deposited on the catalytic surface was characterized by SEM, TPO and Raman. Concerning the Ni/LaAl sample it can be concluded that the presence of lanthana by: (a) facilitating the active species dispersion, (b) strengthening the interactions between nickel species and support, (c) increasing of the basic sites' population and redistributing the acid ones in terms of strength and density, provides a catalyst with improved performance for the GSR reaction, in terms of activity, H₂ production and long term stability. TPO and Raman indicate that the carbon on the Ni/LaAl catalyst was mostly amorphous and was deposited mainly on the support surface. For the Ni/Al catalyst, graphitic carbon was prevalent and likely covered its active sites.     

Hydrogen production from ethanol steam reforming over cerium and nickel based oxyhydrides

Hydrogen production from ethanol steam reforming (H₂O/C₂H₅OH = 3) was investigated over cerium–nickel CeNi_xO_Y (0 < x ≤ 5) mixed oxide catalysts. The influence of different parameters was analysed, such as reaction temperature, Ni content and in-situ pre-treatment in H₂. While an ethanol conversion of 100% is reached at 400 °C, a stable activity i.e., ethanol conversion, and H₂ selectivity can be obtained at very low temperature (200 °C) when the solid is previously in-situ treated in H₂ in a temperature range between 200 °C and 300 °C. After such a treatment, the solids studied are hydrogen reservoirs, called oxyhydrides, with the presence of hydrogen species of hydride nature in the anionic vacancies of the solid. Different physicochemical techniques, including XPS, ion sputtering, XRD, TPR were used to characterize the catalysts. Depending on the composition and metal loading, a solid solution and/or a highly dispersed nickel oxide in ceria can be obtained. Ion sputtering followed by XPS analysis allowed estimating the size of NiO nanoparticles (2–3 nm) present in the compounds, too small to be detected by XRD. The characterization of CeNi_xO_Y solids, evidenced the existence of high interactions between Ce and Ni cations located either in the solid solution of cerium–nickel or at the interface between NiO and CeO₂ (or solid solution). The active nickel species belonging to the small particles and/or to the solid solution, participating actively in the catalytic reaction, present the characteristic of being able to be reduced and reoxidized easily and reversibly (redox process), allowed by their close interaction with Ce species. Finally, correlations among the species present in the solid, and the catalytic performances are discussed, and an active site based on the formation of anionic vacancies and a mechanism involving a heterolytic abstraction of a hydride species from ethanol are envisaged.     

Hydrogen generation via ethanol steam reforming over Co/HAp catalysts

The catalytic activity of calcium hydroxyapatite (HAp) supported cobalt nanoparticles in ethanol steam reforming (SRE) was investigated. Co was supported on hydrothermally prepared HAp by incipient wetness impregnation method. Co/HAp catalysts were characterized through XRD, FT-IR and Raman spectroscopy, TEM, SEM/EDS, N₂ physisorption, TG and TPR-H₂. Results showed that spinel cobalt oxide is reduced to CoO and Co and these species are responsible for catalytic activity for hydrogen production via SRE process. The main reactions over Co/HAp are incomplete steam reforming and dehydrogenation of ethanol. Reforming experiment over pre-reduced sample indicated a negative impact of H₂ treatment on hydrogen production. The best catalytic properties (${\text{Y}}_{{\text{H}}_2}$ and C_EtOH) were obtained over 5%Co/HAp catalyst.     

Ni and Co-based catalysts supported on ITQ-6 zeolite for hydrogen production by steam reforming of ethanol

Ni and Co catalysts supported on ITQ-6 zeolite have been synthesized and evaluated in the steam reforming of ethanol (SRE). Catalysts were also characterized by means of N₂ adsorption-desorption, XRD, H₂-TPR, and H₂-chemisorption. ITQ-6 containing Co (Co/ITQ-6) presented a higher conversion of ethanol and production of hydrogen than ITQ-6 containing Ni (Ni/ITQ-6). The lower size of the metallic cobalt particles shown in Co/ITQ-6 seems to be the major responsible of its higher catalytic performance. Regarding the reaction by-products (CO, CH₄, C₂H₄O and CO₂), Co/ITQ-6 showed the lowest selectivity at medium and high temperatures (773 and 873 K). At low reaction temperatures (673 K) the dehydrogenation reaction predominates in the Co/ITQ-6, what it is supported by the high concentration of acetaldehyde detected at this temperature. In the case of the Ni/ITQ-6 the main side reaction at 673 K seems to be the methanation reaction since large concentrations of methane are detected. Stability studies were also carried out showing lower deactivation of Co/ITQ-6 at large reaction times (24 h). Characterization of the exhausted catalysts after reaction showed the presence of coke in both catalysts. Nevertheless, Co/ITQ-6 presented the lowest coke deposition. In addition, Co/ITQ-6 exhibited the lowest metal sinterization, what could be also account for the lower deactivation exhibited by this sample. This fact could be related to the higher interaction between the cobalt metallic particles and the ITQ-6 support as the H₂-TPR studies demonstrate.     

Novel highly dispersed Ni-based oxides catalysts for ethanol steam reforming

To prepare high-performance Ethanol Steam Reforming (ESR) catalyst, copper and magnesium were added into NiAl Layered Double Hydroxides (NiAl-LDHs) employing the coprecipitation method as the second and third metals for reducing the sintering of nickel active components and controlling the acid sites. Afterward, NiCuMgAl-LDHs were wrapped on the SiO₂ nanospheres to form a spherical layered structure. The results showed that, compared with the NiAl catalyst, after adding Cu metal, resulting from the synergistic effect of Ni–Cu, the ethanol conversion rate increased at different temperature ranges, and ethanol could be wholly converted at 500 °C. With the addition of Mg for neutralize the acid sites of the catalyst, no ethylene, ethanol dehydration product, was produced over the entire reaction temperature range (350–600 °C). NiCuMgAl-LDHs grows vertically on the surface of SiO₂ because its hierarchical layered structure is beneficial to inhibit the collapse of laminates, which makes the active components of Ni on SiO₂@NiCuMgAl more dispersed and exists edge and corner sites with few coordinative unsaturated active sites, thus exposing of active components and then enhanced performance. Finally, through the catalyst composition and structure optimization, the ethanol was converted entirely, and the stable hydrogen production was realized in the 19 h test.