Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

The structures of VOx/MOx and alkali-VOx/MOx catalysts and their catalytic performances for soot combustion

Vanadium oxides supported on γ-Al₂O₃, SiO₂, TiO₂, and ZrO₂ were studied on their molecular structures and reactive performances for soot combustion. To investigate the effect of different alkali metals on the structures and reactivities of supported-vanadium oxide catalysts, they were doped into the V₄/TiO₂ catalyst which had the best intrinsic activity for soot combustion in the selected supported vanadium oxide catalysts. The experimental results demonstrated that the catalytic properties of these catalysts depended on the vanadium loading amount, support nature, and the presence or the absence of alkali metals. The spectroscopic analysis (FT-IR and UV–vis) and H₂-TPR results revealed that the higher activity of alkali-promoted vanadium oxide catalysts could be related to the ability of alkali metal promoting the redox cycle of the active vanadyl species. TG results showed that adding alkali to V_m/TiO₂ catalyst was beneficial to lowering their melting points. Low melting points could ensure the good surface atom migration ability, which would improve the contact between the catalyst and soot. Due to the alkali metal components promoting the redox ability and the mobility of the catalysts, alkali-modified vanadium oxide catalysts could remarkably improve their catalytic activities for soot combustion. The catalytic activity order for soot combustion followed Li > Na > K > Rb > Cs in the catalyst system of alkali-V₄/TiO₂, and the reason why it followed this sequence was discussed.     

Factors controlling the selectivity of V2O5 supported catalysts in the oxidative dehydrogenation of propane

The surface properties of a series of V₂O₅ catalysts supported on different oxides (Al₂O₃, H–Na/Y zeolite, MgO, SiO₂, TiO₂ and ZrO₂) were investigated by transmission electron microscopy and FTIR spectroscopy augmented by CO and NH₃ adsorption. In the case of the V₂O₅/SiO₂ system TEM images evidenced the presence of V₂O₅ crystallites, whereas such segregated phase was not observed for the other samples. VO_x species resulted widely spread on the surface of Al₂O₃, H–Na/Y zeolite, MgO and SiO₂, whereas on TiO₂ and ZrO₂ they are assembled in a layer covering almost completely the support. Furthermore, evidences for the presence in this layer of V–OH Brønsted acid sites close to the active centres were found. It is proposed that propene molecules primarily produced by oxydehydrogenation of propane can be adsorbed on this acid centres and then undergo an overoxidation by reaction with redox centres in the neighbourhood. This features could account for the low selectivity of V₂O₅/TiO₂ and V₂O₅/ZrO₂ catalysts.     

Gas-phase photo-oxidation of toluene using nanometer-size TiO2 catalysts

A modified sol–gel process was used to prepare nanostructured TiO₂ catalysts of controlled particle size (i.e. 6, 11, 16 and 20 nm). The influence of the TiO₂ particle size in the gas phase photocatalytic oxidation of toluene was investigated under both dry and humid conditions. The main products of reaction were carbon dioxide and water, although small amounts of benzaldehyde were also detected. The smaller particle size (i.e. 6 nm) lead to higher conversion and complete mineralization of toluene into CO₂ and H₂O. Both electronic and structural effects (i.e. size and ensemble effects) are responsible for the excellent performance of 6 nm TiO₂ catalyst for toluene photo-degradation. The structural differences between 6 nm TiO₂ and larger catalysts were analyzed using EPR spectroscopy.     

The role of the oxidic support on the deactivation of Pt catalysts during the CO2 reforming of methane

Pt supported on γ-Al₂O₃, TiO₂ and ZrO₂ are active catalysts for the CO₂ reforming of methane to synthesis gas. The stability of the catalysts increased in the order Pt/γ-A1₂O₃ < Pt/TiO₂ < Pt/ZrO₂. For all catalysts, the decrease in activity with time on stream is caused by carbon formation, which blocks the active metal sites for reaction. With Pt/TiO₂ and Pt/ZrO₂, deactivation started immediately after the start of the reaction, while the Pt/γ-A1₂O₃ catalyst showed an induction period during which carbon was accumulated without affecting the catalytic activity.     

Catalytic wall reactor: Catalytic coatings of stainless steel by VOx/TiO2 and Co/SiO2 catalysts

Catalytic wall (structured) reactors and structured supports are suitable to study the catalytic properties of nanosized materials. The coating of metallic (aluminum and stainless steel) plates by thin layers of active phase is presented in two cases, VO_x/TiO₂ and Co/SiO₂, catalysts used in the oxidative dehydrogenation (ODH) of propane and in Fischer–Tropsch synthesis (FTS) of clean fuels, respectively. The preparation of coated plates and their characterisation by various methods of physicochemical analysis are described. Both chemical and physical methods were used for coating. VO_x/TiO₂ layers were obtained by grafting of Ti (on Al or stainless-steel plates) and V (on TiO₂) alkoxides and use of sol–gel media or suspension. A silica primer was deposited (on stainless-steel plate) by plasma-assisted chemical vapour deposition (PACVD) onto which Co oxide and silica were coprecipitated from sol–gel. The catalytic experiments in the respective reactions were carried out in special plate reactors and compared with those of catalytic powders. The study shows that the coating of a metallic substrate by a catalyst is not straightforward and requires specific studies dealing with both chemistry (chemical affinity between substrate and catalytic layers) and catalytic engineering (catalytic performance in taylor-made reactors).     

Catalytic activity of dispersed CuO phases towards nitrogen oxides (N2O, NO, and NO2)

A systematic reactivity study of N₂O, NO, and NO₂ on highly dispersed CuO phases over modified silica supports (SiO₂–Al₂O₃, SiO₂–TiO₂, and SiO₂–ZrO₂) has been performed. Different reaction paths for the nitrogen oxide species abatement were studied: from direct decomposition (N₂O) to selective reductions by hydrocarbons (N₂O, NO, and NO₂) and oxidation (NO to NO₂). The oxygen concentration, temperature, and contact time, were varied within suitable ranges in order to investigate the activity and in particular the selectivity in the different reactions studied. The support deeply influenced the catalytic properties of the active copper phase. The most acidic supports, SiO₂–Al₂O₃ and SiO₂–ZrO₂, led to a better activity and selectivity of CuO for the reactions of N₂O, NO, and NO₂ reductions and N₂O decomposition than SiO₂–TiO₂. The catalytic results are discussed in terms of actual turnover frequencies starting from the knowledge of the copper dispersion values.     

Preparation and characterization of TiO2–SiO2 nano-composite thin films

TiO₂ nanocrystalline particles dispersed in SiO₂ have been prepared by the sol-gel method using titanium- and silicon-alkoxides as precursors. Nano-composite thin films were formed on the glass substrates by dip-coating technique and heat treated at temperatures up to 500 °C for 1 h. The size of the TiO₂ nanocrystalline particles in the TiO₂–SiO₂ solution ranged from 5 to 8 nm. The crystalline structure of TiO₂ powders was identified as the anatase phase. As the content of SiO₂ increased, the anatase phase tended to be stabilized to higher temperature. TEM results revealed the presence of spherical TiO₂ particles dispersed in a disk-shaped glassy matrix. Photocatalytic activity of the TiO₂–SiO₂ (1:1) thin films showed decomposition of 95% of methylene blue solution in 2 h and a contact angle of 10°. The photocatalytic decomposition of methylene blue increased and the contact angle decreased with the content of TiO₂ phase. TiO₂–SiO₂ with the molar ratio of 1:1 showed a reasonable combination of adhesion, film strength, and the photocatalytic activity.     

Ni/Al_2O_3催化剂的CO_2-TPD表征

Ni/Al_2O_3催化剂是甲烷二氧化碳重整反应制取合成气研究最多、最具应用潜力的一种催化剂。通过对催化剂进行CO_2-TPD研究,考察还原态Ni/Al_2O_3催化剂的CO_2脱附特性。结果表明,浸渍法制备的Ni/Al_2O_3催化剂CO_2脱附曲线呈现双峰,分别在(60~65)℃和(350~380)℃出现高低温两个活性位;高温CO_2吸附量为3.0 cm~3·g~(-1),低温CO_2吸附量为24.0 cm~3·g~(-1)。催化剂的CO_2吸附量与其Ni含量无关。考察选用不同载体的CO_2脱附行为,发现以Al_2O_3为载体的催化剂CO_2吸附量是MgO和SiO_2为载体催化剂的2~4倍,以TiO_2为载体的催化剂几乎不吸附CO_2。     

Local structure and photocatalytic activity of B2O3–SiO2/TiO2 ternary mixed oxides prepared by sol–gel method

The local structure and the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides (SiO₂ content was fixed as 30 at.% with respect to TiO₂) was investigated by using XRD, FT-IR, BET, UV-vis spectra, and electron paramagnetic resonance (EPR) measurement. In FT-IR analysis, boron was incorporated into the framework of titania matrix with replacing Ti---O---Si with Si---O---B or Ti---O---B bonds. Also, paramagnetic species such as O⁻ and Ti³⁺ defects were formed by the boron incorporation. In SiO₂/TiO₂ mixed oxides, a blue shift in the light absorption band was observed due to the quantization of band structure. All B₂O₃–SiO₂/TiO₂ samples had pure anatase phase and no rutile phase was formed even though the calcination temperature was over 900 °C. Incorporating boron oxides of more than 10% enlarges the grain size of anatase phase and causes a red shift of the light absorption spectrum. The surface area was monotonically decreased with increasing the content of boron content. As a result, the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides was greatly influenced by the content of boron oxide. The highest photoactivity (g moles/min l) was obtained when the boron content was 5% and seven times higher than that of silica/titania binary mixed oxide. In addition, the specific photoactivity (g moles/m² l) was maximum still at 5%. It was concluded that the large reduction of surface area, the change of band structure, and more formation of bulk Ti³⁺ sites are responsible for the deterioration in the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides when the content of boron is over 10%, although their crystallinity was enhanced by increasing the calcination temperature with keeping anatase phase.     

Tri-reforming of CH4 using CO2 for production of synthesis gas to dimethyl ether

In general, there are three processes for production of synthesis gas; steam reforming, CO₂ reforming and partial oxidation of methane or natural gas. In the present work, we refer to tri-reforming of methane to synthesize syngas with desirable H₂/CO ratios by simultaneous oxy-CO₂-steam reforming of methane. In this study, we report the results obtained on tri-reforming of methane over the Ni/ZrO₂ based catalyst in order to restrain the carbon deposition and to evaluate the catalytic performance. Results of tri-reforming of CH₄ by three catalysts (Ni/Ce–ZrO₂, Ni/ZrO₂ and Haldor Topsoe R67-7H) are showed that the coke on the reactor wall and the surface of catalyst were reduced dramatically. It was found that the weak acidic site, basic site and redox ability of Ce–ZrO₂ play an important role in tri-reforming of methane conversion. Carbon deposition depends not only on the nature of support, but also on the oxidant as like steam or oxygen. Therefore, the process optimization by reactant ratios is important to manufacture the synthesis gas from natural gas and carbon dioxide.     

Ni/ZrO2-SiO2催化剂催化乙酰丙酸加氢合成γ-戊内酯

分别以ZrO₂、SiO₂及ZrO₂-SiO₂复合氧化物为载体,采用等体积浸渍法制备了Ni含量为10%（质量分数）的催化剂,考察了其催化乙酰丙酸液相加氢性能。采用N₂-物理吸附、NH₃-TPD、H₂-TPR、XRD、TEM等表征手段对催化剂进行了表征。研究结果表明,在所制备的催化剂上,乙酰丙酸先经C=O加氢生成4-羟基戊酸,后者快速脱水酯化为γ-戊内酯。Ni/ZrO₂-SiO₂催化剂较Ni/ZrO₂与Ni/SiO₂催化剂具有高的金属分散度和丰富的表面酸性中心,表现出高的C=O加氢活性以及优异的乙酰丙酸加氢合成γ-戊内酯性能。在反应温度为200℃,氢气压力4 MPa的反应条件下,乙酰丙酸的转化率达到100%,γ-戊内酯的选择性大于99.9%。     

Catalytic performance of Co3O4/CeO2 and Co3O4/CeO2–ZrO2 composite oxides for methane combustion: Influence of catalyst pretreatment temperature and oxygen concentration in the reaction mixture

The influence of catalyst pre-treatment temperature (650 and 750 °C) and oxygen concentration (λ = 8 and 1) on the light-off temperature of methane combustion has been investigated over two composite oxides, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ containing 30 wt.% of Co₃O₄. The catalytic materials prepared by the co-precipitation method were calcined at 650 °C for 5 h (fresh samples); a portion of them was further treated at 750 °C for 7 h, in a furnace in static air (aged samples).

Tests of methane combustion were carried out on fresh and aged catalysts at two different WHSV values (12 000 and 60 000 mL g⁻¹ h⁻¹). The catalytic performance of Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ were compared with those of two pure Co₃O₄ oxides, a sample obtained by the precipitation method and a commercial reference. Characterization studies by X-ray diffraction (XRD), BET and temperature-programmed reduction (TPR) show that the catalytic activity is related to the dispersion of crystalline phases, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ as well as to their reducibility. Particular attention was paid to the thermal stability of the Co₃O₄ phase in the temperature range of 750–800 °C, in both static (in a furnace) and dynamic conditions (continuous flow). The results indicate that the thermal stability of the phase Co₃O₄ heated up to 800 °C depends on the size of the cobalt oxide crystallites (fresh or aged samples) and on the oxygen content (excess λ = 8, stoichiometric λ = 1) in the reaction mixture. A stabilizing effect due to the presence of ceria or ceria–zirconia against Co₃O₄ decomposition into CoO was observed.

Moreover, the role of ceria and ceria–zirconia is to maintain a good combustion activity of the cobalt composite oxides by dispersing the active phase Co₃O₄ and by promoting the reduction at low temperature.     

Immobilized TiO2 photocatalyst during long-term use: decrease of its activity

When TiO₂ is immobilized on organic fibres, pumice stone or polymer film, the photocatalytic efficiency decreases slowly during long-term use. The efficiency of immobilized photocatalysts were tested on 500 ml of a 5×10⁻⁵ M solution of acid orange-7 (a classical azo dye) before and after treatment of 10⁻³ M solution of acid orange-7 during 4 weeks. It was observed that the efficiency was reduced approximately four, five and 10 times with polymer film containing TiO₂, TiO₂ on organic fibres and TiO₂ on pumice stone, respectively, after 4 weeks of use. Volumes treated were 40, 45 and 60 l, respectively. Nevertheless, the decomposition rate stays a little higher with TiO₂ on pumice stone than with the two other catalysts tested. The photocatalytic activity of immobilized TiO₂ was significantly reduced also during treated with wastewaters. For immobilized photocatalysts used, the decrease of activity is considered to be caused by the elimination of some particles from the catalyst surface during use and also by fouling of catalyst surface by the formation of by-products during the course of degradation process.     

Preparation and characterization of surface bond-conjugated TiO2/SiO2 and photocatalysis for azo dyes

Surface bond-conjugated TiO₂/SiO₂ was prepared by means of the impregnation method. Based on the results of XRD, FTIR, XPS and BET measurements, the growth of titania (predominantly anatase) on the silica substrate seems to occur by anchoring of the TiO₂ phase through Ti–O–Si cross-linking bonds. The structure model of TiO₂/SiO₂ was proposed. Compared to B–TiO₂, the most efficient catalyst is 30 wt.% TiO₂/SiO₂ (Ims30), which showed three times higher photoactivity for the degradation of reactive 15 (R15). In addition, the catalyst had a higher photoactivity on a silica of smaller particle size than on the silica of larger particles. Silica gel plays the basic role of dispersion and support for power TiO₂. The isoelectric point of the catalyst was 3.0 pH units by the measurement of zeta-potential, indicating the presence of the surface acidity of the catalyst. The photodegradation and the adsorption of R15 and cationic blue X-GRL (CBX) were investigated with the change of initial aqueous pH.     

TiO2-SiO2 and V2O5/TiO2-SiO2 catalyst: Physico-chemical characteristics and catalytic behavior in selective catalytic reduction of NO by NH3

TiO₂-SiO₂ with various compositions prepared by the coprecipitation method and vanadia loaded on TiO₂-SiO₂ were investigated with respect to their physico-chemical characteristics and catalytic behavior in SCR of NO by NH₃ and in the undesired oxidation of SO₂ to SO₃, using BET, XRD, XPS, NH₃-TPD, acidity measurement by the titration method and activity test. TiO₂-SiO₂, compared with pure TiO₂, exhibits a remarkably stronger acidity, a higher BET surface area, a lower crystallinity of anatase titania and results in allowing a good thermal stability and a higher vanadia dispersion on the support up to high loadings of 15 wt% V₂O₅. The SCR activity and N₂ selectivity are found to be more excellent over vanadia loaded on TiO₂-SiO₂ with 10–20 mol% of SiO₂ than over that on pure TiO₂, and this is considered to be associated with highly dispersed vanadia on the supports and large amounts of NH₃ adsorbed on the catalysts. With increasing SiO₂ content, the remarkable activity decrease in the oxidation of SO₂ to SO₃, favorable for industrial SCR catalysts, was also observed, strongly depending on the existence of vanadium species of the oxidation state close to V⁴⁺ on TiO₂-SiO₂, while V⁵⁺ exists on TiO₂, according to XPS. It is concluded that vanadia loaded on Ti-rich TiO₂-SiO₂ with low SiO₂ content is suitable as SCR catalysts for sulfur-containing exhaust gases due to showing not only the excellent de-NO_x activity but also the low SO₂ oxidation performance.     

Syngas production from methane reforming with CO2/H2O and O2 over NiO–MgO solid solution catalyst in fluidized bed reactors

Catalyst performance of NiO–MgO solid solution catalysts for methane reforming with CO₂ and H₂O in the presence of oxygen using fluidized and fixed bed reactors under atmospheric and pressurized conditions was investigated. Especially, methane and CO₂ conversion in the fluidized bed reactor in methane reforming with CO₂ and O₂ was higher than those in the fixed bed reactor over Ni_0.15Mg_0.85O catalyst under 1.0 MPa. In contrast, conversion levels in the fluidized and fixed bed reactor were almost the same over MgO-supported Ni and Pt catalysts. It is suggested that the promoting effect of catalyst fluidization on the activity is related to the catalyst reducibility. On a catalyst with suitable reducibility, the oxidized and deactivated catalyst can be reduced with the produced syngas and the reforming activity regenerates in the fluidized bed reactor during the catalyst fluidization. In addition, the catalyst fluidization inhibited the carbon deposition.     

Photoresponse and AC impedance characterization of TiO2–SiO2 mixed oxide for photocatalytic water decomposition

TiO₂–SiO₂ mixed oxides were prepared by sol–gel processes with one-stage (mix up fully hydrolyzed titania- and silica-sol), two-stage (with pre-hydrolysis) and modified two-stage synthesis routes. The photoresponse and AC impedance characterization of the derived catalysts are studied and correlated for the first time with the photocatalytic activities in water decomposition under UV illumination. Synergistic effects in terms of photocatalytic activity and electronic properties including band-gap energy, flat band potential and doping density were observed on atomically mixing TiO₂ and SiO₂ by the two-stage synthesis route. Meanwhile, the decline of photocurrent density were found on TiO₂–SiO₂ relative to bare TiO₂, which could be attributed to low quality crystalline structure of the former compared to that of the latter. The superior photocatalytic performance of TiO₂–SiO₂ is ascribed to the higher flat band potential, band-gap energy, and doping density than those of bare TiO₂.     

Comparison of supports for the direct synthesis of hydrogen peroxide from H2 and O2 using Au–Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using a range of supported Au–Pd alloy catalysts is compared for different supports using conditions previously identified as being optimal for hydrogen peroxide synthesis, i.e. low temperature (2 °C) using a water–methanol solvent mixture and short reaction time. Five supports are compared and contrasted, namely Al₂O₃, -Fe₂O₃, TiO₂, SiO₂ and carbon. For all catalysts the addition of Pd to the Au only catalyst increases the rate of hydrogen peroxide synthesis as well as the concentration of hydrogen peroxide formed. Of the materials evaluated, the carbon-supported Au–Pd alloy catalysts give the highest reactivity. The results show that the support can have an important influence on the synthesis of hydrogen peroxide from the direct reaction. The effect of the methanol–water solvent is studied in detail for the 2.5 wt% Au–2.5 wt% Pd/TiO₂ catalyst and the ratio of methanol to water is found to have a major effect on the rate of hydrogen peroxide synthesis. The optimum mixture for this solvent system is 80 vol.% methanol with 20 vol.% water. However, the use of water alone is still effective albeit at a decreased rate. The effect of catalyst mass was therefore also investigated for the water and water–methanol solvents and the observed effect on the hydrogen peroxide productivity using water as a solvent is not considered to be due to mass transfer limitations. These results are of importance with respect to the industrial application of these Au–Pd catalysts.     

Hydrogen production by autothermal reforming of sulfur-containing hydrocarbons over re-modified Ni/Sr/ZrO2 catalysts

The catalytic autothermal reforming (ATR) of liquid hydrocarbons to provide hydrogen for mobile or stationary fuel cells was carried out over a Ni/Sr/ZrO₂ catalyst that is active for steam reforming (SR). The catalyst system was found to be active for the ATR reaction, although the hydrogen concentration obtained by ATR, under the conditions employed, was a little lower than that for SR. Addition of sulfur, introduced in the form of thiophene, reduced the catalytic stability of Ni/Sr/ZrO₂, even at 1073 K. The catalyst lifetime decreased with increasing sulfur concentration between 0 and 100 ppm. Additives for improving the sulfur-tolerance of Ni/Sr/ZrO₂ were examined, and additions of Re or La were found to be effective in improving the stability of the catalysts. The best catalyst was 5 wt.% Re–Sr/Ni/ZrO₂. This catalyst was used in the ATR of liquid hydrocarbon fuels such as commercial premium gasoline, hydrotreated FCC gasoline, reagent mixtures, and methylcyclohexane. For premium gasoline, the activity remained unchanged during 30 h, but then diminished rapidly. With the other fuels, however, the catalyst showed a much improved performance, indicating that the presence of sulfur could be associated with catalyst stability. ATR coupled with the water–gas shift reaction led to a reduction in the CO concentration by up to 2800 ppm. The catalyst's activity remained constant even after cold-start runs with 853–423–853 K temperature cycles under H₂O/O₂/N₂ conditions. Thus, the Re–Sr/Ni/ZrO₂ catalyst is effective for ATR of liquid hydrocarbon fuels. Further work is currently under way to extend the catalyst life.