Growth and Characterization of YbBCO Films on Textured Gd2O3 Buffer-Layered Ni Tapes: All Sol–Gel Process

YbBa₂Cu₃O_7–x (YbBCO) thick films were grown on buffered, cube-textured Nickel tapes by sol–gel dip-coating method. Yb-123 films were prepared using solutions of Yb, Ba, and Cu organometallic compounds. A solution-based Gd₂O₃ buffer layer was deposited by dip-coating process with excellent texture and uniformity. The texture development and surface morphology of the buffer-layer films were examined by X-ray diffraction, pole figures, and ESEM analysis. Microstructure and characterization of Yb-123 films were done by ESEM, EDS, and XRD analysis. T _c and J _c were conducted by four-wire measurement method     

Phase and Texture Evolution of Ag/Ni Composite-Sheathed Bi-2223 Tapes with Different Thickness

The influence of green tape thickness on the Bi-2223 phase formation and texture evolution in Ag/Ni composite-sheathed tapes fabricated by the “powder-in-tube” technique has been studied. Microstructural observations by SEM as well as critical current density (J _c) measurements at 77 K, 0 T have been performed to analyze the performance of the tapes. The results show an important influence of the green tape thickness on the critical current depending on the content and texture of Bi-2223 phase. The J _c increases with decreasing thickness. Moreover, texture measured by omega scans shows that the texture of the Bi-2223 phase is significantly influenced by the thickness of the green tape after the first and final sintering processes. Alignment of Bi-2223 grains in the thin tapes is much better. Higher performance of Ag/Ni composite-sheathed Bi-2223 tapes can be obtained by controlling the thickness of the green tapes.     

Growth and Characterization of YbBCO Films on Textured Gd2O3 Buffer-Layered Ni Tapes: All Sol–Gel Process

YbBa₂Cu₃O_7?x (YbBCO) thick films were grown on buffered, cube-textured Nickel tapes by sol–gel dip-coating method. Yb-123 films were prepared using solutions of Yb, Ba, and Cu organometallic compounds. A solution-based Gd₂O₃ buffer layer was deposited by dip-coating process with excellent texture and uniformity. The texture development and surface morphology of the buffer-layer films were examined by X-ray diffraction, pole figures, and ESEM analysis. Microstructure and characterization of Yb-123 films were done by ESEM, EDS, and XRD analysis. T _c and J _c were conducted by four-wire measurement method     

Transport critical current density of Ag-sheathed Pr-doped (Tl,Cr)Sr2CaCu2O7 superconductor tapes in applied magnetic field

Powder-in-tube Tl-1212 (Tl,Cr)-Sr-(Ca,Pr)-Cu-O/Ag tapes were prepared and processed with different thermomechanical treatments. The processing conditions caused the variation of the transport critical current density (J_c) in the tapes. Tapes subjected to rolling showed lower J_c compared to the pressed tapes. Uniaxial pressing is more effective in densifying the tape cores by forcing the grains into closer contact and enhances the connectivity between grains. All the tapes showed a majority phase of 1212. The existence of 1201 phase considerably reduced J_c in the rolled tapes. Intermediate rolling is not favorable in improving J_c for the irregular grains structure, in contrast to Bi-2223 superconductors with plate-like grains. The in-field behavior of the tapes indicates that they are dominated by weak links as J_c falls rapidly in low applied field (H<0.06 T). No anisotropic transport properties were observed for all the tapes. SEM images showed randomly oriented irregular grains making texturing difficult to achieve. Neither the grain size nor the morphology was changed significantly by the thermomechanical treatments. The observed irregular grains imply that high-angle tilt boundaries were formed with intergranular weak links. Grain morphology is suggested to be the key factor that limits the J_c in these tapes.     

Fabrication and Properties of Ag–Ni Bimetallic Sheathed (Bi,Pb)-2223 Tapes

10-meter-long Ag?CNi bimetallic sheathed (Bi,Pb)-2223 tapes with outer nickel sheath and inner silver sheath have been successfully fabricated by the ??Powder in tube?? technique. Microstructure and phase evolution studies by means of SEM and XRD, as well as critical current density (J _c ) measurements have been performed. It is found that the nickel sheath and dwell time in the first sintering process have great influences on the texture evolution, phase transformation and J _c of the Bi-2223/Ag/Ni tapes. Mono-filament (Bi,Pb)-2223 tape with a J _c of 6656?A?cm^?2 and 61-filament tape with a J _c of 12420?A?cm^?2 are obtained. Although using composite bimetallic sheaths can reduce production costs and improve mechanical properties of the Bi-2223 tapes, the Bi-2223 content and J _c of Bi-2223/Ag/Ni tapes are relatively lower than that of traditional Bi-2223/Ag tapes. Meanwhile, due to higher Bi-2223 content and better alignment of Bi-2223 grains, tapes with 61-filament have higher J _c than mono-filament tapes.     

Orientation Distribution of Grain Planes in Polycrystal Ag/Bi-2223 Tape

For polycrystalline Ag/Bi-2223 tapes, the preferential orientation of grains is a very important issue. The platelike grains in the tapes are generally believed in a high-order alignment. However, microstructural observation by SEM shows that the grain alignment is far from perfect. Theoretically, upper critical field, H _c2, for H parallel to ab plane and c axis was calculated form the relation of M(H). However, the ratio of H _{c2 (H//ab)} to H _c2(H//c) depends on the angle () between the ab plane of grains and the broad surface of the tapes. Based on the ratio, the orientation distribution of grains is obtained. The results show that grains in Ag/Bi-2223 tapes can grow with ab plans at any angle between 75° > > –75°, but no grain can grow with its ab plane perpendicular to the tape broad surface. The overall distribution is that: >90% grains orient in the angle range of || < ± 75°, about 5% grains at ±75° || ±85°, and no grains at || > ±85°.     

Texture and columnar structure of evaporated cobalt films: II

The dependence of the columnar structure on the degree of texture was investigated in cobalt films prepared at various evaporation rates. The angle of incidence was 70° and the substrate temperature 200°C. The evaporation rates range from 70 to 11 000 Å min^-1. The texture was analysed by means of pole figures and the columnar structure was observed by replica electron microscopy. The results obtained are as follows. (1) With an increase of the degree of texture the gaps between columnar grains increase but the angle of inclination of the columnar grains decreases. (2) In the film with a high degree of texture bundles of columnar grains exist. On the basis of these results, the correlation between the texture and the columnar structure is briefly discussed.     

On-line r value determination of deep drawing steel sheet

A potential, rapid and accurate technology to determine r value of deep drawing steel sheets was investigated. The amount of pole figure data which should be measured is reduced drastically because of the pole figure symmetry. The necessary pole figures data can be collected holistically by the X-ray area detectors, after which the volume fraction of the texture components in Gaussian forms is obtained. According to the volume fraction of the texture components, the r value of the steel sheets can be then calculated rapidly and accurately based on the reaction stress deformation model, while some other effecting factors beside texture are also included. The rapid and accurate determination technology overcomes the shortages of current technologies which emphasize either more on velocity or more on accuracy, and can be applied to the on-line r value determination of deep drawing steel sheet. __________ Translated from Iron & Steel, 2006, 41(11): 37–41 (in Chinese)     

Pressing Processing Diminishes Outgrowth and Bridging for AgMg/Bi-2223 Tapes

Multifilamentary Bi-2223 tapes were fabricated by PIT, using a silver alloy sheath with 2.5% magnesium metal. Outgrowth and bridging are major disadvantages for some silver alloy sheathed Bi-2223 tapes. To solve the outgrowth problem, green tapes were pressed with different reduction rates and then sintered at high temperatures. Critical current I _c of the sintered tapes was measured at nitrogen temperature using the four-probe method. The morphology of the filament core was observed with scanning electron microscope (SEM) to investigate outgrowth of sintered tapes with different reduction rates. Outgrowth and bridging on cross and longitudinal sections of filaments were studied using TEM images. Experimental results suggest that pressing processing may diminish outgrowth and bridging. Number of outgrowths and cases of bridging are reduced when the reduction rate increases, but the slope of the reduction falls at large reduction rates. The I _c curve indicates that there is an optimum reduction rate at which I _c reaches a maximum. At the best reduction rate the amount of outgrowth and bridging is close to the lowest. Experimental results show that pressing processing can diminish outgrowth and bridging by as much as 50%. Therefore, proper pressing is an effective method for both diminishing outgrowth and bridging and enhancement of I _c.     

Magnetic field hysteresis of critical currents in Bi(2223)/Ag tapes and a way to overcome it

Experiments showing hysteresis of critical currents versus the external magnetic field I_c(B_e) were performed with two multifilamentary Bi(2223)/Ag tapes. The I_c(B_e) hysteresis is observable in the transversal as well as in the longitudinal orientation of the long axis of the tape with respect to the magnetic field. Based on the idea that the hysteresis is the effect of trapped flux in a network of well-connected current paths, a way to overcome this effect has been proposed and experimentally verified. The induced frozen-in screening currents are split into several parallel current patterns by cycling the external magnetic field around the adjusted value. Using the proposed method, the ‘neutral’ I_c(B_e) characteristics have been found. Approximate calculations of the penetration depth of the trapped flux show that the network of well-connected current paths could be formed by several disk-shaped grains (≈ Φ8 × 0.4 μ) stacked into more or less axially ordered (quasi cylindrical) colonies of average dimensions estimated to ≈ Φ8 × 4 μm.     

Uniplanar-axial orientation in hot-rolled polymers

The orientations produced by high temperature rolling of polyoxymethylene (126 C) and polytetrafluoroethylene (150 C) and nylon 66 are examined by pole figures. No evidence is found to support the theory of Akahane and Mochizuki that it is the plane of the zig-zag chains that orientates into the rolling plane in nylon 66. The classical rolling texture of Bunn and Garner describes the pole figures except for the (100) pole, which is observed at 28 to the transverse direction; in the texture of Bunn and Garner it should occur at 24 . In hot-rolled polyoxymethylene the texture observed corresponds to a unique orientation of the hexagonal unit cell: (10¯10) planes parallel to the rolling plane and c-axis parallel to rolling direction. The polyoxymethylene texture differs significantly from the pseudo-fibre textures observed in the cold-rolled polymer. The rolling texture of hot-rolled polytetrafluoroethylene is similar to that of hot-rolled polyoxymethylene. These results show the plastic slip system in polyoxymethylene and polytetrafluoroethylene to be (10¯10) [0001].     

The Jc Limit of Multifilamentary Ag/Bi-2223 Tapes

To improve on present critical current (J _c) performance, multifilamentary Ag/Bi-2223 tapes with a large range of reduction rates were manufactured. The relative core mass density D was calculated, dependent on the measured geometric dimensions of the tapes. Experimental results, D vs. J _c, D vs. maximum pinning force density F _max , and D vs. irreversible magnetic field B _irr, are quantitatively formatted. In particular, the magnetic field dependence of J _c is critically dependent on its core density. If the core density increases by 10%, J _c of the tapes in this experiment is enhanced by as much as 100%. Therefore, in the present state of the technological process for manufacturing Ag/Bi-2223 tape, increasing the core density is clearly a significant strategy in improving the electronic and magnetic properties of the tapes and enhancing the capacity for carrying current at high magnetic fields. The limit of the bulk self-field-J _c can be calculated by the relationships of J _c vs. D. The limit is estimated to be on the order of 200 kA/cm² for multifilamentary Bi-2223 tapes, which was supported by magneto-optical (MO) magnetization measurements results. It is a hard task to approach this limit with the present state of the art in manufacturing Ag/Bi-2223 tape, and it is the time to suggest some new ideals for Bi-2223 tapes to promote large-scale applications.     

Improvement of Jc and Grain Alignment of Bi-2212/Ag Multilayer Tapes by Pre-Annealing and Intermediate Rolling Process

The high transport critical current density (J _c ) > 500 kA/cm ² at 4.2 K, 10 T is obtained in the Bi-2212/Ag multilayer tapes fabricated by using PAIR (Pre-Annealing and Intermediate Rolling) and melt-solidification process. This J _c value is twice higher than existing high-quality Bi-2212/Ag tapes (250 kA/cm ² ). By applying PAIR process to Bi-2212/Ag tapes, Bi-2212 grain alignment is much improved and a large J _c enhancement is achieved. J _c has been increased strongly by performing pre-annealing at 840°C in oxygen (1 atm) and intermediate rolling with 25% deformation.     

Superconducting Performance of Ex-situ SiC Doped MgB2 Monofilamentary Tapes

The superconducting performance of the ex-situ SiC doped MgB₂ monofilamentary tapes are reported. Polycrystalline powders of MgB₂ doped with 5 and 10 wt% SiC were synthesized by a conventional solid-state reaction route and characterized for their superconducting performances. It was found that the superconducting parameters viz., upper critical field (H _c2), irreversibility field (H _irr) and critical current density (J _c) were improved significantly with SiC addition. It was also found that relatively lower synthesis temperature resulted in further improved superconducting parameters in comparison to higher synthesis temperature. Thus, synthesized powders are used for the fabrication of ex-situ powder-in-tube (PIT) monofilamentary tapes. The superconducting performance in terms of critical current density (J _c), being determined from both magnetization (J _cm) and transport (J _ct) measurements, was improved significantly. In particular, the SiC doped MgB₂ tapes (fabricated using 700 °C heat treated bulk powder) exhibited the transport J _ct of nearly 10⁴ A/cm² under applied fields of as high as 7 Tesla. Further, it was found that the J _ct anisotropy decreases significantly for SiC doped tapes. Disorder due to substitution of C at B site being created from broken SiC and the presence of nano SiC respectively in SiC added ex-situ MgB₂ tapes was responsible for decreased anisotropy and improved J _c(H) performance.     

A Statistical Model of <Emphasis Type="Italic">I</Emphasis><Subscript><Emphasis Type="Italic">c</Emphasis></Subscript> Changes for Bending Bi-2223 Tapes

Bi-2223 tape was one of the high-temperature superconductors with commercial applications. One of the applications was bending and winding Bi-2223 tape into solenoids to produce high magnetic fields. To study bending properties, three multifilamentary of Bi-2223 tapes sheathed with silver alloys were manufactured. Bending experiments for the tapes were performed, and critical currents I _c of tapes with definite bending radius were measured. And, current transferring mechanisms in filaments were analyzed, as well. Experimental results showed that silver alloy sheathed tapes had better bending properties than pure silver-sheathed one. On the contrary, to describe bending radius dependence of I _c , a statistical model was suggested. The model expected that bending radius dependence of I _c was following an exponential law that was quantitatively expressed by mathematic expressions. Bending dependence of I _c could be calculated from the expression and calculated results agreed with experimental data very well. Therefore, the suggested model has successfully explained the experimental results.     

Process Optimization for Ag-Sheathed Bi-2212 Superconductors

The powder-in-tube (PIT) process has been widely used to fabricate long lengths of superconducting wires and tapes. However, it has been noted that the performance of long lengths of superconductor is variable and difficult to replace. To help pinpoint the possible sources of variation, a systematic study of the effect of processing variables, including deformation and heat treatment procedures, on the electrical properties of the Bi-2212 tapes at cryogenic temperatures was conducted. In addition, the effect of varying powder particle sizes was examined. For tapes fabricated by different thickness reduction schedules, significant variations in critical current density (J _c) were observed. It is concluded that a combination of small roll diameter and small reduction-per-pass produces tapes with highest J _c. Moreover, the maximum J _c occurred in a narrow temperature range when melt processing was done in pure oxygen. Microstructural examination was used to correlate J _c and both the volume fractions of a nonsuperconducting second phase and the Bi-2212 grain orientation.     

Effect of Various Intermediate Deformation Techniques on Jc and Grain Texture for Ag/Bi-2223 Tapes

Three Ag sheathed Bi-2223 multifilamentary tapes were produced by a processing method that consists of two sintering treatments with an intermediate deformation, involving sandwich rolling (SR), pressing (P), or normal rolling (NR). The magnetic field dependence of the critical current density J _c was measured with the magnetic field H applied parallel to both the ab plane (H ab) and the c-axis (H c) of the Bi-2223 grains. Experimental results show that J _c of the pressed (P) tape (J _cP) for both H ab and H c is about 1.5–1.8 times higher than that for the NR tape (J _cNR) and the SR tape, although J _cSR is always larger than J _cP. The ratio of J _cSR/J _cNR for H c increases rapidly with the applied magnetic field and reaches a maximum of about 12 at ₀ H 900 T. The calculated density of the pinning force F as a function of magnetic field shows that curves of F for SR, NR, and P tapes all have their maximum F _max at different magnetic fields and the magnitudes of F _max are also different from each other. The SR tape has the largest value of F _max, while NR has the smallest. XRD analysis shows that an intermediate deformation can destroy the grain alignment, and the larger the deformation, the worse the grain texture will be. Our experimental results, however, clearly show that J _c for Bi-2223 multifilamentary tapes is independent of grain alignment. The significant differences in J _c for tapes processed using the three different intermediate deformation procedures are dependent on the density of the pinning force and cannot be attributed to the grain alignment. Our experimental results support the view that SR processing is the best method for fabricating Ag/Bi-2223 tapes of high quality.     

Texture studies of carbon and graphite tapes by XRD texture goniometry

Novel mesophase pitch-based carbon and graphite tapes have been developed, in which the graphite basal planes are aligned predominantly either parallel or perpendicular to the tape surface. The XRD texture goniometer has been used to quantifiably characterise the orientation of the graphite layers in these novel materials to provide a correlation between processing parameters, structural orientation and physical properties. The pole figures of the carbon and graphite tapes clearly show the arrangement of the graphitic crystalline structure within the tapes which can be directly correlated with the textures as observed in transverse cross-sections in the SEM. X-ray texture analyses of the as-spun mesophase pitch tapes indicate that they have better initial preferred orientation along the tapes compared to as-spun circular fibres. Additionally, the tapes can be made to have a texture in which the graphite layers are largely orientated parallel to the tape surface which may make them more graphitisable materials for thermal management applications.     

Effect of mechanical deformation and annealing on the evolution of c-axis texture of Bi1.6Pb0.4Sr2Ca2Cu3O z superconductor hot-isostatic-press cladded onto a Ag substrate

A systematic study was undertaken of the mechanical deformation and annealing effects on the c-axis texture evolution of a Bi_1.6Pb_0.4Sr₂Ca₂Cu₃O _z (BSCCO) superconductor cladded onto a Ag substrate. As the amount of cold-rolling reduction (%) increased, a tighter clustering of the (001 l4) poles around the surface normal indicated that randomly oriented grains from the initial hot-isostatic-press (HIP) cladded surface are progressively oriented nearly perpendicularly to the plane of the tape. Conventional X-ray diffraction (XRD), and X-ray pole-figure studies support a basal-plane sliding mechanism of plastic deformation. In samples annealed for 100 h, the superconductor (BSCCO) material near the BSCCO/Ag interface appears to undergo incipient melting, and there is a layer-like growth (c-axis texture), which extends macroscopically from the Ag interface. The sample-orientation distribution of short-term (5 h) annealed samples showed a strong c-axis texture, with the c-axis aligned nearly perpendicularly to the plane of the tape with no preferred alignment of the a- and b-axes.     

Crystal twinning in simultaneous biaxial stretching of gelation-crystallized ultra-high molecular weight polyethylene

Structure and orientation development in simultaneous biaxial stretching of gelation-crystallized ultra-high molecular weight polyethylene (UHMWPE) was examined by means of X-ray pole figures. The dry gel film exhibits a stacked lamellar structure similar to single-crystal mats with preferential crystalc-axis orientation normal to the film surface. The biaxially stretched gelationcrystallized films reveal a complex crystal orientation of (1 1 0), (2 0 0) and (0 2 0) planes. The detailed analysis of these pole figures manifests the occurrence of crystal twinning in addition to the orientation of crystallites. Crystal transformation of orthorhombic to monoclinic structure was not observed during biaxial stretching. The orientation distribution functions of crystallites were calculated assuming affine deformation. The orthogonality of crystal 1 1 0-c axes and crystala-c axes was further assumed to be conserved during the crystal twinning and biaxial orientation, respectively. Model simulation with contributions of 30% crystal twinning and 70% crystal orientation yields the best fit with the X-ray pole figures of biaxially stretched UHMWPE films. The affine model appears to be valid up to a biaxial draw ratio of 1.8×1.8, after which the results deviate from ideality with increasing draw ratio.On leave from Department of Materials Science and Engineering, Nagoya Institute of Technology, Nagoya, Japan.