Fluorinated naphthalene-based poly(arylene ether ketone)s containing pendant groups for direct methanol fuel cells

A novel series of naphthalene-based poly(arylene ether ketone) copolymers containing methoxy groups and hexafluoroisopropylidene diphenyl moieties (6F-MNPAEKs) were successfully synthesized by aromatic nucleophilic polycondensation. Chain-type fluorinated and sulfonated naphthalene-based poly(arylene ether ketone) copolymers (6F-SNPAEKs) were subsequently synthesized by demethylation and sulfobutylation. The chemical structures of 6F-SNPAEKs were confirmed by ¹H NMR. The 6F-SNPAEKs in acid form showed excellent thermal stability at elevated temperatures. The 6F-SNPAEK membranes were easily obtained by solution casting and properties for fuel cells were investigated in detail. The water uptake, swelling ratio and proton conductivity increased with degree of sulfonation (DS) and temperature. 6F-SNPAEK-90 showed the highest conductivity of 0.181 S cm^?1 at 80 °C. The methanol permeability of the membranes was in the range of 0.238–6.49 × 10^?7 cm² s^?1, compared to 1.55 × 10^?6 cm² s^?1 for Nafion 117. The membranes also showed excellent mechanical properties: the elongation at break was greater than 15%. These results indicate that the 6F-SNPAEK membranes are a promising candidate for use in direct methanol fuel cell (DMFC) applications.     

Sulfonated poly(arylene ether ketone)s prepared by direct copolymerization as proton exchange membranes: Synthesis and comparative investigation on transport properties

Sulfonated poly(aryl ether ketone)s (SPAEK) copolymers were synthesized by aromatic nucleophilic polycondensation from 3,3′, 5,5′‐tetramethyl‐4, 4′–biphenol, 1,4‐bis(4‐fluorobenzoyl) benzene, and disulfonated difluorobenzophenone. The SPAEK membranes did not exhibit excessive swelling in hot water and at the same time show the proton conductivities in the range of 0.030 S/cm to 0.099 S/cm at 80°C. The methanol diffusion coefficients of the SPAEK membranes were in the range of 4.7 × 10^?7 to 8.1 × 10^?7cm²/s measured at 25°C. The transport properties of this series of SPAEK copolymers were compared to poly(aryl ether ether ketone)s (SPEEK), poly(aryl ether ether ketone ketone)s (SPEEKK), and Nafion® membranes. It was found that the transport properties (including proton conductivity and methanol permeability) follows the trend of SPEEKK‐60 < SPAEK‐60 < SPEEK‐60 < Nafion® 117, the order of which is also attributed to the differences in the chemical structure of the polymers and the membrane morphology. In general, this novel series of SPAEK membranes possess various advantages, such as low cost of the initial monomers, high thermal and mechanical stability, and low methanol permeability while simultaneously possessing sufficient proton conductivity, which makes them notably promising as proton exchange membrane (PEM) materials in direct methanol fuel cell (DMFC) applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Cross‐linked Poly(arylene ether ketone) Proton Exchange Membranes with High Ion Exchange Capacity for Fuel Cells

Sulfonated poly(arylene ether ketone) (SPAEK) possessing the pendant carboxylic acid groups was synthesized. The carboxylic acid groups of SPAEK were reacted with a cross‐linking reagent to prepare a cross‐linked membrane with a high ion exchange capacity (IEC), a high oxidative stability, and an excellent mechanical strength. The cross‐linking hindered the mobility of the polymer chains and thus strongly affected the water uptake and the methanol permeability of the membranes. Also, as the cross‐linker used in this study bore sulfonic acid groups, cross‐linking did not lead to a noticeable loss of the proton conductivity. The cross‐linked SPAEK membrane with 20% cross‐linking density, CSPAEK‐20% membrane, exhibited a high proton conductivity of 0.045 S cm^–1 associated with a high IEC value of 1.78 mmol g^–1 but a low methanol permeability of 4.3 × 10^–7 cm² s^–1. The CSPAEK‐20% membrane also showed excellent cell performance and oxidation resistance.     

直接甲醇燃料电池用新型质子交换膜的研究

以聚醚醚酮(PEEK)为原料,浓硫酸为磺化剂制备了不同磺化度的磺化聚醚醚酮(SPEEK)膜,以及磺化聚醚醚酮与聚乙烯醇(PVA)、正硅酸乙酯(TEOS)、磷钨酸的复合膜.分别对膜的电导率、阻醇性能和吸水率进行了研究.随着SPEEK膜磺化度的增大,膜的电导率有所提高,然而甲醇渗透系数也增大,膜的机械强度明显降低.SPEEK膜的吸水率低于Nafion 115膜,而PVA膜的吸水率则过高.     

Preparation and investigation of acid–base composite membranes with modified graphitic carbon nanosheets for direct methanol fuel cells

The ethylenediamine-modified graphite oxide (EGO)-doped sulfonated poly (arylene ether ketone) (SPEEK) composite membranes have been prepared and developed for fuel cell applications in the present work. The base-modified EGO improves the dispersion of inorganic nanosheet in the polymer matrix and enhances proton conductivity by creating continuous conduction pathways. Furthermore, the methanol barrier property also be enhanced due to the nanosheet block the methanol-transport channels. EGO-filled membranes display improved dimensional stability, proton conductivity, and ethanol permeability than those using SPEEK control and graphite oxide (GO)-filled membranes. In the direct methanol fuel cells (DMFCs), the SPEEK/EGO-1.5 membrane displays the highest current density of 395.9 mA/cm² at 60°C, which is 1.6- and 1.4-fold higher than that of SPEEK (254.0 mA/cm²) and SPEEK/GO membrane (292.6 mA/cm²).     

Covalently and ionically crosslinked sulfonated poly(arylene ether ketone)s as proton exchange membranes

A series of covalently and ionically crosslinked sulfonated poly(arylene ether ketone)s (SPAEKs) were prepared via the cyclocondensation reaction of crosslinkable SPAEKs with 3,3′-diaminobenzidine to form quinoxaline groups, where crosslinkable SPAEKs were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil, 4,4′-difluorobenzophenone, and 5,5′-carbonyl-bis(2-fluorobenzene sulfonate). The SPAEK membranes had high mechanical properties and the isotropic membrane swelling. The covalent and ionical crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes showed the lower membrane dimensional change, lower methanol permeability, and higher oxidative stability than the corresponding uncrosslinked membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (CK3) with measured ion exchange capacity of 1.62 mequiv g⁻¹ displayed a reasonably high proton conductivity of 110 mS/cm with water uptake of 33 wt% at 80 °C, and exhibited a low methanol permeability of 1.7 × 10⁻⁷ cm² s⁻¹ for 32 wt% methanol solution at 25 °C. The covalently and ionically crosslinked SPAEK membranes have potential for polymer electrolyte membrane fuel cells and direct methanol fuel cells.     

Effects and properties of poly(arylene ether benzonitrile)s of various molecular weights blended with sulfonated poly(ether ether ketone)

Poly(arylene ether benzonitrile) (PAEBN) was synthesized with 2,6‐dichlorobenzonitrile and biphenol. PAEBNs with various molecular weights (MWs), 1,640,000 and 185,000 g/mol, were synthesized by control of the stoichiometry of the monomers and were blended with sulfonated poly(ether ether ketone) (SPEEK). The effects of MW on the water uptake, swelling, methanol permeability, and proton conductivity of the SPEEK/PAEBN blend membranes were investigated. The molecular mobility of the SPEEK/PAEBN blends was also examined in this study. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Random sulfonated poly(arylene ether sulfone) and sulfonated poly(arylene ether ketone) membranes for fuel cell applications

In this study, sulfonated poly(arylene ether sulfone) (SPAES) and sulfonated poly(arylene ether ketone) (SPAEK) were randomly synthesized, employing a presulfonation process. This presulfonation process resulted in a more controlled and reproducible sulfonation level. The respective polymers were prepared using 2,2-Bis(4-hydroxyphenyl) propane at 50% molar ratio, which also provided some membrane elasticity. The resulting polymers, each had 25% of the block containing the sulfonic domains (SPAES A 25 and SPAEK A 25). Better conductive membranes were achieved for the random sulfone polymers than for the random ketone polymers, with values, respectively, of 0.24 and 0.07 S cm⁻¹ at 80°C. The lower proton conductivity from the ketone-based polymer was compensated with very low methanol permeability (0.25 × 10⁻⁶ cm² s⁻¹) and outstanding oxidative stability. The selectivity of both polymer membranes exceeded the reported values for the state-of-the-art Nafion® 117 and other commercially available options. Both polymer membranes, with their unique combination of ionic domains, elastomeric blocks, and resulting morphology, could be viable candidates for fuel cell applications.     

Proton exchange membranes based on poly(vinylidene fluoride) and sulfonated poly(ether ether ketone)

Blend membranes were obtained by solution casting from poly(vinylidene fluoride) (PVDF) and sulfonated poly(ether ether ketone) (SPEEK) in N,N-dimethylacetamide (DMAc). DSC and XRD were used to characterize the structure of the blend membranes. The effect of PVDF content on the membrane properties was investigated. The methanol permeability, water uptake and the swelling ratio of blend membranes decreased with the increase of PVDF content. Though the proton conductivity decreased upon the addition of PVDF, they were still comparable to that of Nafion^® 117 membrane. Higher selectivities were also found for most blend membranes in comparison with Nafion^® 117 membrane. The effect of methanol concentration on solution uptake, swelling ratio and methanol permeability of the blend membranes was also studied.     

Influence of silica content in sulfonated poly(arylene ether ether ketone ketone) (SPAEEKK) hybrid membranes on properties for fuel cell application

Sulfonated poly(arylene ether ether ketone ketone) (SPAEEKK) copolymer containing pendant sulfonic acid group (sulfonic acid content (SC) = 0.67) was synthesized from commercially available monomers such as sodium 6,7-dihydroxy-2-naphthalenesulfonate (DHNS), 1,3-bis(4-fluorobenzoyl)-benzene (BFBB), and hexafluorobisphenol A (6F-BPA). SPAEEKK/silica hybrid membranes were prepared using the sol-gel process under acidic conditions. The SPAEEKK/silica hybrid membranes were fabricated with different silica contents and the membranes were modified to achieve improved proton conductivity incorporating P-OH groups (H₃PO₄ treatment).The silica particles within the membranes were used for the purpose of blocking excessive methanol cross-over and for forming a pathway for proton transport due to water absorption onto the hydrophilic SiOH surface. The proton conductivities of H₃PO₄-doped membranes were somewhat higher than the un-doped (H₃PO₄-free) membranes due to increasing hydrophilicity of the membranes. The presence of silica particles within the organic polymer matrix, which decreases the ratio of free water to bound water due to the SiOH on the surface of silica derived from sol-gel reaction, results in hybrid membranes with reduced methanol permeability and improved proton conductivity.     

Blend membranes based on disulfonated poly(aryl ether ether ketone)s (SPEEK) and poly(amide imide) (PAI) for direct methanol fuel cell usages

Highly disulfonated poly(aryl ether ether ketone)s (SPEEK-70) copolymer was synthesized via direct polymerization to precisely control the degree of sulfonation (D_s = 1.40), which was confirmed and estimated by ¹H NMR. As expected, the proton conductivity of SPEEK-70 membrane is 0.084 S/cm at 25 °C and increases to 0.167 S/cm at 80 °C, surpassing that of Nafion^® 117. However, the relatively high methanol crossover and excessively swelling properties limited its usage in DMFC. Poly(amide imide) was blended with SPEEK-70 to improve the methanol resistance and mechanical properties. These blend membranes were characterized as a function of weight fraction of PAI in terms of ion exchange capacity (IEC), water uptake, water desorption, proton conductivity and methanol permeability in detail. Although the proton conductivities decreased upon the addition of PAI, higher selectivity values defined as the ratio of proton conductivity to methanol permeability were found for the blend membranes. Therefore, the SPEEK/PAI blend membranes are promising for usage in DMFC.     

Mass transport of direct methanol fuel cell species in sulfonated poly(ether ether ketone) membranes

Homogeneous membranes based on sulfonated poly(ether ether ketone) (sPEEK) with different sulfonation degrees (SD) were prepared and characterized. In order to perform a critical analysis of the SD effect on the polymer barrier and mass transport properties towards direct methanol fuel cell species, proton conductivity, water/methanol pervaporation and nitrogen/oxygen/carbon dioxide pressure rise method experiments are proposed. This procedure allows the evaluation of the individual permeability coefficients in hydrated sPEEK membranes with different sulfonation degrees. Nafion^® 112 was used as reference material. DMFC tests were also performed at 50 °C. It was observed that the proton conductivity and the permeability towards water, methanol, oxygen and carbon dioxide increase with the sPEEK sulfonation degree. In contrast, the SD seems to not affect the nitrogen permeability coefficient. In terms of selectivity, it was observed that the carbon dioxide/oxygen selectivity increases with the sPEEK SD. In contrast, the nitrogen/oxygen selectivity decreases. In terms of barrier properties for preventing the DMFC reactants loss, the polymer electrolyte membrane based on the sulfonated poly(ether ether ketone) with SD lower or equal to 71%, although having slightly lower proton conductivity, presented much better characteristics for fuel cell applications compared with the well known Nafion^® 112. In terms of the DMFC tests of the studied membranes at low temperature, the sPEEK membrane with SD = 71% showed to have similar performance, or even better, as that of Nafion^® 112. However, the highest DMFC overall efficiency was achieved using sPEEK membrane with SD = 52%.     

Fluorenyl‐containing Quaternary Ammonium Poly(arylene ether sulfone)s for Anion Exchange Membrane Applications

A series of anion exchange membranes (AEM) based on block quaternary ammonium poly(arylene ether sulfone) (QA‐bPAES) were successfully synthesized from 9,9′‐bis(4‐hydroxyphenyl) fluorene, 4,4′‐(hexafluoroisopropylidene) diphenol and 4,4′‐difluorodiphenyl sulfone via block polymerization, chloromethylation, quaternization, alkalization and solution casting. Properties of the obtained QA‐bPAES membranes, including ion exchange capacity (IEC), water uptake, swelling ratios, methanol permeability and ion conductivity were investigated. The obtained QA‐bPAES membranes showed low water uptakes, high ion conductivities and good physical and chemical stability. For example, the membrane of QA‐bPAES(20/10)‐1.34 with IEC of 1.34 mmol g⁻¹ exhibited swelling ratios of 5.0% and 5.1% in in‐plane and through‐plane direction, respectively, and ion conductivity of 15.6 mS cm⁻¹ in water at 60 °C with low methanol permeability of 1.06 × 10⁻⁷ cm² s⁻¹ (25 °C). All the results indicated that this type of block membranes had good potentials for alkaline anion exchange membrane fuel cell applications.     

Proton conducting membranes based on sulfonated poly(ether ether ketone)/TiO2 nanocomposites for a direct methanol fuel cell

This paper presents an evaluation of the effects of titanium dioxide nanoparticles in sulfonated poly(ether ether ketone) (SPEEK) with a sulfonation degree of 57%. A series of inorganic/organic hybrid membranes was prepared with a systematic variation of titanium dioxide nanoparticle content. Their water uptake, methanol permeability and proton conductivity as a function of temperature were investigated. The results obtained show that the inorganic oxide network decreases the proton conductivity and water swelling. It is also found that increasing the inorganic oxide content leads to a decrease of methanol permeability. In terms of morphology, the membranes are homogeneous and exhibit good adhesion between inorganic domains and the polymer matrix. The proton conductivity and fuel cell performances of the nanocomposite membranes showed very good prospective in direct methanol fuel cell usages. The properties of the composite membranes are compared with those of standard Nafion membranes. Copyright © 2006 Society of Chemical Industry     

Sulfonated poly(ether ether ketone)/epoxy/phenol novolac blend proton‐exchange membranes with low methanol permeability

A crosslinked epoxy [4,4′‐diglycidyl‐(3,3′,5,5′‐tetramethylbiphenyl) epoxy resin (TMBP)], cured by phenol novolac (PN), was introduced into a sulfonated poly(ether ether ketone) (SPEEK) membrane (ion‐exchange capacity = 2.0 mequiv/g) with a casting‐solution, evaporation, and heating crosslinking method to improve the mechanical properties, dimensional stability, water retention, and methanol resistance. By Fourier transform infrared analysis, the interactions between the sulfonic acid groups and hydroxyl groups in the blend membranes were confirmed. The microstructure and morphology of the blend membranes were investigated with atomic force microscopy. As expected, the blend membranes showed excellent mechanical properties, good thermal properties (thermal stability above 200°C), lower swelling ratios (1.4% at 25°C and 7.0% at 80°C), higher water retention (water diffusion coefficient = 9.8 × 10^?6 cm²/s), and a lower methanol permeability coefficient (3.6 × 10^?8 cm²/s) than the pristine SPEEK membrane. Although the proton conductivity of the blend membranes decreased, a higher selectivity (ratio of the proton conductivity to the methanol permeability) was obtained than that of the pristine SPEEK membrane. The results showed that the SPEEK/TMBP/PN blend membranes could have potential use as proton‐exchange membranes in direct methanol fuel cells. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Pendant crosslinked poly(aryl ether sulfone) copolymers sulfonated on backbone for proton exchange membranes

A series of sulfonated poly(aryl ether sulfone) copolymers containing phenyl pendant groups with sulfonic acid groups on the backbone were synthesized through condensation polymerization. The degree of sulfonation (DS) of the copolymers was controlled by changing the feed ratios of sulfonated to unsulfonated monomers. Post‐crosslink reactions are carried out with 4,4′‐thiodibenzoic acid (TDA) as a crosslinker and the carboxylic acid groups in TDA can undergo Friedel–Craft acylation with the phenyls pendent rings in sulfonated poly(arylene ether sulfone)s copolymers to prepare polymer electrolyte membranes for fuel cell applications. The chemical structures of crosslinked and uncrosslinked sulfonated poly(arylene ether sulfone)s copolymers (SPSFs and CSPSFs) were characterized by FTIR, ¹H NMR spectra. The thermal and mechanical properties of the membranes were characterized by thermogravimetric analysis and stress–strain test. The dependence of water uptake, methanol permeability, proton conductivity, and selectivity on DS was studied. Transmission electron microscopic observations revealed that SPSFs and CSPSFs membranes form well‐defined microphase separated structures. POLYM. ENG. SCI., 54:2013–2022, 2014. © 2013 Society of Plastics Engineers     

Sulfonated poly(arylene ether sulfone)/Laponite-SO3H composite membrane for direct methanol fuel cell

Polymer nanocomposite membranes based on sulfonated poly(arylene ether sulfonate) (SPAES) containing a flake filler (Laponite) with varying degrees of sulfonation, were prepared and characterized for application in direct methanol fuel cells (DMFCs). Unlike most other clays, Laponite crystals are very small in size with a very low aspect ratio (diameter to thickness ratio) of 25–30. They improve the mechanical, thermal properties and decreased the fuel permeability. However, polymer composite membranes containing non-proton conducting inorganic particles tend to show low proton conductivity, as compared with pristine polymer membranes. To resolve this problem, prior to the preparation of the composite membranes, Laponite-Na+(NLa) was sulfonated with various amounts of organo silanes (3-Mercaptopropyl trimethoxysilane (SH-silane)) via an ion exchange method. Functionalized Laponite with the organic silane compound showed higher ion exchange capacity and ion conductivity, respectively. In order to minimize the loss of proton conductivity while reducing the methanol permeability, various amounts (0.5–2.0 wt%) of the organically sulfonated Laponite (SLa) were introduced into the SPAES matrices. The performances of hybrid membranes for DMFCs in terms of mechanical properties, behavior of water in membranes, proton conductivity and methanol permeability were investigated.     

Modified Sulfonated Poly(ether ether ketone) Based Mixed Matrix Membranes for Direct Methanol Fuel Cells

Mixed matrix membranes based on zeolite 4A‐methane sulfonic acid (MSA)‐sulfonated poly(ether ether ketone) (SPEEK) are evaluated as a potential polymer electrolyte membrane (PEM) for direct methanol fuel cells (DMFCs). Ion‐exchange capacity, sorption of water, and water–methanol mixture, proton conductivity, and methanol permeability for the mixed‐matrix membranes have been extensively investigated. The mixed‐matrix membranes are also characterized for their cross‐sectional morphology, mechanical, and thermal properties. DMFCs employing SPEEK‐MSA (20 wt.%) blend, zeolite 4A (4 wt.%)‐SPEEK‐MSA (20 wt.%) mixed matrix membranes deliver peak power densities of 130 and 159 mW cm^–2, respectively; while a peak power density of only 95 mW cm^–2 is obtained for the DMFC employing pristine SPEEK membrane at 70 °C. The results showed that these SPEEK based mixed matrix membranes exhibit higher DMFC performance and lower methanol permeability in comparison to Nafion‐117 membrane.     

Sulphonated Tetramethyl Poly(ether ether ketone)/Epoxy/Sulphonated Phenol Novolac Semi‐IPN Membranes for Direct Methanol Fuel Cells

The sulphonated phenol novolac (PNBS) which was used as a curing agent of epoxy was synthesised from phenol novolac (PN) and 1, 4‐butane sultone and confirmed by FTIR and ¹H NMR. The degree of sulphonation (DS) in PNBS was calculated by ¹H NMR. The semi‐IPN membranes composed of sulphonated tetramethyl poly(ether ether ketone) (STMPEEK) (the value of ion exchange capacity is 2.01 meq g^–1), epoxy (TMBP) and PNBS were successfully prepared. The semi‐IPN membranes showed high thermal properties which were measured by differential scanning calorimeter (DSC) and thermogravimetric analyses (TGA). With the introduction of the cross‐linked TMBP/PNBS, the mechanical properties, dimensional stability, methanol resistance and oxidative stability of the membranes were improved in comparison to the pristine STMPEEK membrane. Although the proton conductivities of the semi‐IPN membranes were lower than those of the pristine STMPEEK membrane, the higher selectivity defined as the ratio of the proton conductivity to methanol permeability was obtained from the STMPEEK/TMBP/PNBS‐14 semi‐IPN membrane. The results indicated that the semi‐IPN membranes could be promising candidates for usage as proton exchange membranes in direct methanol fuel cells (DMFCs).     

Synthesis and characterization of sulfonated fluorene-containing poly(arylene ether ketone) for high temperature proton exchange membrane

A novel fluorene-containing poly(arylene ether ketone) were synthesized followed by sulfonating into a series of sulfonated fluorene-containing poly(arylene ether ketone)s using chlorosulfonic acid. The sulfonated polymers were thereafter cast into membranes from their solutions. The properties of the ionic exchange capacity, sulfonation degree, water-uptake, mechanical properties, thermal and oxidative stabilities as well as proton conductivities of the membranes were fully investigated. It was found that their proton conductivities increased continuously with increasing testing temperature up to 130 °C at 100% relative humidity. The membrane exhibited a higher proton conductivity and other comprehensive properties for proton exchange membrane than Nafion-117 at 130 °C under same testing conditions.