Enhanced forward osmosis from chemically modified polybenzimidazole (PBI) nanofiltration hollow fiber membranes with a thin wall

To develop high-flux and high-rejection forward osmosis (FO) membranes for water reuses and seawater desalination, we have fabricated polybenzimidazole (PBI) nanofiltration (NF) hollow fiber membranes with a thin wall and a desired pore size via non-solvent induced phase inversion and chemically cross-linking modification. The cross-linking by p-xylylene dichloride can finely tune the mean pore size and enhance the salt selectivity. High water permeation flux and improved salt selectivity for water reuses were achieved by using the 2-h modified PBI NF membrane which has a narrow pore size distribution. Cross-linking at a longer time produces even a lower salt permeation flux potentially suitable for desalination but at the expense of permeation flux due to tightened pore sizes. It is found that draw solution concentration and membrane orientations are main factors determining the water permeation flux. In addition, effects of membrane morphology and operation conditions on water and salt transport through membrane have been investigated.     

Characteristics and potential applications of a novel forward osmosis hollow fiber membrane

There has been a resurgence of interest in forward osmosis (FO) as a potential means of desalination, dewatering and in pressure retarded osmosis, which Sidney Loeb was advocating over 3 decades ago. This paper describes the characteristics and potential applications of a newly developed FO hollow fiber membrane, which was fabricated by interfacial polymerization on the inner surface of a polyethersulfone (PES) hollow fiber. This FO membrane presents excellent intrinsic separation properties, with a water flux of 42.6 L/m² h using 0.5 M NaCl as the draw solution and DI water as the feed with the active layer facing the draw solution orientation at 23 °C. The corresponding ratio of salt flux to water flux was only 0.094 g/L, which is superior to all other FO membranes reported in the open literature. To evaluate different application scenarios, various NaCl solutions (500 ppm (8.6 mM), 1 wt.% (0.17 M) and 3.5 wt.% (0.59 M)) were used as the feed water to test the performance of the FO membrane. The membrane can achieve a water flux of 12.4 L/m² h with 3.5 wt.% NaCl solution as the feed and 2 M NaCl as the draw solution, suggesting it has good potential for seawater desalination.     

Crosslinked poly(hydroxyethyl methacrylate) membranes for desalination by reverse osmosis

A series of crosslinked hydroxyethyl methacrylate (HEMA) membranes for reverse osmosis desalination has been prepared. The crosslinkers used were trimethylol propane trimethacrylate (TPT) or ethylene glycol dimethacrylate (EGD). Membranes were synthesized by polymerizing the monomers as a thin homogeneous film. In addition to reverse osmosis tests, the membranes were also characterized by osmosis experiments and sorption measurements. The reverse osmosis water flux (1500 psi applied pressure, 4% NaCl brine, pH = 5) for these membranes decreases from 0.6 gallonmil/ft²-day (GMFD) to 0.055 GMFD and salt rejection increase from 78% to a maximum of 94% as the amount of TPT is increased from 0 to 11 mole-%. Water contents decrease from 42% to 15% over the same range of crosslinker, but the preferential sorption of water to salt does not vary. Thus, rises in reverse-osmosis semipermeability were found to result from changes in water–salt diffusivity ratios. The mechanism of permselectivity has been interpreted in terms of parallel diffusive fluxes across the membrane of primary H-bonded water and secondary water plus salt ions.     

Synthesis and characterization of PES/PSF/PEG by immersion precipitation for Mediterranean seawater desalination by FO membrane

In the present study, a simple, inexpensive, nontoxic, and environmentally friendly polyethylene glycol (PEG) polymer was used to enhance the hydrophilicity of the forward osmosis (FO) membrane using various PEG concentrations as a pore forming agent in the casting solution of polyethersulfone/polysulfone (PES/PSF) blend membranes. A nonwoven PES/PSF FO blend membrane was fabricated via the immersion precipitation phase inversion technique. The membrane dope solution was cast on polyethylene terephthalate (PET) nonwoven fabric. The results revealed that PEG is a pore forming agent and that adding PEG promotes membrane hydrophilicity. The membrane with 1 wt% PEG (PEG1) had about 27% lower contact angle than the pristine blend membrane. The PEG1 membrane has less tortuosity (which reduces from 3.4–2.73), resulting in a smaller structure parameter (S value) of 277 μm, due to the presence of open pores on the bottom surface structure, which results in diminished ICP. Using 1 M NaCl as the draw solution and distilled water as the feed solution, the PEG1 membrane exhibited higher water flux (136 L m⁻² h⁻¹) and lower reverse salt flux (1.94 g m⁻² h⁻¹). Also, the selectivity of the membrane, specific reverse salt flux, (J_s/J_w) showed lower values (0.014 g/L). Actually, the PEG1 membrane has a 34.6% higher water flux than the commercial nonwoven-cellulose triacetate (NW-CTA) membrane. By means of varied concentrations of NaCl salt solution (0.6, 1, 1.5, and 2 M), the membrane with 1 wt% PEG showed improved FO separation performance with permeate water fluxes of 108, 136, 142, and 163 L m⁻² h⁻¹. In this work, we extend a promising gate for designing fast water flux PES/PSF/PEG FO blend membranes for water desalination.     

Recent advances in polymer and polymer composite membranes for reverse and forward osmosis processes

Semipermeable membranes are the core elements for membrane water desalination technologies such as commercial reverse osmosis (RO) process and emerging forward osmosis (FO) process. Structural and chemical properties of the semipermeable membranes determine water flux, salt rejection, fouling resistance, and chemical stability, which greatly impact energy consumption and costs in osmosis separation processes. In recent years, significant progress has been made in the development of high-performance polymer and polymer composite membranes for desalination applications. This paper reviews recent advances in different polymer-based RO and FO desalination membranes in terms of materials and strategies developed for improving properties and performances.     

Polyamide/polyacrylonitrile thin film composites as forward osmosis membranes

Thin film composites (TFCs) as forward osmosis (FO) membranes for seawater desalination application were prepared. For this purpose, polyacrylonitrile (PAN) as a moderately hydrophilic polymer was used to fabricate support membranes via nonsolvent‐induced phase inversion. A selective thin polyamide (PA) film was then formed on the top of PAN membranes via interfacial polymerization reaction of m‐phenylenediamine and trimesoyl chloride (TMC). The effects of PAN solution concentration, solvent mixture, and coagulation bath temperature on the morphology, water permeability, and FO performance of the membranes and composites were studied. Support membranes based on low PAN concentrations (7 wt %), NMP as solvent and low coagulation bath temperature (0 °C) demonstrated lower thickness, thinner skin layer, more porosity, and higher water permeability. Meanwhile, decreasing the PAN solution concentration lead to higher water permeance and flux and lower reverse salt flux, structural parameter, and tortuosity for the final TFCs. Composites made in N,N‐dimethylformamide presented lower permeance and flux for water and salt and higher salt rejection, structural parameter, and tortuosity. FO assay of the composites showed lower water permeance values in saline medium comparing to pure water. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44130.     

Cellulose triacetate/LUDOX-SiO2 nanocomposite for synthesis of pervaporation desalination membranes

A series of cellulose triacetate/Ludox-silica nancomposite pervaporation membranes was successfully prepared via solution casting, aiming to improve the performance of cellulose triacetate membranes for desalination. The fabricated nanocomposite membranes were characterized to study the membrane morphology, chemical composition, mechanical properties, and surface hydrophilicity. Furthermore, the desalination performance was investigated as a function of silica (SiO₂) loading (ranging from 1 to 4 wt%) and feed concentration at 30 and 60 g/L of sodium chloride (NaCl). Pervaporation experiments showed that incorporating 4 wt% SiO₂ into a cellulose triacetate (CTA) membrane increased the water flux by a factor 2.5 compared with pristine CTA (from 2.2 to 6.1 kg m⁻² h⁻¹) for a 30 g/L NaCl feed solution at 70°C, while the salt rejection remained above 99%. The CTA/4 wt% SiO₂ membrane was found to have only 21% flux reduction when tested with a 60 g/L NaCl feed solution, without changes in membrane selectivity. This suggests that the developed CTA/Ludox-SiO₂ nanocomposite pervaporation membrane is suitable for desalination.     

Fabrication of fullerenol-incorporated thin-film nanocomposite forward osmosis membranes for improved desalination performances

Development and use of novel membranes for forward osmosis (FO) applications have gained popularity throughout the world. To enhance FO membrane performance, a novel thin-film nanocomposite membrane was fabricated by interfacial polymerization incorporating Fullerenol (C₆₀(OH)_n) nanomaterial, having n in the range of 24–28 into the active layer. Different concentrations of fullerenol loading (100, 200, 400, and 800 ppm) were added to the top skin layer. The structural and surface properties of the pure thin-film composite membrane (TFC) and fullerenol-incorporated thin-film nanocomposite (FTFC) membranes, were characterized by ATR-FTIR, SEM, and AFM. FO performance and separation properties were evaluated in terms of water flux, reverse salt flux, antifouling propensity, water permeability and salt permeability for all TFC and FTFC membranes. Osmotic performance tests showed that FTFC membranes achieved higher water flux and reverse salt flux selectivity compared with those of TFC membranes. The FTFC membrane with a fullerenol loading of 400 ppm exhibited a water flux of 26.1 L m^?2 h^?1 (LMH), which is 83.03% higher than that of the TFC membrane with a specific reverse salt flux of 0.18 g/L using 1 M sodium chloride draw solution against deionized water in FO mode. The fullerenol incorporation in FTFC membranes also contributed to a decreased fouling propensity.     

Effect of Ring-Size Variation within Dibenzocrown Ether Resins upon Ion-Pair Sorption of Alkali-Metal Cations from Aqueous and Aqueous Methanol Solutions

Abstract

A batch analysis method has been developed for evaluation of metal salt sorption by crown ether polymers. Selectivity in competitive alkali-metal chloride sorption by a series of formaldehyde condensation polymers of dibenzocrown ethers is influenced by the relationship between the crown ether cavity size and metal ion diameter, as well as the degree of hydration of the metal salt. Effective and selective sorption of KCl from the other alkali-metal chlorides was obtained with a dibenzo-18-crown-6 resin. Excellent sorption selectivity for the monovalent metal chlorides was noted for competitive ion-pair sorption of NaCl, KCl, MgCl₂, and CaCl₂ by this resin. This resin was examined as a stationary phase for selective column separation of KCl from alkali-metal chlorides and of KCl and NaCl from alkali-metal and alkaline-earth chloride mixtures in 80% methanol—20% water.     

Analysis of transport phenomena in cellulose diacetate membranes IV. Dependence of membrane desalination properties on annealing temperature: a Molecular Analysis

Using NaCl aqueous solutions, the volume flux and the salt rejection of various cellulose acetate membranes annealed at different temperatures, were determined from hyperfiltration experiments performed at 25°C and pressure up to 60 atm. Additional determinations including membrane hydration characteristics and dialysis-osmosis transport coefficients permitted analysis of the observed desalination properties in terms of polymer-polymer, polymer-water and water-water interactions.Whatever the membrane and the applied pressure both sharp decrease in volume flux and increase in salt rejection can be qualitatively explained by a decrease in the free water content of the membrane and an increase in the ratio of polymer-polymer to polymer-water hydrogen bonding. Practical efficiency of the heat-treatment depends on the formation conditions of the ascast membranes, owing to different sensitivity to pressure effects of each type of membrane structure.     

具有三维聚酰胺脱盐网络结构的无纺布复合正渗透膜

利用间苯二胺（MPD）和均苯三甲酰氯（TMC）,直接在聚酯无纺布（NV）织物的多孔空间中进行界面聚合,形成大通量无纺布复合正渗透（NVC-FO）膜。NVC-FO膜在无纺布内部形成的多层次三维（3-D）聚酰胺结构,分布在30~50μm深的聚对苯二甲酸乙二醇酯支撑材料的内部。这种相对松散的有深度的3-D聚酰胺网络,不仅透水表面积大,而且可以避免薄层聚酰胺缺陷导致的高漏盐性,有较低的反向盐通量。进一步研究发现,在一定范围内降低单体质量分数（MPD 1%~0.01%,TMC 0.5%~0.005%）,可以形成更宽广的3-D聚酰胺网络结构,在保持较低的反向盐通量的同时得到更高的水通量。使用1mol/L NaCl作为汲取溶液,优化的NVC-FO膜水通量最高可以达到193.54L/(m²·h),反向盐通量为0.047mol/(m²·h)。采用加压正渗透实验,发现这些高通量NVC-FO膜的盐穿透破裂压力在200~1400Pa之间,而且证实了降低单体质量分数会导致膜的耐压性能显著降低。尽管NVC-FO膜的耐压性能有待提高,但是该研究有可能为构建高脱盐性能的FO膜提供一条新的思路。     

Thin-film composite forward osmosis membrane prepared from polyvinyl chloride/cellulose carbamate substrate and its potential application in brackish water desalination

Synthesized by the reaction between α-cellulose and m-tolyl isocyanate (MTI), cellulose carbamate (CC) was blended with polyvinyl chloride (PVC) to fabricate substrates for thin-film composite (TFC) forward osmosis (FO) membranes. The introduction of CC into substrates improved both membrane structure and performance. The substrates exhibited higher porosity and hydrophilicity, and better connective pore structure; while rejection layer exhibited better morphology but limited cross-linked degree decrease after the introduction of CC. According to the results, the CC blend ratio of 10% was the optimal ratio. With this blend ratio, the TFC-10 membrane presented favorable water permeability (1.86 LMH/bar) and structure parameter (337 μm), which resulted in excellent FO performance (water flux with a value of 40.40 LMH and specific salt flux with a value of 0.099 g/L under rejection layer faces draw solution [DS] mode when 1 M NaCl and deionized water were utilized as DS and feed solution). In addition, the TFC-10 membrane showed good water flux and low-sulfate ion leakage in the potential application of brackish water desalination.     

Effect of cellulose triacetate membrane thickness on forward‐osmosis performance and application for spent electroless nickel plating baths

Cellulose triacetate (CTA) forward‐osmosis (FO) membranes were prepared via the phase inversion method. The influence of thickness on the performance and morphology of CTA FO membranes was discussed in detail. When the thickness of the membrane was 50.0 ± 0.5 μm (CTA4), the prototype CTA membranes displayed a water flux of 20.2 L m^?2 h^?1 and a reverse salt transport of 14.6 g m^?2 h^?1 using 1 mol/L NaCl as the draw solution and deionized water as the feed solution during the FO process at 25 °C. In addition, the high‐performance CTA4 FO membranes have been used to process spent electroless nickel plating baths where the water flux could reach 13 L m^?2 h^?1 and NiSO₄·6H₂O crystals occurred in the feed solution of the spent electroless nickel plating baths. The recovery rates of NiSO₄·6H₂O and water from the spent electroless nickel plating baths were 44.54% and 53.53%, respectively. This study focused on improving membrane design for the FO process and finding a new method of waste liquor or wastewater treatment. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45049.     

Thin film composite forward osmosis membranes with poly(2‐hydroxyethyl methacrylate) grafted nano‐TiO2 as additive in substrate

The poly(2‐hydroxyethyl methacrylate) grafted titanium dioxide nanoparticles were synthesized and added to the substrate of flat‐sheet thin film composite forward osmosis (TFC‐FO) membranes. The hydrophilicity of substrate was improved, which was advantageous to enhance the water flux of TFC‐FO membranes. The membranes containing a 3 wt % TiO₂‐PHEMA in the substrate exhibited a finger‐like structure combined with sponge‐like structure, while those with lower or without TiO₂‐PHEMA content showed fully finger‐like structures. As for FO performance, the TFC‐FO membranes with 3 wt % TiO₂‐PHEMA content achieved the highest water flux of 42.8 LMH and 24.2 LMH against the DI water using 2M NaCl as the draw solution tested under the active layer against draw solution (AL‐DS) mode and active layer against feed solution (AL‐FS) mode, respectively. It was proven that the hydrophilic property of membrane substrates was a strong factor influencing the water flux in FO tests. Furthermore, the structural parameter was remarkably decreased with an increase of TiO₂‐PHEMA content in membrane substrate, indicating the reducing of internal concentration polarization. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43719.     

Sorption,swelling, and free volume of polybenzimidazole (PBI) and PBI/zeolitic imidazolate framework (ZIF-8) nano-composite membranes for pervaporation

We have studied alcohol- and water-induced swelling and sorption of PBI and PBI/ZIF-8 nano-composite membranes and characterized both dry and wet membranes by positron annihilation lifetime spectroscopy (PALS). The degrees of membrane swelling after immersing in alcohols and water follow the order of ethanol > methanol > water > n-butanol. Addition of ZIF-8 particles into PBI membranes suppresses the ethanol-, methanol- and water-induced PBI swelling. The water-induced swelling is subdued most severely because of the hydrophobic nature and rigid structure of ZIF-8 particles, while the n-butanol-induced swelling is enhanced owing to a greater free volume in the PBI/ZIF-8 membrane. The PALS studies confirm that the high pervaporation permeability of PBI/ZIF-8 membranes is attributed to the high fractional free volume (FFV) created by large cavities of ZIF-8 particles. In addition, the alcohol saturated PBI/ZIF-8 membranes have significantly smaller free volume radii than alcohol saturated PBI membranes. A correlation among FFV, pervaporation permeability and sorption diffusion coefficient has been developed. This study also demonstrates the importance of using PALS to characterize membrane structure changes in solvent-saturated membranes at a molecular level and to correlate pervaporation performance with solvent-induced swelling.     

Advances in Polymer-based Nanostructured Membranes for Water Treatment

Water pollution has become the most severe dilemma in the entire world. In this review, we have discussed the advancement in preparation and properties, plus background and challenges regarding polymer-based nanocomposite membranes. Nanofiltration thin film composite membranes have been given tremendous attention over last two decades relative to conventional systems in desalination of sea water, waste water from industries and ultra pure water production etc. In recent years, significant research efforts have been devoted towards the development of high-performance membranes through surface modification of polymers and nanoparticles, nanotubes, etc. to achieve appreciable salt rejection, water flux and antifouling properties.     

Developing thin‐film‐composite forward osmosis membranes on the PES/SPSf substrate through interfacial polymerization

A new scheme has been developed to fabricate high‐performance forward osmosis (FO) membranes through the interfacial polymerization reaction on porous polymeric supports. p‐Phenylenediamine and 1,3,5‐trimesoylchloride were adopted as the monomers for the in‐situ polycondensation reaction to form a thin aromatic polyamide selective layer of 150 nm in thickness on the substrate surface, a lab‐made polyethersulfone (PES)/sulfonated polysulfone (SPSf)‐alloyed porous membrane with enhanced hydrophilicity. Under FO tests, the FO membrane achieved a higher water flux of 69.8 LMH when against deionized water and 25.2 LMH when against a model 3.5 wt % NaCl solution under 5.0 M NaCl as the draw solution in the pressure‐retarded osmosis mode. The PES/SPSf thin‐film‐composite (TFC)‐FO membrane has a smaller structural parameter S of 238 μm than those reported data. The morphology and topology of substrates and TFC‐FO membranes have been studied by means of atomic force microscopy and scanning electronic microscopy. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Synthesis and characterization of PVC-TFC hollow fibers for forward osmosis application

Forward osmosis (FO) is considered among the most encouraging water desalination processes as a result of its high performance and low energy demand. Thin-film composite (TFC) hollow fibers (HF) were synthesized and examined in the FO process. Three different concentrations of polyvinyl chloride (PVC) support polymer were fabricated via the phase inversion technique. The polyamide layer was synthesized on the outer surface of the PVC-HF substrate via interfacial polymerization (IP) reaction. To the best of our knowledge, PVC HF was used in this research for the first time as a support for TFC-FO membranes. PVC HFs have high-quality specifications that are expected to have outstanding performance in TFC-FO applications, especially for water desalination. The obtained membranes were characterized using contact angle measurement, scanning electron microscopy, atomic force microscope and Fourier-transform Infrared. The performance of the PVC-TFC HF was examined in the FO under standard conditions. Results showed that the membrane fabricated with a lower concentration of PVC substrate exhibited higher water flux in comparison to the higher concentration PVC membrane. Changing the concentration of PVC from 15% to 18% reduced water flux from 25 to 13 L m⁻² h⁻¹; however, salt flux also decreased from 8 to 3 g m⁻² h⁻¹.     

Effects of organic acids on the performance of cellulose triacetate forward osmosis membrane

Forward osmosis (FO) membrane performance was improved using different organic acids (formic acid, acetic acid, lactic acid) for the addition of the casting solution. Scanning electron microscope (SEM) images of all the FO CTA membranes exhibited essentially the membranes have a structure of looking like two dense skin layers and a sponge‐like supporting layer. Additionally, based on the surface roughness values analysis of Atomic Force Microscope (AFM), the membranes with lactic acid, with similar roughness to the membranes without any acid, have bigger roughness than the membranes with formic acid or acetic acid. Furthermore, the water flux of membranes with acids has been improved and the reverse salt flux decreased. The membranes with lactic acid, with an outstanding penetration performance, were utilized to test the performance when 1 mol/L sodium chloride (NaCl), magnesium chloride (MgCl₂)_, magnesium sulfate (MgSO₄), and sodium sulfate (Na₂SO₄) were, respectively, as the draw solutions. The results revealed that the membranes have a higher rejection ratio for MgSO₄. Besides, in the process of separating oil–water mixture, the membranes with the organic acids have a better separation efficiency than the membrane without any acid during FO process and the water flux recovery rate could achieve above 90% insuring the membrane anti‐fouling. POLYM. ENG. SCI., 59:E138–E145, 2019. © 2018 Society of Plastics Engineers     

Fabrication of efficient pervaporation desalination membrane by reinforcement of poly(vinyl alcohol)–silica film on porous polysulfone hollow fiber

Pervaporation membrane technology is commercially successful in the dehydration of organic solvents, and the technology has potential for seawater desalination with high recovery because of its capability to treat highly saline water. But to make the technology advantageous over the other available membrane desalination technologies in terms of productivity flux without additional energy cost, the selective barrier layer is required to be extremely thin, defect‐free, hydrophilic, and selective to water. In this work, we prepared an efficient membrane by reinforcing a highly water‐permeable but continuous barrier layer of poly(vinyl alcohol)–silica (PVA‐SiO₂) hybrid material on porous polysulfone hollow fibers. The PVA‐SiO₂ in acidified and hydrated ethanol was aged at room temperature for a period to allow solvent evaporation to obtain the solution concentration desired for the reinforcement. The reinforced hollow fiber membrane with optimal PVA‐SiO₂ barrier layer thickness exhibited a performance with a flux of 20.6 L m^?2 h^?1 and 99.9% salt rejection from a saline feed of 2000 ppm NaCl at 333 K. The effects of PVA‐SiO₂, temperature, and feed salinity on the pervaporation performance of the membrane were also studied. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45718.