MLCC钯银内电极浆料性能研究

MLCC钯银内电极浆料主要由钯银粉、有机载体和无机添加剂三部分组成.试验表明:钯银粉中钯的含量决定了浆料的烧成温度及成本价格的高低;有机载体的作用是提供浆料一定的流变性能,以满足浆料在MLCC丝网印刷时的工艺要求,有机载体触变性的大小直接影响着浆料丝印图形质量的好坏;无机添加剂的作用是抑制浆料在烧成过程中的过快收缩,选择不同的无机添加剂可以调整浆料在烧成过程中其所形成的电极层与介质层之间的烧成收缩率的匹配,避免MLCC产品由于匹配问题所引起电极开裂等质量问题.     

无机添加剂对多层陶瓷电容器钯银内电极浆料的影响

为了满足多层陶瓷电容器陶瓷介质与钯银内电极浆料烧结一致性要求,研究了无机添加剂纳米BaTiO3和纳米ZrO2对钯银内电极浆料的烧结过程产生的影响。结果表明所用添加剂使MLCC烧结过程中钯银内电极浆料的收缩与陶瓷介质的收缩保持一致。     

多层陶瓷电容器用镍内电极浆料的现状与展望

多层陶瓷电容器(MLCC)是片式元器件中广泛使用的一类。集中介绍了MLCC用Ni内电极浆料的发展现状,对旨在针对其进行改良的大量研究进行了总结,重点介绍了Ni内电极浆料制备的关键技术,包括高分散性高纯镍粉的制备、有一定抗氧化能力的Ni浆及抗还原瓷料、镍内电极与介质层的烧成收缩控制及有机树脂体系的选配等,并对其进一步发展做出展望。     

多层陶瓷电容器银／钯内电极浆料的烧结

研究了多层陶瓷电容器银／钯内电极浆料的烧结行为。热重分析（ＴＧＡ）结果表明，在烧结过程中，银／钯内电极浆料发生氧化－还原反应。ＸＲＤ分析表明，由于内电极浆料的氧化－还原反应，在不同的烧成温度下，银／钯内电极具有不同的合金状态。通过计算，可以初步确定内电极的银／钯合金状态和银／钯合金为银／钯比例。这些结果有助于理解多层陶瓷电容器在烧成过程中的银扩散和挥发。     

B料MLCC镍内电极浆料质量性能研究

镍内电极浆料是贱金属MLCC产品的主要原材料之一,其技术难度高,国产化率低。目前国内贱金属B料MLCC镍内电极浆料已经研制成功,通过与进口同类浆料的性能分析与对比试验,结果表明国产贱金属B料MLCC镍内电极浆料的生产技术水平、工艺使用性能、电性能和可靠性能均能够满足MLCC产品的工艺使用要求及行业标准要求,并达到了与进口同类浆料同等的质量水平。     

MLC银端电极浆料的研究

用光亮超细导电银粉、玻璃料粉和有机粘合剂等制成浆料。经浸涂、干燥、烧成形成多层瓷介电容器的端电极。试验结果表明，本浆料达到引进线的工艺技术要求和端电极专用浆料的标准要求；各种技术性能良好，可与进口的美国同类浆料媲美。     

欧姆接触镍电极的研究

对镍电极浆料进行了实验研究。材料配方的选择和工艺的优化是实验的关键。实验中用玻璃粉和硼粉作为镍电极浆料的粘合剂和抗氧化剂，其中镍粉的质量分数不得低于65％，研制出的镍浆料可在大气中于810℃烧结在PTC等半导瓷上构成电极。通过扫描电镜(sEM)可以发现镍电极能牢固地附着在陶瓷体上并具有良好的欧姆接触性能。     

Ni电极X8R多层陶瓷电容器的制备及性能

采用具有抗还原性的X8R瓷粉、镍内电极浆料和柔性导电端头浆料为原料,制备了Ni电极X8R多层陶瓷电容器(MLCC),研究了烧结升温速率以及柔性导电端头浆料对所制MLCC性能的影响。结果表明:最佳烧结升温速率为2℃/min,制备的Ni电极X8R-MLCC在-55～+150℃范围内,容量变化率≤±15%,电性能优良,可靠性高,适用于汽车电子等高温应用领域。     

PTCR热敏电阻器电极浆料烧成工艺

对ＳＤ１１４０型欧姆银浆、ＳＤ１１４１型表层银浆、ＳＤ１１４２型铝电极浆料进行了工艺实验，确定了烧成工艺的最佳参数，如：烧成膜厚、升温时间、保温时间、烧成温度。     

银/导电陶瓷复合电极浆料导电性的研究

采用银和导电陶瓷(LaNiO3和LaFe0.25Ni0.75O3)作复合电极浆料,并研究了复合电极浆料的导电性与导电陶瓷比例及种类的关系。结果发现,复合电极浆料的电阻率随导电陶瓷比例的增加而增大,当LaNiO3和LaFe0.25Ni0.75O3两种导电陶瓷的质量分数<15%时,两种复合浆料的导电性均变化不大。SEM观测显示,复合电极浆料制成的电极有很好的烧成表面。     

MLCC制造中产生内部开裂的研究

从内电极设计、内浆(内电极浆料)的选择、内电极干燥工艺等方面对MLCC内部开裂的原因进行了深入研究,结果表明,通过测试瓷膜与内浆的热收缩曲线,选择收缩率相接近的瓷膜与内浆来制作MLCC;调试选用合适的内电极干燥温度、时间;改变内电极设计,在产品中间层加一个厚度2～5倍于其它介质厚度的不错位夹层,MLCC内部开裂几率由原来的5.1%下降到目前的0.38%。     

Blade-Coated Carbon Electrode Perovskite Solar Cells to Exceed 20% Efficiency Through Protective Buffer Layers

Perovskite solar cells with carbon electrode have a commercial impact because of their facile scalability, low-cost, and stability. In these devices, it remains a challenge to design an efficient hole transport layer (HTL) for robust interfacing with perovskite on one side and carbon on another. Herein, an organic/inorganic double planar HTL is constructed based on polythiophene (P3HT) and nickel oxide (NiOx) nanoparticles to address the named challenge. Through adding an alkyl ammonium bromide (CTAB) modified NiOx nanoparticle layer on P3HT, the planar HTL achieves a cascade type-II energy level alignment at the perovskite/HTL interfaces and a preferential ohmic contact at NiOx/carbon electrode, which greatly benefits in charge collection while suppressing charge transfer recombination. Besides, compared with the single P3HT layer, the planar composite enables a robust interfacial contact by protecting perovskite from being corroded by carbon paste during fabrication. As a result, the blade-coated FA_0.6MA_0.4PbI₃ perovskite solar cells (fabricated in ambient air in fume hood) with carbon electrode deliver an efficiency of 20.14%, the highest value for bladed coated carbon and perovskite solar cells, and withstand 275 h maximum power point tracking in air without encapsulation (95% efficiency retained).     

MLCC电极质量的显微研究

本文采用扫描电子显微镜分析了MLCC电极的微观结构,发现并研究了其存在的问题:端电极银底层存在较多的空洞及针孔缺陷,银底层与镍层之间结合不紧密等.这些电极微观结构反应出的问题,是降低MLCC可靠性和增加废品率的重要原因.研究结果对于生产工艺及配方的改进有着重要的实用意义.     

Microcapacitors with controlled electrical capacity in the pF–nF range printed by laser-induced forward transfer (LIFT)

Micrometric-sized pixels of hybrid organic–inorganic thin films (Ag/parylene-C) have been printed by laser-induced forward transfer (LIFT) on flexible, cost-efficient substrates. Micrometric capacitors have been fabricated by laser printing such pixels together with silver nanoparticles (AgNP) paste. The AgNP paste has been deposited in the shape of square pads, acting as bottom electrode. This combination is suitable to be used in microelectronic circuits, as the electrical components exhibit controllable capacity in the pF–nF range. Electrical characterizations of the printed pixels demonstrate that the capacitors are fully operative and stable over time.     

Termination of BME–MLCC Using Copper–Nickel Bimetallic Powder as Electrode Material

Microstructure of termination of a base metal electrode multilayer ceramic capacitor (BME-MLCC) using copper-nickel bimetallic powder as electrode material was investigated. Thick film paste containing nonagglomerated monodispersed copper-nickel bimetallic powder was applied in preparing the termination electrode of a BME-MLCC. Influence of an inorganic binder on the microstructure of the termination of BME-MLCC was studied. The distribution of metallic copper on the surface of glass bubbles in termination was investigated by energy dispersive X-ray. A scanning electron microscope and a polarized light microscope were applied to discuss the microstructure of thick film. The results show that suitable binder and firing temperature result in the excellent connection between internal and termination electrode, as well as one between termination electrode and green chip. The BME-MLCCs with a dense surface of end termination, high adhesion, and qualified electrical behavior were obtained. The rough interface from interfacial reaction between glass and chip gives high adhesion     

以焊条为熔覆材料的球铁激光熔覆研究

提出以焊条为熔覆材料的激光熔覆方法,并通过QT40—17球铁镍基焊条的激光熔覆试验,获得良好的熔覆层．     

氮化铝共烧基板金属化及其薄膜金属化特性研究

大规模集成电路的发展,对芯片之间的互连提出了更高的要求,高端电子系统中高密度封装技术逐渐成为发展的主流。多芯片组件(MCM)是微电子封装的高级形式,它是把裸芯片与微型元件组装在同一个高密度布线基板上,组成能够完成一定的功能的模块甚至子系统。MCM还能够实现电子系统的小型化、高密度化,是实现系统集成的重要途径,在MCM中高密度布线的多层基板技术是实现高密度封装的关键。     

多层布线介质表面用中高阻电阻浆料的研制

研究了导电相、玻璃相和添加剂对多层布线表面电阻的方阻、温度系数和稳定性的影响，分析了介质层与电阻层之间的相互作用而导致电阻阻值变化的机理。结果表明，选择与介质层相匹配的钌酸铅导电相和铅硅铝玻璃相做功能相，可制得性能良好的电阻浆料。添加剂对提高电阻性能有很大影响。