Modelling the properties of pigment‐dyed polyester/cotton sheeting fabrics by response surface methodology

The aim of this study was to model the effect of pigment, binder and fixer concentrations on the rubbing fastness, crease recovery, tear strength and stiffness of pigment‐dyed polyester/cotton sheeting fabrics. The design and analysis of experiments were carried out using Minitab^® statistical software according to the central composite design of response surface methodology. It was found that an increase in the binder concentration significantly improves the dry rubbing fastness, crease recovery and stiffness of the fabric, with a corresponding decrease in fabric tear strength, without significantly affecting the wet rubbing fastness. An increase in the fixer concentration significantly improves both the dry and wet rubbing fastness and crease recovery, with a decrease in fabric tear strength and stiffness. The effect of binder and fixer concentrations on crease recovery was not linear and there was significant negative interaction between these factors for dry rubbing fastness. The effect of pigment concentration was not found to be statistically significant for the types and range of concentrations of pigment, binder and fixer used in this study.     

Application of polyurethane/citric acid/silicone softener composite on cotton/polyester knitted fabric producing durable soft and smooth surface

Application of softeners on fabrics can usually increase the fabric pilling tendency and it is difficult to obtain a soft handle fabric without pilling during wearing. This research was conducted to use various chemicals to reduce pilling with reasonable softness on the cotton/polyester knitted fabric. Diverse composites of the water‐based polyurethane resin (PU), citric acid (CA) as a crosslinking agent and silicone‐based softener were selected and applied on the fabric through conventional pad‐dry‐cure method. The characteristics of the treated fabrics including pilling rate, pilling density, water droplet adsorption time, bending length, crease recovery angle, tensile strength, and water contact angle were examined and reported. Application of the polyurethane resin along with citric acid reduced the fabric pilling. However, co‐application of resin, CA, and softener improved the fabric crease recovery angle, bending length, and water droplet adsorption time. The preferred formulation was 20 g L^?1 CA, 25 g L^?1PU resin, and 20 g L^?1 silicone softener. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

A method for dyeing cotton fabric with anthocyanin dyes extracted from mulberry (Morus rubra) fruits

For the first time, the natural anthocyanin dyes (mainly consisting of cyanidine 3‐glycoside) extracted from mulberry (Morus rubra) fruits has been successfully used to dye cotton fabric, with a dyeing property performance good enough for potential commercial applications. In this study, succinic acid was firstly incorporated into cotton fabrics by esterification to the hydroxyl groups of cellulose, forming an anionic site for the dyes. The performance of the modified material was characterised by Fourier transform infrared spectroscopy and tensile strength. Results showed that the tensile strength of cotton fabrics was mostly retained after modification. The anthocyanin extracts from mulberry fruits were used to study the dyeability of the control and modified cotton fabrics. Red and deep purple (aubergine) are two main shades of cotton fabrics dyed with mulberry fruit extracts. Most importantly, aubergine shade is rare in cotton fabrics dyed with natural dyes. Modification with succinic acid clearly increased the colour strength of the dyed cotton fabric. The colour strength of dyed cotton fabric was improved from 2.7 to 5.3 in the case of dyeing without mordants, and from 3.2 to 6.9 in the case of dyeing with tin mordanting. Meanwhile, the colour fastness was improved by 0.5–2 grades with increasing succinic acid concentration in the finish solution. The colour fastness to perspiration, crocking, light, and washing of fabric dyed with simultaneous tin mordanting and modified with 30 g l^?1 of succinic acid was found to be acceptable, with a grey scale grade of at least 3. As for home laundering, neutral soapy solution was more acceptable than alkaline soapy solution.     

The colour properties of polyester/cotton knitted fabrics coated with poly(N‐vinyl‐2‐pyrrolidone)

The objective of this research was to investigate the use of crosslinked poly(N‐vinyl‐2‐pyrrolidone) (PVP) to coat polyester/cotton knitted fabric, without adversely affecting its dyeing properties. Before dyeing, the knitted fabrics were tested for bursting strength to assess the influence of the coating on their resistance. The dyeing parameters were evaluated as the exhaustion (%), K/S value, colour difference (ΔE), relative strength (RS %) and colour fastness to washing. Bursting strengths were 9.4 for coated and 9.7 kgf cm^?2 for uncoated knitted fabric samples, confirming an insignificant loss in resistance. In the evaluation of K/S, ΔE and RS%, the values for the samples with the highest concentration of PVP were the most different to those for the standard sample. The colour fastness showed satisfactory results indicating that neutralisation and washing after dyeing were effective. These results could lead to increased quality in the textile industry, adding value to products.     

The study of colour fastness of commercial microencapsulated photoresponsive dye applied on cotton,cotton/polyester and polyester fabric using a pad‐dry‐cure process

Commercial microencapsulated photoresponsive dye was applied on cotton, polyester/cotton and polyester fabric using a pad‐dry‐cure process. Colour fastness of the photoresponsive fabrics to washing, wet cleaning, dry cleaning, rubbing and light was investigated. The CIELAB colour values of the fabrics before and after testing were measured using a reflectance spectrophotometer, and the colour differences were calculated to evaluate the fastness properties. The fabrics had better colour fastness to wet cleaning and washing than to dry cleaning. The fabrics showed higher colour fastness to wet than to dry rubbing. The photoresponsiveness of the fabrics decreased with prolonged exposure time to artificial light due to low photostability of the microcapsules.     

Improving transfer printing and ultraviolet‐blocking properties of polyester‐based textiles using MCT‐β‐CD,chitosan and ethylenediamine

This study demonstrates the possibility of improving the transfer printability and fastness properties, as well as the ultraviolet‐protecting functionality, of polyester, polyester/wool, polyester/cotton and polyester/viscose woven fabrics via pretreatment with monochlorotriazinyl β‐cyclodextrin (MCT‐β‐CD), chitosan or ethylenediamine, followed by subsequent transfer printing with sublimable disperse dyes. The modification variables as well as the transfer printing conditions were optimised. The experimental results reveal that generating hydrophobic cavities (via grafting of β‐CD) at the fabric surface, fixing of chitosan, with its amino groups, onto the finish/fabric matrix, or introducing amine functional groups, via aminolysis of the polyester component, results in obtaining transfer printed fabric samples with darker depth of shades and better fastness properties, as well as with higher ultraviolet‐protecting functions. It was further noted that, in all cases, the enhancement in the imparted properties is governed by type of substrate, kind and extent of chemical modification, affinity for the sublimable disperse dyes, accessibility of generated hosting and fixing sites, as well as the ultraviolet‐blocking capacities of the modified/post‐printed substrates against damaging ultraviolet rays. The mode of interaction, as well as the surface morphology of some non‐treated and treated fabric samples, was also investigated.     

Modelling the properties of pigment‐printed polypropylene nonwoven fabric using the Box–Behnken technique

The aim of this study was to develop statistical models for the effect of binder concentration and curing temperature and time on the air permeability, tear strength, tensile strength, and crocking fastness of pigment‐printed nonwoven polypropylene fabric. The design and analysis of the experimental work were carried out using Minitab ^® statistical software according to the Box–Behnken design of response surface methodology. Models were successfully developed. It was found that binder concentration improves the wet crocking and tensile strength while having a negative impact on all other responses. Increase in curing temperature and time affects the fabric tear strength negatively but has a positive effect on wet crocking fastness and fabric tensile strength. It could be concluded that pigment prints of good dry crocking fastness may be obtained on polypropylene nonwovens without deterioration in the mechanical strength and air permeability to a commercially unacceptable level. However, further work is required to improve the wet crocking fastness properties.     

Properties of ink‐jet printed,ultraviolet‐cured pigment prints in comparison with screen‐printed,thermo‐cured pigment prints

A collection of printed fabrics for men’s shirts was designed and prepared using computer‐aided design/computer‐aided manufacturing technology. The colours for designs were ink‐jet printed on cotton fabrics with pigments and ultraviolet‐cured. These prints represented the target colours for subsequent flat‐screen printing, which was performed using pigment printing pastes and thermal curing. For an exact transfer of colours of the ink‐jet‐printed standard into the screen‐printing process, a computer recipe prediction method was used. A comparison of colorimetric parameters of fabrics printed with both printing techniques shows minimal and acceptable differences in the CIELab colour values. A comparison of colour fastness properties proves that very good colour fastness is achieved on the pigment‐printed fabrics produced with both printing techniques. The flat‐screen‐printed fabrics show better colour fastness to washing, perspiration and rubbing, while ink‐jet‐printed fabrics show better colour fastness to dry‐cleaning and light. The fabrics printed with both printing techniques have high rigidity and non‐elastic properties. The mechanical and physical parameters are strongly dependent upon the amount of the dry substance of the printing media applied on the cotton fabric surface, which is higher on screen‐printed fabrics. The ink‐jet‐printed fabrics show better air permeability than flat‐screen‐printed fabrics.     

Novel hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide: dyeing of polyester–cotton blends

The dyeing of polyester–cotton blends with new alkali‐hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide was investigated. Polyester–cotton blend fabrics were dyed using both one‐ and two‐bath methods. Dyes 3 and 4 offered lower colour yield on polyester using the one‐bath method. For the rest of the dyes, employing either the one‐ or two‐bath method resulted in a similar colour yield on polyester fabric. The results for fastness properties and colour yield of the dyeings showed that the dyes were suitable for dyeing polyester–cotton blends using the one‐bath method. The kinetic study of hydrolysis of the dyes in alkali media obeyed the pseudo first‐order reaction rate.     

KH550改性水性聚氨酯的制备及应用研究

以异佛尔酮二异氰酸酯(IPDI)和聚酯多元醇218为预聚原料、2,2-二羟甲基丙酸(DMPA)为亲水性扩链剂、三羟甲基丙烷(TMP)为交联剂、三乙胺(TEA)为中和剂、γ-氨丙基三乙氧基硅烷(KH 550)为改性剂,制得有机硅改性水性聚氨酯(WPU-Si);并将其用作纯棉及涤/棉机织物的涂料印花耐摩擦色牢度提升剂。研究了KH 550用量对乳胶粒粒径及胶膜吸水率、拉伸强度和拉断伸长率的影响;通过FT-IR分析对其结构进行了表征,利用SEM对整理后织物的表面形态进行了表征。结果表明,KH 550较佳的质量分数为3%。将WPU-Si应用在机织物的涂料印花中,对于纯棉织物,当WPU-Si质量分数为6%时耐干、湿摩擦色牢度最佳;对于涤/棉织物,当WPU-Si质量分数为5%时耐干、湿摩擦色牢度最佳;通过SEM照片表明纤维空隙之间及织物表面明显均有胶膜的存在,纤维与纤维之间存在明显的粘连,说明整理剂成功附着于纤维和织物的表面,达到了整理的目的。     

One‐step dyeing of polyethylene terephthalate fabric,combining pretreatment and dyeing using alkali‐stable disperse dyes

In the conventional dyeing process, polyester and its blended fabrics are usually dyed in a weak acidic medium. In order to reduce cost and improve production efficiency, a new dyeing method – one‐step dyeing of polyethylene terephthalate fabrics, combining pretreatment and dyeing in alkali conditions – was investigated. The alkali‐stable disperse dyes Red 900, Red 902, Yellow BROB and Blue 825 were used to dye polyethylene terephthalate fabrics. The dyeing properties of polyethylene terephthalate fabrics in the case of one‐step dyeing at various pH values or sodium hydroxide concentrations were discussed in terms of colour yield, colour parameters and fastness. The performance of one‐step dyeing using alkali‐stable disperse dyes was excellent. The dyed fabric had good fastness. Wet processing could be combined and shortened. One‐step dyeing of polyethylene terephthalate fabrics could reduce the consumption of water and energy and improve production efficiency. One‐step dyeing of polyethylene terephthalate has potential application in cleaner textile production.     

线性聚醚氨基嵌段有机硅柔软剂的应用特点

以端环氧基硅油、聚醚胺和端环氧基聚醚为主要原料,合成了线性聚醚氨基嵌段有机硅柔软剂;乳化后用于织物的整理。考察了线性聚醚氨基嵌段有机硅柔软剂对织物的白度、摩擦牢度、防水性能和撕破强力等的影响,并用FT-IR表征了产物结构。结果表明,与采用传统有机硅柔软剂氨基硅油和亲水聚醚改性硅油整理的织物相比,经线性聚醚氨基嵌段有机硅柔软剂整理织物的白度、摩擦牢度、防水性能和撕破强力等具有明显的优势,并可很好地平衡手感和亲水性之间的矛盾,具有优良的性能。     

Preparation and properties of Fe(II)‐ion‐sensitive colour‐changing fabric

Textile fabrics were dyed with complexometric indicators (ionochromic dyes) to develop Fe(II) ionochromic fabric. Three kinds of ionochromic dye were used to dye silk fabric, and they were evaluated for colour changes triggered by Fe(II) solution. The K/S values and photos of the fabrics were then recorded. It was found that 1,10‐phenanthroline was the most suitable ionochromic dye in these dyes. Colour change from white to red could be clearly seen when 1,10‐phenanthroline‐dyed silk fabric was triggered by Fe(II) solution, but it showed no colour change when triggered by Cu(II), Mg(II), or Ca(II) solution. Moreover, 1,10‐phenanthroline‐dyed nylon, polyester, and cotton fabrics showed no obvious colour changes after triggering by Fe(II) solution. Ion concentration, pH value, and reaction time could affect the colour changes. When triggered by 8 mg l^?1 of Fe(II) solution at neutral pH for about 15 min, the ionochromic fabric showed a clear colour change. In addition, three coloured fabrics in green, blue, and yellow were also dyed with 1,10‐phenanthroline. It was found that they could also show clear colour changes when triggered by Fe(II) solution. These ionochromic fabrics may find broad application in many fields, such as Fe(II) detection, magic toys, anticounterfeiting materials, and bionic silk flowers.     

Electrostatic self‐assembly dyeing of cotton fabrics

A new approach to the dyeing of cotton fabrics using an electrostatic self‐assembly method was evaluated. Cotton fabrics were pretreated with 2,3‐epoxypropyltrimethylammonuium chloride and cationic charges were produced on the fabric surfaces. For the dyeing of cotton fabric, reactive and acid dyes were used. Oppositely charged anionic reactive/acid dyes and cationic poly(diallyldimethylammonium chloride) were alternately deposited on the surface of cationised cotton fabrics. Ten multilayer films of dye/poly(diallyldimethylammonium chloride) were deposited on the cotton fabric surfaces using a padder. The build‐up of the multilayer films and the level of colour strength (K/S) achieved are discussed. Samples of cotton fabrics were also dyed with the same dyes, but using the exhaust method, and both types of dyed samples were compared. The washing, rubbing and light fastness properties were evaluated for the dyed fabrics.     

Flame retardant finishing of the polyester/cotton blend fabric using a cross‐linkable hydroxy‐functional organophosphorus oligomer

Blend fabrics of cotton and polyester are widely used in apparel, but high flammability becomes a major obstacle for applications of those fabrics in fire protective clothing. The objective of this research was to investigate the flame retardant finishing of a 50/50 polyester/cotton blend fabric. It was discovered previously that N,N′‐dimethyloldihydroxyethyleneurea (DMDHEU) was able to bond a hydroxy‐functional organophosphorus oligomer (HFPO) onto 50/50 nylon/cotton blend fabrics. In this research, the HFPO/DMDHEU system was applied to a 50/50 polyester/cotton twill fabric. The polyester/cotton fabric treated with 36% HFPO and 10% DMDHEU achieved char length of 165 mm after 20 laundering cycles. The laundering durability of the treated fabric was attributed to the formation of polymeric cross‐linked networks. The HFPO/DMDHEU system significantly reduced peak heat release rate (PHRR) of cotton on the treated polyester/cotton blend fabric, but its effects on polyester were marginal. HFPO/DMDHEU reduced PHRR of both nylon and cotton on the treated nylon/cotton fabric. It was also discovered that the nitrogen of DMDHEU was synergistic to enhance the flame retardant performance of HFPO on the polyester/cotton fabric.     

Preparation of melamine‐formaldehyde encapsulated fluorescent dye dispersion and its application to cotton fabric printing

In this study, CI Solvent Yellow 43 was encapsulated by melamine‐formaldehyde (MF) resin via in situ polymerisation to prepare the core‐shell structured fluorescent pigment. Fourier Transform‐infrared spectroscopy, transmission electron microscopy, scanning electron microscopy, thermogravimetric analysis and differential scanning calorimetry were used to characterise the encapsulated CI Solvent Yellow 43, indicating that MF successfully encapsulated CI Solvent Yellow 43 and that a core‐shell structure was formed. The prepared MF encapsulated fluorescent dye dispersion was also applied to flat screen printing of cotton fabrics, and the colour properties and fastness properties (washing and rubbing fastness) of printed fabrics were studied. The results showed that the encapsulated CI Solvent Yellow 43 printed cotton fabric exhibited a higher chroma and fluorescence intensity than that printed with unencapsulated CI Solvent Yellow 43. Moreover, the washing and rubbing fastness of the encapsulated CI Solvent Yellow 43 printed fabric was improved.     

Visible‐near infrared concealment of cotton/nylon fabrics using colored pigments and multiwalled carbon nanotube particles (MWCNTs)

To match the reflectance profile of desert colors including dark brown, light brown and olive green in the visible‐near IR (Vis‐NIR) bands, five selected colored pigments were utilized to print woven cotton/nylon fabrics. Multi‐walled carbon nanotube particles (MWCNT's) were also added to some of the printing pastes. The reflectance of printed fabrics was evaluated by using spectrophotometric technique. The effect of adding MWCNT's, on washing; light and crocking fastness alongside with colorimetric values of printed samples was evaluated. Furthermore, the water absorption time was measured in order to determine wettability of each printed sample. The results demonstrated that the presence of MWCNT's in concentration range of 0.04–0.12 g kg^?1 in printing formulations was found to cause considerable decline in Near Infrared (NIR) reflectance while a surprising increase in visible reflectance of samples was observed. Color characteristics of printed fabrics were noticeably changed even at concentrations as low as 0.12 g kg^?1 MWCNTs in printing formulations. Presence of MWCNTs in printing formulations was found to cause a significant increase in wetting time of samples. Also, the results indicated that air permeability of printed samples containing MWCNT's were higher than samples printed with no MWCNTs. Phenomena imposed by MWCNT's presence on pigment printed samples showed very good fastness levels in crocking, washing and light fastness tests. In dark brown sample, adding MWCNTs to the pigment printing pastes could tune the overall reflectance in order to match the standard reflectance profile accepted for use in concealment color of desert areas. © 2013 Wiley Periodicals, Inc. Col Res Appl, 40, 93–98, 2015     

Preparation and application of ultrahigh‐pressure‐homogenised aminosilicon‐based softeners

Five different aminosilicon‐based softeners were prepared by ultrahigh‐pressure homogenisation, and changes in their particle sizes and spectroscopic properties were investigated. Moreover, the yellowing characteristics and mechanical properties of cotton fabrics treated with the homogenised softeners were determined. Homogenisation significantly decreased the average particle sizes and particle size distribution without destroying the micelles. In particular, from the results on changes in the whiteness and yellowness of a cotton fabric treated with a silicon‐based softener, it was confirmed that homogenisation suppresses the yellowing of the fabrics.     

Preparation and application of fluorocarbon polymer/SiO2 hybrid materials,part 2: Water and oil repellent processing for cotton fabrics by sol–gel method

This research employed different procedures for out water and oil repellent finish on cotton fabrics with fluorocarbon copolymer or its hybrid materials. The experimental results indicated that fabrics processed with fluorocarbon copolymer have larger contact angle for water and oil repellent finish, and the fabric processed with simultaneous bathing of fluorocarbon copolymer/TEOS is the strongest but has poorer softness. Furthermore, when processing with chemical compounds, the processes or orders had little effect on the fabric's angle of contact and bleaching, but had more significant influence on strength. Regarding to washing fastness, after ten‐time water washing, the angle of contact of processed fabrics decreased by about 3%. Overall, the fabric pretreated with TEOS, followed by fluorocarbon polymer, had the best balance of physical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3019–3024, 2007     

Cationization of cellulose/polyamide on UV protection,bio‐activity,and electro‐conductivity of graphene oxide‐treated fabric

In this work, cationized cotton/nylon fabric was treated with reduced graphene oxide (rGO) to produce highly conductive fabric. The fabric was cationized with 3‐chloro‐2‐hydroxy propyl trimethyl ammonium chloride to attract more anionic GO. The fabric was then treated with GO followed by reduction with sodium dithionite. The results of energy‐dispersive X‐ray spectroscopy, X‐ray diffraction, and X‐ray photoelectron spectroscopy indicated entire coverage of the fabric surface with rGO. The color of fabrics changed to gray‐black and the electrical resistance decreased to 0.6 × 103 Ω sq^?1. The washing fastness was measured according to ISO 105‐CO5 for color change and also electrical resistance of the samples demonstrated well stability of rGO on the fabric surface. The antibacterial activities of the treated fabrics improved against Gram‐negative bacteria including Escherichia coli (84.8%) and Pseudomonas aeruginosa (96.4%) and also Gram‐positive bacteria consisting Staphylococcus aureus (100%) and Enterococcus faecalis (98.4%). Further, the treated fabrics indicated an excellent UV reflectance of 100%. Finally heating of the cationized rGO fabric at 220 °C displayed a lower electrical resistance of 0.5 × 103 Ω sq^?1. The thermogravimetric analysis showed that heating has a slight effect on the dimensional thermal stability of the treated fabric as shrunk 2.43%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45493.