Polymer blend latex films: Miscibility and polymer diffusion studied by energy transfer

Fluorescence non-radiative energy transfer experiments were used to study latex blend films composed of high molar mass poly(butyl acrylate-co-methyl methacrylate) (PBA-co-MMA) and much lower molar mass PBA-co-MMA latex of the same chemical composition (50:50 BA:MMA by weight). These blends take advantage of the strong chain length dependence of T_g so that the particles consisting of oligomeric polymer (“low-M”) have a much lower T_g than the corresponding high-M latex. This type of blend represents a useful strategy for obtaining latex coatings with a reduced VOC content. Here we report on experiments which follow the rate at which the low-M polymer mixes via diffusion with the high-M polymer in the latex films. The high-M latex are doubly labeled, containing both donor and acceptor dyes covalently bound to the PBA-co-MMA backbone. Diffusion of the unlabeled low-M polymer into this phase dilutes the dyes, increasing their separation and lowering the quantum efficiency for energy transfer.     

Effect of a coalescing aid on the earliest stages of polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films

In this article we use fluorescence resonance energy transfer (FRET) to investigate how a classic coalescing aid, such as 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate (Texanol?) (TX), acts on the earliest stages of polymer diffusion as the latex film is still drying. In our approach, we temporarily arrest the drying process of a partially wet latex film by sealing it in an airtight chamber previously cooled to near the latex T_g. At these conditions, we are able to effectively stop the drying process and the polymer diffusion. FRET measurements at various locations on such a sample provide us information about the mechanism operating at the initial stages of polymer diffusion as the latex film is still drying. We complete our study with FRET measurements carried out at longer aging times on predried latex films. We analyze our diffusion data in terms of free volume theory and propose a mechanism that can account for the results obtained.     

Influence of a hydrogen-bonding co-monomer on polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films

Small amounts of hydrogen-bonding comonomers such as N-(2-methacryloxyethyl)ethylene urea (MEEU) are often included in latex particle synthesis to promote adhesion of latex films to metals and old surfaces. Little is known about how these monomers affect the latex film formation process. Here we examine the influence of 1-7 wt.% MEEU on butyl acrylate-methyl methacrylate copolymer latex films using fluorescence resonance energy transfer (FRET) measurements, in conjunction with donor- and acceptor-labeled latex particles, to study the rates of polymer diffusion in these films. The presence of MEEU in the copolymer leads to small increases in the polymer glass transition temperature (Tg). It also tends to retard the rate of polymer diffusion. This effect, however, is very sensitive to the humidity of the surrounding atmosphere. It appears that moisture taken up in the film minimizes the influence of MEEU groups on the rate of polymer diffusion.     

Effect of molecular weight on the dissolution properties of polystyrene latex films

An in situ steady-state fluorescence (SSF) technique was applied in order to study the dissolution process of polystyrene (PS) latex films. The effect of the molecular weight M _w of the PS on the dissolution rate was investigated. The PS chains were copolymerized with (1-pyrene)methyl methacrylate in order to make use of pyrene (P) as a fluorescent probe to monitor the dissolution process. Seven different films were prepared from P-labeled PS latex dispersions with different molecular weights at room temperature. These films were then annealed at 200 °C for 15 min to complete the film formation process before dissolution. The dissolution of PS films in a toluene (70 %)–cyclohexane (30 %) mixture was monitored in real time by watching the change in the fluorescence intensity of P, I _P. We used a model that included both case I and case II diffusion kinetics to interpret the results of the dissolution experiments. The relaxation constants k ₀ and the dissolution coefficients D _d of the polymer chains were measured. Two different dissolution coefficients were obtained, which were attributed to the small and long polymer chains in the film, considering the high polydispersity of the polymer. It was also found that both of the D _d values scaled with M _w according to the law D _d ≈ M ^?n .     

Studies of water-soluble oligomers formed in emulsion copolymerization

A polymer chain transfer agent was synthesized by the reaction between poly(vinylbenzyl chloride) latex particles and 2-aminoethanethiol in a basic environment. In subsequent emulsion polymerization reactions, low molecular weight species were formed when waterborn oligomeric radicals diffused to the surface of these seed particles. These low molecular weight oligomers were separated by membrane filtration and their composition and molecular weight weight were analyzed by FTIR and mass spectroscopy. The measured composition results were compared with those that were calculated from the copolymerization equation. The molecular weights were compared with earlier experimental results that were obtained by isolation of oligomers formed when a water-soluble inhibitor was added to a reacting emulsion. Three seeded emulsion copolymerization systems, that is, styrene–acrylic acid, styrenemethacrylic acid, and styrene–methyl methacrylate, were investigated. The distribution of monomer in the water phase and in the copolymer particles was analyzed. The results show that the oligomer compositions for different copolymerization systems can be approximated reasonable well by the copolymerization equation, using the reactivity ratios obtained from bulk copolymerization. The length of the oligomer radicals formed depends on their composition and the properties of the polymer particles, such as surface charge, composition, size, and concentration. © 1994 John Wiley & Sons, Inc.     

The onset of polymer diffusion in a drying acrylate latex: how water initially retards coalescence but ultimately enhances diffusion

The diffusion of polymer chains across the interface between distinct latex particles is the final step in latex film maturation. This step drives the transformation of a honeycomb of compacted latex particles bound by weak surface forces into a mechanically robust film. Knowledge of the onset of this diffusion process is limited. We have examined film formation in butyl acrylate-methyl methacrylate copolymer latex containing 1 wt% methacrylic acid. These films dry via a propagating drying front. We were able, via fluorescence resonance energy transfer measurements, to determine the extent of polymer interdiffusion at 23°C as a function of distance from the edge of the drying front for a series of partly wet latex films. Our apparatus allows us to arrest the latex drying process and to extract interdiffusion information from sub-millimeter regions of the drying film. We have tracked the latex drying process and subsequent polymer diffusion as a function of humidity. We find that adjacent to the drying front, increasing humidity initially delays the onset of interdiffusion, but once this initial barrier is overcome increasing humidity increases the rate of diffusion. This transition occurs within 1–2 mm of the drying front.

Preparation of polymer latex particles carrying salt-responsive fluorescent graft chains

We prepared the novel fluorescent polymer latex particles which can change their fluorescence intensity in response to the increasing NaCl concentration in water. Core polymer latex particles were synthesized by emulsifier-free emulsion polymerization of styrene and 2-(2-chloroisobutyroyloxy)ethyl methacrylate. Hydrophilic polymer chains containing epoxy groups were grafted from the core particles by surface-initiated atom transfer radical copolymerization of methoxy polyethyleneglycol methacrylate (MEO_xMA, x = 4 or 9) and glycidyl methacrylate in aqueous media. After azidation of epoxy groups in graft chains, a water-soluble fluorescent dansyl derivative was successfully coupled with the graft chains by copper-catalyzed azide-alkyne cycloaddition in aqueous media. The wavelength of maximum fluorescence intensity of polymer particles carrying graft chains with longer PEG side chains (x = 9) was slightly blue-shifted (7 nm) and the fluorescence intensity increased (1.35 times) with an increase in NaCl concentration as opposed to polymer particles with shorter PEG chains (x = 4).     

Craze microstructure and molecular entanglements in polystyrene-poly(phenylene oxide) blends

Polystyrene and poly(phenylene oxide) are miscible over the entire range of compositions. Thin films of five blends of high molecular weight polystyrene (PS) with high molecular weight poly(phenylene oxide) (PPO), and four blends of low molecular weight PS (whose molecular weight lies below its entanglement molecular weight M_e) with the same PPO have been prepared. Following bonding of these films to copper grids, crazes were grown by uniaxial straining in air. Suitable crazes were then observed by transmission electron microscopy. From microdensitometry of the image plates it is possible to measure the extension ratio λ_craze within crazes in the nine blends. These measured values are compared with predicted values of λ_max, computed from λ_max = I_ed, where I_e is the chain contour length between entanglements and d is the root mean square end-to-end distance for a chain of molecular weight M_e. For the high molecular weight PS blends λ_max depends on the entanglement properties of both PS and PPO chains. For the low molecular weight PS blends, the PS chains cannot form part of the entanglement network and the correct value of λ_max is obtained from appropriate scaling of the pure PPO value. Comparison of λ_craze and λ_max for both types of blends shows excellent agreement, demonstrating the importance of the entanglement network in determining craze parameters and hence the toughness of a given polymer.     

Effect of soft segment molecular weight on tensile properties of poly(propylene oxide) based polyurethaneureas

Influence of soft segment molecular weight and hard segment content on the morphology, thermomechanical and tensile properties of homologous polyurethaneurea copolymers based on narrow molecular weight poly(propylene oxide)glycol (PPG) oligomers were investigated. A series of polyurethaneureas with hard segment contents of 12–45% by weight and PPG number average molecular weights <M_n> of 2000 to 11,800 g/mol were synthesized and characterized structurally by SAXS and mechanically by DMA and stress strain analysis. Bis(4-isocyanatocyclohexyl)methane and 2-methyl-1,5-diaminopentane were used as the diisocyanate and the chain extender respectively. All copolymers displayed microphase separation by SAXS and DMA. The critical entanglement molecular weight (M_e) of PPG is reported to be around 7700 g/mol. Our mechanical results suggest that when copolymers possess similar hard segment contents and are compared to those based on soft segments with number average molecular weights (M_n) greater than M_e, they generally displayed higher tensile strengths and particularly lower hysteresis and creep than those having soft segment molecular weights below M_e. These results imply that soft segment entanglements in thermoplastic polyurethaneureas may provide a critical contribution to the tensile properties of these copolymers – particularly in the range where the soft segment content is dominant.     

Synthesis and characterization of low relative molecular weight trans‐1,4‐poly(isoprene)

Low relative molecular weight trans‐1,4‐polyisoprene oligomers were synthesized successfully by bulk precipitation and solution polymerization with supported titanium catalyst using hydrogen as relative molecular weight modifier. The effects of polymerization conditions on intrinsic viscosity ([η]), catalyst efficiency (CE) and structure of polymer were studied. Increasing the hydrogen pressure resulted in the decrease of [η] of the polymer. With the increasing of hydrogen pressure and reaction temperature, CE decreased but still maintained above 2500 g polymer/g Ti. The percentage composition of (trans‐1, 4‐unit) in the polymer was over 90% in all results. The crystallinity of polymer was about 50–60% with T_m being about 60°C. The relative molecular weight distribution index (MWD) was quite difference according to the polymerization method. While number average molecular weight (M_n) exceeded 860, polymer turned from viscous materials to fragile wax materials, and then to toughness materials at 1800. Dynamic property testing showed that the additional of this oligomer could increase the wet‐skid resistance of the rubber. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Carboxylic acid-functionalized, core-shell polystyrene@polypyrrole microspheres as platforms for the attachment of CdS nanoparticles

Polypyrrole-coated polystyrene latex particles bearing N-carboxyl functional groups (PS@PPyCOOH) were prepared by the in-situ copolymerization of pyrrole (Py) and the active carboxyl-functionalized pyrrole (PyCOOH) in the presence of 390 nm diameter-sized polystyrene (PS) latex particles. Uncoated PS particles were prepared by emulsion polymerization of styrene. The initial comonomer fractions (in mol%) were 25/75, 50/50, 75/25 and 100/0 for pyrrole and PyCOOH, respectively. The PS@PPyCOOH_x particles, where x stands for the initial molar fraction of PyCOOH (x = 0, 25, 50 or 75%), were characterized in terms of particle size, surface morphology, chemical composition and electrochemical redox activity using transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), FTIR, TGA and cyclic voltammetry respectively. TEM showed an increase of the latex particle diameter after coating by the conducting polymer layer, from 390 nm for uncoated PS to 430 nm for PS@PPyCOOH₅₀ particles, allowing an estimation of the PPyCOOH shell thickness to 20 nm. FTIR and XPS detected PyCOOH repeat units at the surface of the latex particles, indicating that this monomer had indeed copolymerized with pyrrole. The core-shell structure of the PS@PPyCOOH_x particles was confirmed by etching the polystyrene core in THF, leading to the formation of hollow conducting polymer capsules. Positively charged CdS nanoparticles were electrostatically assembled onto the surface of PS@PPyCOOH₅₀ particles, as a function of pH. It was found that, contrarily to unfunctionalized PPy-coated latex particles, PS@PPyCOOH₅₀ particles could be evenly decorated with stabilized CdS nanoparticles, at pH 5.The films of the PS@PPyCOOH@CdS-coated ITO electrodes are shown to be electroactive and electrochemically stable.     

Molecular weight dependent changes with time during latex film formation: a photon transmission study

A photon transmission method was used to probe the change with time of transparency during film formation from latex particles. Two different latex films were prepared from high (HM) and low (LM) molecular weight poly(methyl methacrylate) (PMMA) particles, which were annealed at 10min time intervals at various temperatures above the glass transition T_g. The increase in the transmitted photon intensity I_tr is attributed to the increase in ‘crossing density’ at the junction surface. The back and forth activation energies (ΔE) were measured for HM and LM films and found to be around 29kcalmol^-1 and 53kcalmol^-1, respectively, for a reptating polymer chain across the junction surface. Monte Carlo simulations were performed for photon transmission through a rectangular lattice. The number of transmitted photons N_tr was calculated as a function of the mean free path of the photons. It was observed that N_tr increased similarly to I_tr as the square of the mean free path of the photons increased. © 1998 Society of Chemical Industry     

Film formation of latices with crosslinked particles

Summary The mechanical strength of latex films is caused by the diffusion of chain segments across particle boundaries and the formation of entanglements. This process should be hindered when the film is formed from crosslinked particles with an average network chain length M_c smaller than the entanglement length M_e. This assumption is verified by tensile tests of of crosslinking. In films of too highly crosslinked particles no mechanical strength is developed by annealing above the glass transition temperature.     

Synthesis, characterization, and energy transfer studies of dye-labeled poly(butyl methacrylate) latex particles prepared by miniemulsion polymerization

Poly(butyl methacrylate) (PBMA) latex particles have been copolymerized with new fluorescent naphthalimide dyes by miniemulsion polymerization. A new pair of naphthalimide dye monomers was synthesized and copolymerized with butyl methacrylate (BMA) via miniemulsion polymerization, producing approximately 80 nm diameter particles with a narrow size distribution. We were able to prepare polymers with molecular weights in excess of 100,000 g/mol. We also prepared 30,000 g/mol polymers using 1-dodecanethiol as a chain transfer agent. GPC and UV characterization suggest that nearly all of the dye monomers were incorporated into the PBMA polymer chains. The polymerized naphthalimide dyes can be used as a donor-acceptor pair for fluorescence resonance energy transfer (FRET) experiments. The analysis of FRET experiments is complicated by the slightly non-exponential decay of the donor naphthalimide dye. We propose a simple method to deal with this non-exponential behavior in the data analysis. Using our approach, we find that the Förster radius (R_o) between the donor and the acceptor dyes incorporated in the PBMA latex is 3.8 nm. This value is similar to the 3.6 nm Förster radius of a comparable model dye pair in ethyl acetate obtained by a different method.     

Isolation of the effect of the hairy layer length on the mechanical properties of waterborne coatings

The effect of the acidic hairy layer length on the interdiffusion of polymer between particles and as a consequence on the mechanical properties of the films produced from waterborne coatings has been studied. In order to isolate this effect, latexes with the same particle diameter and molecular weight but stabilized with poly(acrylic acid)-block-poly(butyl acrylate) (PAA-b-PBA) block copolymers of controlled and different lengths were prepared. Tensile strength measurements showed at the macroscopic level that the presence of AA chains in the particle surface reduced the mechanical properties of the films dried at room temperature, being its effect worse the longer the AA chain length. Higher annealing temperatures erased the negative effect of the acidic hairy layer on mechanical properties. The neutralization with NaOH instead of with NH₄OH also led to worse mechanical properties. These macroscopic results were supported by Fluorescence Resonance Energy Transfer (FRET) experiments that showed that at the microscopic level, the extent of interdiffusion occurred slower when the AA chains in the particles surface increased, the annealing temperature was lower and when NaOH was used as neutralizing agent instead of NH₄OH.     

Influence of molecular weight and molecular weight distribution on the tensile properties of amorphous polymers

Tensile property data for polystyrene samples of varying polydispersity are correlated with various parametric measures of molecular weight. Traditional measures of molecular weight, such as M?_n, M?_w, and M?_z, are shown to be unable to account for the variation of tensile properties with molecular weight. However, a new molecular weight parameter, termed the failure property parameter, is able to provide a single relationship between tensile strength and the parameter for both the broad and narrow distribution polymers. The form of this parameter is consistent with its having origins in the view that it is the entanglement network in an amorphous polymer that provides the observed strength properties. Specifically for polystyrene, the failure property parameter results indicate that material below 60,000 molecular weight does not contribute to polymer strength. Although the results of this investigation are specifically for polystyrene, the arguments used to develop the failure property parameter are not dependent on polymer chemical structure. Consequently, we believe that both the concepts and definition of this new parameter are applicable to all amorphous polymers.     

Methacrylate-based polymer films useful in lithographic applications exhibit different glass transition temperature-confinement effects at high and low molecular weight

The effects of confinement on polymer films are important in applications related to photoresists. To optimize resolution, methacrylate polymers used in photoresists are often low molecular weight (MW). We use ellipsometry and fluorescence to study how the glass transition temperature (T_g) is affected by confinement in silica-supported films of low and high MW poly(1-ethylcyclopentyl methacrylate) (PECPMA) and poly(methyl methacrylate) (PMMA). With decreasing nanoscale thickness, T_g is nearly invariant for high MW (M_n = 22.5, 188 and 297 kg/mol) PECPMA but decreases for low MW PECPMA, with T_g – T_g,bulk = −7 to 8 °C in a 27-nm-thick film (M_n = 4.1 kg/mol) via ellipsometry and −15 °C in a 17-nm-thick film (M_n = 4.9 kg/mol) via fluorescence. Fluorescence studies using a 20-nm-thick dye-labeled layer in multilayer, bulk PECPMA films reveal a much greater perturbation to T_g in the free-surface layer for low MW PECPMA, which propagates tens of nanometers into the film. The effect of MW in single-layer monodisperse PMMA films is even more striking; T_g increases with confinement for high MW but decreases for low MW, with T_g – T_g,bulk = 9 °C in a 12-nm-thick film (nominal MW = 509 kg/mol) and −16 °C in a 17-nm-thick film (nominal MW = 3.3 kg/mol). The strong influence of MW on confinement effects in PECPMA and PMMA is in contrast to the previously reported invariance of the effect with MW in supported polystyrene films, reconfirmed here.     

Influence of polymer microstructure on the performance of post‐treated latex‐based pressure sensitive adhesives

Latex‐based butyl acrylate (BA)/acrylic acid (AA)/2‐hydroxyethyl methacrylate (HEMA) pressure sensitive adhesive (PSA) films with various microstructures were heated to improve their performance. The treated PSA films showed significantly better performance than original latex‐based PSA films with similar polymer microstructures. The effect of the heat treatment depended on the polymer microstructure of the untreated PSA films (or corresponding latices). Decreasing the amount of very small sol polymers (i.e., M_x < 2M_e) in gel‐free untreated PSA films, or both very small (i.e., M_x < 2M_e) and very large sol polymers (i.e., M_x > 20M_e) in gel‐containing untreated PSA films led to treated PSA films with significantly better performance. (Note: M_e is the molecular weight between two adjacent entanglement points in a polymer material.) In addition, simultaneously increasing the sol polymer molecular weight (M_w) as well as the size of the chain segments between two adjacent cross‐linking points (M_c) of the gel polymer in the original PSAs resulted in treated PSA films with better performance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Photo-reversible Reaction in Polymer Langmuir-Blodgett Films

Preparation of photoreactive Langmuir-Blodgett (LB) films was carried out using polymers/oligomers prepared from long-chain dialkyl esters of di-and tetra-olefins and having cyclobutane rings in the main chain. These polymers/oligomers formed stable monolayers on a water surface when mixed with arachidic acid. These monolayers could be deposited onto a substrate successfully forming Y-type films. The oligomer LB films were polymerized on irradiation. The polymer LB films showed a photo-reversible process between polymers and oligomers, depending on wavelength of the irradiating light. On the basis of spectral data and molecular weight change, this behaviour was found to be caused by cleavage and formation of cyclobutane rings.     

Formation of nanostructured composites with environmentally-dependent electrical properties based on poly(vinylidene fluoride)-polyaniline core-shell latex system

Submicron poly(vinylidene fluoride) (PVDF)/polyaniline (PANI) core-shell latex particles are synthesized and examined as an active component in a simple conductometric chemical sensor. The structure and physical properties of these particles and nanostructured composite PVDF-PANI polymer films built of them are characterized with transmission electron, atomic force, and helium ion microscopy techniques, differential scanning calorimetry, and conductivity measurements. The nanostructured composite films with conductivity of about 4 × 10⁻⁴ S/cm suitable for sensor applications are prepared by casting from the core-shell particles dispersions on glass substrates patterned with silver electrodes followed by annealing at 180 °C, i.e. above T_m of the PVDF component. Sensor properties of these films are tested by measuring current-voltage (I-V) characteristics in response to varying concentration of NH₃ or HCl vapors. The developed thin film sensor heterostructures with electrically conductive percolation network of PANI as an active component and employing the conductometric detection scheme show high sensitivity to both analytes. However, the polymer material is especially efficient for application to NH₃ sensing with the detection limit as low as 100 ppb, and good reproducible recovery behavior upon repeated exposure to NH₃ at ambient conditions.