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双相不锈钢以其优良的耐腐蚀性能和抗拉强度,在船舶制造、海洋平台、造纸设备、石化设备和桥梁建造等行业得到越来越多的应用.介绍了双向不锈钢气保焊的操作工艺和焊接参数的选择,为这些行业的双相不锈钢焊接提供一些参考. 相似文献
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综合考虑UNS S32750超级双相不锈钢冷金属过渡与脉冲(CMT+P)单道焊缝的宏观形貌、成形系数及铁素体/奥氏体两相比例等因素,探究了保护气类型、焊接速度、送丝速度及CMT/P比值等工艺参数对焊缝成形质量的影响规律。结果表明:UNS S32750超级双相不锈钢最优的CMT+P单道焊接工艺参数为:Ar保护气(流量15 L/min)、焊接速度为3~5 mm/s、送丝速度为8 m/min、CMT/P比值为1/32~1/64。以优化的单道焊接工艺参数范围为指导,成功制备了成形质量良好的UNS S32750双相不锈钢CMT+P对焊接头。 相似文献
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王美丽李元涛 《机械制造文摘:焊接分册》2022,(6):44-48
为了确定超级双相不锈钢Z6CNDU20-08M循环泵叶轮铸件缺陷补焊修复工艺,按照《压水堆核岛机械设备设计及建造》RCC-M S标准,对该静态铸造双相不锈钢叶轮从材料焊接性、力学性能、耐点蚀及缝隙腐蚀、耐晶间腐蚀等性能进行试验分析。通过选用合理的焊接工艺参数、匹配的焊接材料,确保补焊后的铁素体(α)-奥氏体(γ)双相钢组织相平衡,满足叶轮使用过程耐腐蚀性能及各项力学性能要求。结果表明,合理的焊接工艺确保化学成分、力学性能及耐腐蚀性能均满足标准和客户技术规范,为叶轮铸造缺陷修复补焊提供合理工艺方案。 相似文献
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实验采用电化学方法探究CO32-浓度、S2-浓度、pH值以及流速等工艺参数的改变对2205双相不锈钢(2205DSS)在盐卤介质中腐蚀行为的影响.结果表明,采用两碱法的最佳制盐工艺参数值为:S2-浓度1.00 g/L;pH=8.35;流速1.80 m/s;CO32-浓度1.00 g/L.在此工艺参数下可缓解设备腐蚀. 相似文献
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本文介绍了UNS S32750超级双相不锈钢的焊接,通过对其焊接性能的分析,提出焊接工艺评定方案并获得合适的焊接工艺参数,应用于实际工程中,取得了满意的效果。 相似文献
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SAFUREX双相不锈钢是瑞典Sandvik公司与荷兰Stamicarbon公司合作开发的新一代尿素专用高级双相钢。针对SAFUREX双相不锈钢与A106B的理化性能,分析该异种钢的焊接性。通过在重庆建峰化工第2套化肥工程中具体应用表明,选取合适的焊接材料和焊接工艺参数,能够获得性能优良的焊接接头。 相似文献
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高速船用高强度双相不锈钢 总被引:1,自引:0,他引:1
以前,Cr13和Cr18Ni8系列不锈钢被用于制造船体零件,前者在海水中的耐蚀性不良,后者强度性能不够高,于是发展了既具有高强度又耐海水腐蚀的铁素体-奥氏体系列双相不锈钢,用于制造高速船的船体钢板、锻件(舵轴、舵柱、舵梢、尾轴、中间轴等)和铸件(螺旋桨、阀体、耐蚀叶轮等)。双相不锈钢已经得到国际上多个船级社的认可。 相似文献
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Tiago Felipe de Abreu Santos Edwar Andrés Torres Antonio Jose Ramirez 《Welding International》2018,32(2):103-111
Duplex stainless steels are successful in a variety of applications such as the food industry, petrochemicals and plants for desalination of seawater, where high corrosion resistance and high mechanical strength are required. However, the beneficial microstructure may change during fusion welding steps, and it can compromise the performance of these materials. Friction stir welding is a solid-state process avoiding typical problems concerning solidification such as solidification cracks, liquation and segregation of alloying elements. Superduplex stainless steels can avoid unbalanced proportions of ferrite and austenite, formation of secondary deleterious phases and grain growth of ferrite in the heat-affected zone. Consolidated friction stir welded joints with full penetration 6 mm thick were obtained for UNS S32101 and S32205 duplex and S32750 and S32760 superduplex stainless steels. The friction stir welds were submitted to tensile tests indicating an improvement of strength in welded joints, showing increased yield and tensile strength for all studied cases. Regarding the microstructural characterization, an outstanding grain refinement was observed in the welded joint, achieving grain sizes as small as 1 μm. This refinement was associated with the combination of microstructural restoration mechanisms in the dual-phase microstructure promoted by severe deformation associated with a high temperature during the welding process. 相似文献
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Stress corrosion cracking (SCC) induced by chlorides frequently causes problems in applications where standard austenitic stainless steels are being used. Often this problem can be solved by the use of duplex stainless steels. In this report the mechanisms for SCC have been surveyed, and the cause for the high SCC resistance of duplex stainless steels has been discussed and evaluation of test methods for SCC and how duplex stainless steels respond to them, as well as practical experience of duplex stainless steels. The study shows that no single mechanism can be attributed to the good resistance to SCC of duplex stainless steels. Probably a synergistic effect of electrochemical and/or mechanical effects is responsible for the good performance. Test methods for SCC often give relatively good correspondence with real applications, but ranking is often doubtful, and comparisons of different material types should be made with caution. Numerous cases with SCC on standard austenitic stainless steels have been solved by the use of duplex stainless steels. 相似文献
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耐候钢热处理双相化组织与性能 总被引:3,自引:1,他引:2
研究了铁路机车车辆用的两种热轧耐候钢经热处理双相化的的金相组织及各种力学性能,结果表明,耐候钢双相化后的显微组织由多边形等轴铁素体晶粒和不规则岛状马氏体组成,且原始组织对其有很大影响;两种热轧耐候钢双相化热处理前后的显微镜组织和力学性能均无明显的各向异性,研究发现,双相化加热温度对马氏体含量,铁素体晶粒大小,屈服现象,屈服强度、抗拉强度、屈强比、伸长率及加工硬化指数(n值)等双相化钢的组织和性能均有显著影响,根据试验结果,确定的耐候钢最佳热处理双相比工艺为780℃加热,10%NaCl水溶液淬火,本研究成果将为进一步采用控制轧制法进行耐候双相钢的生产奠定基础。 相似文献
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利用Gleeble-1500热模拟试验机对试验钢进行了热模拟轧制。研究了在不同热轧工艺参数与合金化程度条件下Si-Mn双相钢的组织转变。获得了估算热轧态Si-Mn双相钢马氏体体积百分数和先共翁素体体积百分数的计算式。计算值与实测值相吻合,给出了fm-T-V和fFp-T-V关系的三维图及相应的fM和fFp等值线图。 相似文献
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Pitting corrosion is one of the most common mechanisms of surface damage on stainless steels. Electrochemical methods have been preferentially applied for the evaluation of the pitting corrosion resistance of stainless steels in the laboratory. Nevertheless, some of them are not reliable enough and in general the application of electrochemical methods in the field becomes difficult because of required deep understanding of corrosive phenomena and measurement technology. Therefore, new approaches for the evaluation of the pitting corrosion susceptibility of stainless steel surfaces in the laboratory as well as in the field are necessary. In the present paper two novel strategies including electrochemical noise measurements under anodic polarization for laboratory testing, and an indicator test to assess the susceptibility of stainless steel surfaces to pitting corrosion in the field are introduced. Experimental results concerning the influence of surface treatments on the pitting corrosion resistance on stainless steels have confirmed that final surface condition has a significant effect on their future pitting corrosion susceptibility. In addition, the pitting corrosion resistance of stainless steel surfaces was observed being specifically dependent on the achieved surface topography and in some cases independent on the roughness parameters of the surface. 相似文献
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Influence of chemical composition on the pitting corrosion resistance of non-standard low-Ni high-Mn-N duplex stainless steels 总被引:1,自引:0,他引:1
The pitting corrosion resistance of a new family of duplex stainless steels has been evaluated. These non-standard duplex stainless steels are characterised by low Ni content and high N and Mn levels. Potentiodynamic polarisation scans in NaCl solution have been carried out to determine pitting potentials. A crevice-free cell has been used to perform the electrochemical tests.An exponential equation is obtained in the regression analysis between the pitting potential and chemical composition which allows an estimate of the pitting resistance of these new duplex stainless steels. 相似文献