A New Family of Zero-Current-Switching (ZCS) PWM Converters

A new family of zero-current-switching (ZCS) pulsewidth-modulated (PWM) converters which uses a new ZCS-PWM switch cell is presented in this paper. The main switch and auxiliary switch operate at ZCS turn-on and turn-off, and all the passive semiconductor devices in the ZCS-PWM converter operate at zero-voltage-switching (ZVS) turn-on and turn-off. Besides operating at constant frequency and with reduced commutation losses, these new converters have no additional current stress in comparison to the hard-switching converter counterpart. The new family of ZCS-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The PWM switch model and state-space averaging approach is used to estimate and examine the steady-state and dynamic character of the system. The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter, rated 1 kW and operating at 30 kHz, are provided in this paper to verify the performance of this new family of converters.     

Novel zero-current-switching PWM converters

This paper presents a new family of pulsewidth-modulated (PWM) converters, featuring soft commutation of the semiconductors at zero current (ZC) in the transistors and zero voltage (ZV) in the rectifiers. Besides operating at constant frequency and with reduced commutation losses, these new converters have output characteristics similar to the hard-switching-PWM counterpart, which means that there is no circulating reactive energy that would cause large conduction losses. The new family of zero-current-switching (ZCS)-PWM converters is suitable for high-power applications using insulated gate bipolar transistors (IGBTs). The advantages of the new ZCS-PWM boost converter employing IGBTs, rated at 1.6 kW and operating at 20 kHz, are presented. This new ZCS operation can reduce the average total power dissipation in the semiconductors practically by half, when compared with the hard-switching method. This new ZCS-PWM boost converter is suitable for high-power applications using IGBTs in power-factor correction. The principle of operation, theoretical analysis, and experimental results of the new ZCS-PWM boost converter are provided in this paper to verify the performance of this new family of converters     

Novel zero-current-switching (ZCS) PWM switch cell minimizingadditional conduction loss

This paper proposes a new zero-current-switching (ZCS) pulsewidth modulation (PWM) switch cell that has no additional conduction loss of the main switch. In this cell, the main switch and the auxiliary switch turn on and turn off under zero-current condition. The diodes commutate softly and the reverse-recovery problems are alleviated. The conduction loss and the current stress of the main switch are minimized, since the resonating current for the soft switching does not flow through the main switch. Based on the proposed ZCS PWM switch cell, a new family of DC-to-DC PWM converters is derived. The new family of ZCS PWM converters is suitable for the high-power applications employing insulated gate bipolar transistors. Among the new family of DC-to-DC PWM converters, a boost converter was taken as an example and has been analyzed. Design guidelines with a design example are described and verified by experimental results from the 2.5 kW prototype boost converter operating at 40 kHz     

Novel zero-Voltage-transition PWM DC-DC converters

A new family of zero-voltage-switching (ZVS) pulsewidth-modulated (PWM) converters that uses a new ZVS-PWM switch cell is presented in this paper. Except for the auxiliary switch, all active and passive semiconductor devices in the ZVS-PWM converters operate at ZVS turn ON and turn OFF. The auxiliary switch operates at zero-current-switching (ZCS) turns ON and OFF. Besides operating at constant frequency, these new converters have no overvoltage across the switches and no additional current stress on the main switch in comparison to the hard-switching converter counterpart. Auxiliary components rated at very small current are used. The principle of operation, theoretical analysis, and experimental results of the new ZVS-PWM boost converter, rated 1 kW, and operating at 80 kHz, are provided in this paper to verify the performance of this new family of converters.     

A new family of zero-voltage-transition PWM converters with dual active auxiliary circuits

A new family of active auxiliary circuits that allow the power switch in single switch, pulsewidth modulated converters to operate with zero-voltage switching is proposed in this paper. The main feature of an auxiliary circuit belonging to this family is that the auxiliary switch can operate with a zero-current switching turn-on and turn-off without increasing the peak current stresses of the main switch. This is an improvement over previous proposed auxiliary circuits where either the auxiliary switch operates with a hard turn-off or the circuit itself increases the peak stresses of the main switch. In this paper, the fundamental principles behind the proposed family of active auxiliary circuits are explained. Based on these principles, an example auxiliary circuit is systematically derived and presented along with several other auxiliary circuits belonging to the new family. The operation of a boost converter operating with the example auxiliary circuit is discussed in detail, and general guidelines for the design and implementation of auxiliary circuits belonging to the new family are given. The feasibility of the example auxiliary circuit is confirmed by experimental results obtained from a 500-W, 100-kHz boost converter laboratory prototype.     

A zero-current-switching PWM flyback converter with a simpleauxiliary switch

A simple and effective approach of turning an isolated hard-switched converter design into a soft-switched one is presented. By adding an auxiliary winding, switch and small capacitor to the conventional pulsewidth modulation (PWM) isolated flyback converter, all switches and diodes are softly turned on and off. No extra active or passive voltage clamp circuit is needed to suppress voltage stress on the switching devices that were usually found in classical converters. A zero-current-switching (ZCS) PWM flyback converter topology with multiple outputs is analyzed and examined. The proposal inherently utilizes the leakage inductance of the “flyback” transformer to achieve ZCS of all switching devices. A complete steady-state DC analysis and the operating principle are described. The performance of an 80 W experimental converter prototype with dual-voltage outputs is included     

An improved boost PWM soft-single-switched converter with lowvoltage and current stresses

This paper presents an improved regenerative soft turn-on and turn-off snubber applied to a boost pulsewidth-modulated (PWM) converter. The boost soft-single-switched converter proposed, which has only a single active switch, is able to operate with soft switching in a PWM way without high voltage and current stresses. This is achieved by using an auxiliary inductor, which is magnetically coupled with the main inductor of the converter. In order to illustrate the operating principle of this new converter, a detailed study, including simulations as well as experimental results, is carried out. The validity of this new converter is guaranteed by the obtained results     

An improved ZCS-PWM commutation cell for IGBT's application

An improved zero-current-switching pulsewidth-modulation (ZCS-PWM) commutation cell is proposed, which is suitable for high-power applications using insulated gate bipolar transistors (IGBTs) as the power switches. It provides ZCS operation for active switches with low-current stress without voltage stress and PWM operating at constant frequency. The main advantage of this cell is a substantial reduction of the resonant current peak through the main switch during the commutation process. Therefore, the RMS current through it is very close to that observed in the hard-switching PWM converters. Also, small ratings auxiliary components can be used. To demonstrate the feasibility of the proposed ZCS-PWM commutation cell, it was applied to a boost converter. Operating principles, theoretical analysis, design guidelines and a design example are described and verified by experimental results obtained from a prototype operating at 40 kHz, with an input voltage rated at 155 V and 1 kW output power. The measured efficiency of the improved ZCS-PWM boost converter is presented and compared with that of hard-switching boost converter and with some ZCS-PWM boost converters presented in the literature. Finally, this paper presents the application of the proposed soft-switching technique in DC-DC nonisolated power converters     

Zero-voltage and zero-current-switching full-bridge PWM converterusing secondary active clamp

A new zero-voltage and zero-current-switching (ZVZCS) full-bridge (FB) pulse width modulation (PWM) power converter is proposed to improve the performance of the previously presented ZVZCS FB PWM power converters. By adding a secondary active clamp and controlling the clamp switch moderately, ZVS (for leading-leg switches) and ZCS (for lagging-leg switches) are achieved without adding any lossy components or the saturable reactor. Many advantages, including simple circuit topology, high efficiency and low cost, make the new power converter attractive for high-voltage and high-power (>10 kW) applications. The principle of operation is explained and analyzed. The features and design considerations of the new power converter are also illustrated and verified on a 1.8 kW 100 kHz IGBT-based experimental circuit     

A novel ZCS-PWM power-factor preregulator with reduced conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Nine transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 50 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.3% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.     

Self-commutated auxiliary circuit ZVT PWM converters

This paper introduces a novel class of zero voltage transition (ZVT) DC/DC pulse-width modulation (PWM) converters that use a resonant inductance-capacitance (L-C) circuit connected to the auxiliary switch, which is termed a self-commutated auxiliary circuit. It provides a simple and reliable means of achieving zero-current conditions (ZCS) for auxiliary switch commutations under wide line and load ranges, without the inclusion of any kind of DC voltage source. Furthermore, this auxiliary circuit is placed in parallel with the main power converter, retaining the ZVT characteristics. The self-commutated auxiliary circuit ZVT PWM boost is analyzed, and its feasibility and reliability are confirmed by experimental results obtained from laboratory prototypes rated at 1 kW and 100 kHz.     

Zero-voltage-switching half-bridge DC-DC converter with modified PWM control method

Asymmetric control scheme is an approach to achieve zero-voltage switching (ZVS) for half-bridge isolated dc-dc converters. However, it is not suited for wide range of input voltage due to the uneven voltage and current components stresses. This paper presents a novel "duty-cycle-shifted pulse-width modulated" (DCS PWM) control scheme for half-bridge isolated dc-dc converters to achieve ZVS operation for one of the two switches without causing the asymmetric penalties in the asymmetric control and without adding additional components. Based on the DCS PWM control scheme, an active-clamp branch comprising an auxiliary switch and a diode is added across the isolation transformer primary winding in the half-bridge converter to achieve ZVS for the other main switch by utilizing energy stored in the transformer leakage inductance. Moreover, the auxiliary switch also operates at ZVS and zero-current switching (ZCS) conditions. Furthermore, during the off-time period, the ringing resulted from the oscillation between the transformer leakage inductance and the junction capacitance of two switches is eliminated owing to the active-clamp branch and DCS PWM control scheme. Hence, switching losses and leakage-inductance-related losses are significantly reduced, which provides the converter with the potential to operate at higher efficiencies and higher switching frequencies. The principle of operation and key features of the proposed DCS PWM control scheme and two ZVS half-bridge topologies are illustrated and experimentally verified.     

A new single-phase ZCS-PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high-power-factor rectifier, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and zero-voltage switching (ZVS) in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved because of the following reasons: 1) the circulating current for the soft switching flows only through the auxiliary circuit; 2) a minimum number of switching devices are involved in the circulating current path; and 3) the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM-switch model is used to predict the system performance. A prototype rated at 1 kW, operating at 60 kHz, with an input alternating current voltage of 220 V/sub rms/ and an output voltage of 400 V/sub dc/, has been implemented in laboratory. An efficiency of 98.3% and a power factor over 0.99 have been measured. Analysis, design, and the control circuitry are also presented in this paper.     

A true ZCZVT commutation cell for PWM converters

This paper introduces a true zero-current and zero-voltage transition (ZCZVT) commutation cell for DC-DC pulsewidth modulation (PWM) converters operating with an input voltage less than half the output voltage. It provides zero-current switching (ZCS) and zero-voltage switching (ZVS) simultaneously, at both turn on and turn off of the main switch and ZVS for the main diode. The proposed soft-switching technique is suitable for both minority and majority carrier semiconductor devices and can be implemented in several DC-DC PWM converters. The ZCZVT commutation cell is placed out of the power path, and, therefore, there are no voltage stresses on power semiconductor devices. The commutation cell consists of a few auxiliary devices, rated at low power, and it is only activated during the main switch commutations. The ZCZVT commutation cell, applied to a boost converter, has been analyzed theoretically and verified experimentally. A 1 kW boost converter operating at 40 kHz with an efficiency of 97.9% demonstrates the feasibility of the proposed commutation cell     

Novel ZVT-PWM converters with active snubbers

An active snubber cell is proposed to contrive zero-voltage-transition (ZVT) pulsewidth-modulated (ZVT-PWM) converters. Except for the auxiliary switch, all active and passive semiconductor devices in a ZVT-PWM converter operate at zero-voltage-switching (ZVS) turn on and turn off. The auxiliary switch operates at ZVS turn off and near zero current-switching (ZCS) turn on. An analytical study on a boost ZVT-PWM converter with the proposed active snubber cell is presented in detail. A 750 W 80 kHz prototype of the boost ZVT-PWM converter has been built in the laboratory to experimentally verify the analysis. Six basic ZVT-PWM converters can be easily created by attaching the proposed active snubber cells to conventional PWM converters. A detailed design procedure of the proposed active snubber cell is also presented in this paper     

一种新型软开关DC-DC PWM升压变换器设计

为提高转换效率并降低电源开关的电流应力,提出一种基于新型有源缓冲电路的PWM DC-DC升压变换器。该有源缓冲电路使用ZVT—ZCT软开关技术,分别提供了总开关ZVT开启及ZCT闭合、辅助开关ZCS开启及ZCT闭合。消除了总开关额外的电流及电压应力,消除了辅助开关电压应力,且有源缓冲电路的耦合电感降低了电流应力。另外,通过连续将二极管添加到辅助开关电路,防止来自共振电路的输入电流应力进入总开关。实验结果表明,相比传统的PWM变换器,新的DC-DC PWM升压变换器在满负荷时电流应力降低且总体效率能达到98.7%。     

Family of Soft-Switching PWM Converters With Current Sharing in Switches

In this paper, a new family of soft-switching pulsewidth modulation (PWM) converters is introduced. In this family of converters, two switches operate out of phase and share the output current while providing soft-switching condition for each other. A buck converter, from this family of converters, is analyzed and its operating modes are discussed. The adoption of regular PWM control circuit to the proposed converters is presented. A prototype converter is implemented and its experimental results are illustrated.     

A zero-voltage-switched PWM boost converter with an energyfeedforward auxiliary circuit

A zero-voltage-switched (ZVS) pulsewidth-modulated (PWM) boost converter with an energy feedforward auxiliary circuit is proposed in this paper. The auxiliary circuit, which is a resonant circuit consisting of a switch and passive components, ensures that the converter's main switch and boost diode operate with soft switching. This converter can function with PWM control because the auxiliary resonant circuit operates for a small fraction of the switching cycle. Since the auxiliary circuit is a resonant circuit, the auxiliary switch itself has both a soft turn on and turn off, resulting in reduced switching losses and electromagnetic interference (EMI). This is unlike other proposed ZVS boost converters with auxiliary circuits where the auxiliary switch has a hard turn off. Peak switch stresses are only slightly higher than those found in a conventional PWM boost converter because part of the energy that would otherwise circulate in the auxiliary circuit and drastically increase peak switch stresses is fed to the load. In this paper, the operation of the converter is explained and analyzed, design guidelines are given, and experimental results obtained from a prototype are presented. The proposed converter is found to be about 2%-3% more efficient than the conventional PWM boost converter     

Zero-voltage and zero-current-switching PWM hybrid full-bridge three-level converter

This paper proposes a zero-voltage and zero-current-switching pulsewidth modulation hybrid full-bridge three-level (ZVZCS PWM H-FB TL) converter, which has a TL leg and a two-level leg. The voltage stress of the switches of the TL leg is half of the input voltage, and the switches can realize ZVS, so MOSFETs can be adopted; the voltage stress of the switches of the two-level leg is the input voltage, and the switches can realize ZCS, so IGBT can be adopted. The secondary rectified voltage is a TL waveform having lower high-frequency content compared with that of the traditional FB converters, which leads to the reduction of the output filter inductance. The input current of the converter has quite little ripple, so the input filter can also be significantly reduced. The operation principle of the proposed converter is analyzed and verified by the experimental results. Several ZVZCS PWM H-FB TL converters are also proposed in this paper.     

Novel zero-voltage and zero-current-switching (ZVZCS) full-bridge PWM converter using coupled output inductor

A novel zero-voltage and zero-current-switching (ZVZCS) full-bridge pulse-width-modulated (PWM) converter is proposed to improve the previously proposed ZVZCS full-bridge PWM converters. By employing a simple auxiliary circuit with neither lossy components nor active switches, soft-switching of the primary switches is achieved. The proposed converter has many advantages such as simple auxiliary circuit, high efficiency, low voltage stress of the rectifier diode and self-adjustment of the circulating current, which make the proposed converter attractive for the high voltage and high power applications. The principles of operation and design considerations are presented and verified on the 4 kW experimental converter operating at 80 kHz.