Modeling Superheated Steam Vacuum Drying of Wood

Abstract

A two-dimensional mathematical model developed for vacuum-contact drying of wood was adapted to simulate superheated steam vacuum drying. The moisture and heat equations are based on the water potential concept whereas the pressure equation is formulated considering unsteady-state mass conservation of dry air. A drying test conducted on sugar maple sapwood in a laboratory vacuum kiln was used to infer the convective mass and heat transfer coefficients through a curve fitting technique. The average air velocity was 2.5 m s^?1 and the dry-bulb temperature varied between 60 and 66°C. The ambient pressure varied from 15 to 11 kPa. Simulation results indicate that heat and mass transfer coefficients are moisture content dependent. The simulated drying curve based on transfer coefficients calculated from boundary layer theory poorly fits experimental results. The functional relation for the relative permeability of wood to air is a key parameter in predicting the pressure evolution in wood in the course of drying. In the case of small vacuum kilns, radiant heat can contribute substantially to the total heat transfer to the evaporative surface at the early stages of drying. As for conventional drying, the air velocity could be reduced at the latter stage of drying with little or no change to the drying rate.     

Superheated Steam Vacuum Drying of Rubberwood

The effect of superheated steam vacuum drying (SSVD) on the drying time and mechanical properties of rubberwood was studied. Rubberwood boards with dimensions of 1000 mm × 76.2 mm × 25.4 mm were dried at 86.7–89.3 kPa vacuum pressure (14.6–12.0 kPa absolute) and temperatures of 60, 70, and 80°C. Superheated steam at 110°C was injected intermittently to relieve stress buildup in wood and eliminate cracking. The prong test was used to evaluate the initial acceptability of the dried wood and the mechanical properties of wood were measured. From this study, the total drying time was reduced from 168 h to less than 20 h (MC reduction from 0.80 to 0.06 db). In addition, compared to the reference values shown in the parentheses, the shear parallel-to-grain, the compression parallel-to-grain, the compression perpendicular-to-grain, the modulus of rupture (MOR), the modulus of elasticity (MOE), and the hardness for the optimum drying temperature of 70°C were 28.87 (11.0) MPa, 59.09 (32.0) MPa, 21.09 (5.0) MPa, 101.97 (66.0) MPa, 9838.5 (9240.0) MPa, and 6475 (4350) N, respectively. Thus, the vacuum-dried wood showed a 32% increase in hardness, a 12% increase in compression parallel-to-grain, and an 88% increase in shear parallel-to-grain.     

A Mathematical Model for Vacuum Far-Infrared Drying of Potato Slices

A mathematical model of mass and heat transfer for vacuum far-infrared drying of potato slices is introduced in this study on the basis of energy and diffusion equations. The finite difference method is used to mathematically simulate the sample temperature and moisture content in different drying conditions. Calculated results are compared with the experimental findings at varying conditions of heater temperature (120°C, 140°C, and 160°C), chamber pressure (1500, 8000, and 15000 Pa), sample thickness (0.004, 0.006, and 0.008 m), and radiation distance (0.08, 0.12, and 0.16 m). Comparison results show that the model fits well the changes in sample temperature and moisture content at different times of drying, with the values of the coefficient of determination close to 1.0 and the relative error values less than 10%.     

Study of Intermittent Low-Pressure Superheated Steam and Vacuum Drying of a Heat-Sensitive Material

Low-pressure superheated steam drying (LPSSD) has recently been applied to drying of various heat-sensitive foods and bioproducts with success. Several studies have shown that the quality of LPSSD-dried products is superior to that obtained using conventional hot air or vacuum drying. However, drying time and energy consumption for LPSSD is generally greater than that for vacuum drying. Therefore, it is necessary to examine different methodologies to improve the energy efficiency of LPSSD. An intermittent drying scheme is one possible method to reduce the energy consumption of the process while maintaining the desired product quality. In this study, the effect of intermittent supply of energy (through an electric heater and steam injection to the dryer) and vacuum (through the use of a vacuum pump) at various intermittency values or on:off periods (10:5, 10:10 and 10:20 min in the case of intermittent supply of energy and 5:0, 5:5, and 5:10 min in the case of intermittent supply of vacuum) at the on-period setting temperatures of 70, 80, and 90°C on the drying kinetics and heat transfer behavior of the drying samples (banana chips) was studied. The effects of these intermittent drying schemes and conditions on the quality parameters of dried banana chips; i.e., color, shrinkage, texture, and ascorbic acid retention, were also studied. Finally, the energy consumption values for intermittent LPSSD and vacuum drying were monitored through the effective (or net) drying time at various intermittent drying conditions and compared with those using continuous LPSSD and vacuum drying.     

Drying Characteristics In Superheated Steam Drying at Reduced Pressure

The superheated steam drying at reduced pressure is performed, and the effects of operational conditions such as drying pressure and temperature on the drying characteristics are examined. In order to obtain the basic guideline for the design of the superheated steam dryer at reduced pressure, the heat flux to sample was calculated and the optimal conditions were estimated.

After the sample temperature reached at the boiling point, the temperature was maintained at the boiling point and the drying rate became almost constant. Once the sample was dried out, the temperature suddenly increased up to the drying gas temperature. From the calculation of combined heat flux, the followings were found. The contribution of radiative heat transfer to the combined heat flux became larger as the drying pressure was lower. The combined heat flux had a maximum value against the drying pressure. The optimum drying pressure, which gave the maximum heat flux, became lower as the drying gas temperature decreased. It was found that reduction in the drying pressure is effective for the enhancement in drying performance.     

Simulation of Superheated Steam Drying from Coupling Models

Modeling of the transfer between a porous medium and its surroundings is commonly made using transfer coefficients that are theoretically well known only under boundary layer hypothesis. The resolution of Navier-Stokes equations in the surroundings of the product in order to get information about the boundary conditions avoids the classical use of these transfer coefficients. In this article, a modeling and a simulation of superheated steam drying of a rectangular piece of porous medium is proposed using a coupling method between a porous medium code and a CFD software. In some cases of superheated steam drying, even if a thermal boundary layer exists, a mass boundary layer cannot be defined. Moreover, boiling occurs during the process. An analysis of the interfacial transfer coupled with the analysis of the temperature, moisture content, and pressure profiles inside the porous medium is proposed.     

Simulation of Superheated Steam Drying from Coupling Models

Modeling of the transfer between a porous medium and its surroundings is commonly made using transfer coefficients that are theoretically well known only under boundary layer hypothesis. The resolution of Navier–Stokes equations in the surroundings of the product in order to get information about the boundary conditions avoids the classical use of these transfer coefficients. In this article, a modeling and a simulation of superheated steam drying of a rectangular piece of porous medium is proposed using a coupling method between a porous medium code and a CFD software. In some cases of superheated steam drying, even if a thermal boundary layer exists, a mass boundary layer cannot be defined. Moreover, boiling occurs during the process. An analysis of the interfacial transfer coupled with the analysis of the temperature, moisture content, and pressure profiles inside the porous medium is proposed.     

Drying Characteristics In Superheated Steam Drying at Reduced Pressure

Abstract

The superheated steam drying at reduced pressure is performed, and the effects of operational conditions such as drying pressure and temperature on the drying characteristics are examined. In order to obtain the basic guideline for the design of the superheated steam dryer at reduced pressure, the heat flux to sample was calculated and the optimal conditions were estimated.

After the sample temperature reached at the boiling point, the temperature was maintained at the boiling point and the drying rate became almost constant. Once the sample was dried out, the temperature suddenly increased up to the drying gas temperature. From the calculation of combined heat flux, the followings were found. The contribution of radiative heat transfer to the combined heat flux became larger as the drying pressure was lower. The combined heat flux had a maximum value against the drying pressure. The optimum drying pressure, which gave the maximum heat flux, became lower as the drying gas temperature decreased. It was found that reduction in the drying pressure is effective for the enhancement in drying performance.     

Status and Developments of Drying Low Rank Coal with Superheated Steam in China

Superheated steam drying (SSD) of low rank coal (LRC) is applied to improve the heating value and thermal efficiency and to reduce greenhouse gas emissions and the danger of spontaneous combustion. It is essential to understand the fundamental aspects of drying LRC with superheated steam supported by funds in China and the development of clean coal technology. It is also important to promote the level of scientific technology relevant to safe energy strategies. The background of SSD based on China's unique energy structure and coal production situation are presented in this article. A comprehensive overview on progress and mechanisms of SSD is provided, including the status of drying technology supported by funds in China, distribution of project field and important research institutions, physical and chemical structure of water in coal, heat and mass transfer processes, mathematical models, and some results for wood, food, hot gas, etc., with particular reference to SSD in drying of LRC in China. There are still many challenges in the application of SSD of LRC in very large-scale power plants, drying equipment, and control technology. Advanced SSD sponsored by the fund project in China shows important significance to energy savings and reducing greenhouse gas emissions.     

Superheated Steam Drying of Single Wood Particles: Modeling and Comparative Study with Hot Air Drying

A deterministic model is developed to describe the superheated steam drying process of single wood particles. A comparison between calculated data and experimental observations infers that the moisture‐dependent effective diffusivity is suitable to be used for beechwood material drying. To reduce the computational cost of the deterministic drying model, a semi‐empirical model is proposed within the framework of a reaction engineering approach (REA). The validity of the proposed model is checked by comparing against experimental data from literature. The experimental drying behavior may fairly be reflected by the reduced model. Due to the simplicity and predictive ability of the REA model, this semi‐empirical model can be implemented to describe heat and mass transfer between a population of single particles and a drying agent in dryer models.     

Drying Characteristics of Coriander Seed Particles in a Reduced Pressure Superheated Steam Fluidized Bed

Drying characteristics of coriander seed particles were experimentally analyzed in a reduced pressure superheated steam fluidized bed. The typical moisture gain, reported in some other studies during the warm-up period of the process, was reduced in most of the cases by supplying additional heat into the column. The experimental results demonstrated that the drying rate increases and the equilibrium moisture content decreases by increasing the operating temperature. However, variation of the operating pressure (40–67 kPa) and the superficial steam velocity (2.3–4.0 m/s) did not present significant effects on the moisture contents. The degree of superheating was found to be the most important parameter for the process. The experiments also showed that the equilibrium moisture content decreases upon increasing the degree of superheating. Finally, employing a reduced pressure superheated steam fluidized bed appears as an option to carry out drying processes at relatively lower temperatures.     

Drying of Pepper Seed Particles in a Superheated Steam Fluidized Bed Operating at Reduced Pressure

A series of drying experiments was performed in a reduced-pressure superheated steam fluidized bed, employing pepper seed particles and some novel data were obtained. Experiments were carried out using different chamber pressures (40–67 kPa), temperatures (90–122°C), steam velocities (2.35–4.10 m/s), and mass flow rates (0.0049–0.0134 kg/s). In the majority of the experiments, the moisture gain observed in some other studies in the warm-up period of the process was prevented through some supplementary heat provided to the column. The drying rate was found to be increasing by operating temperature; however, it was not affected much by the superficial gas velocity and the operating pressure. Nevertheless, the reduced pressure operation increases the degree of superheating that appears as the most important parameter of the process. The experimental results showed that the equilibrium moisture content decreases by the increasing degree of superheating. On the other hand, the critical moisture content assumes higher values for the greater degrees of superheating. It was concluded that a relatively lower temperature process can be achieved through a reduced-pressure superheated steam fluidized bed.     

Microwave,Vacuum, and Air Drying Characteristics of Collard Leaves

Collard leaves (Brassica oleracea L. var. acephala) with an initial moisture content of 6.65 on percentage dry basis (%db) were dried by three different drying methods: microwave, air, and vacuum. Samples of fresh leaves, 25 g each, were dried until their moisture was down to 0.1 on a dry basis. The following drying levels were used in each of the drying processes: 350, 500, 650, 750, 850, and 1000 W for microwave drying; 50, 75, 100, 125, 150, and 175°C for air drying; and 0.4, 50, and 100 mmHg at 50 and 75°C for vacuum drying, respectively. Drying times ranged between 2.5 to 7.5 min, 8 to 210 min, and 35 to 195 min for microwave, air, and vacuum drying, respectively. The data obtained compared well with a thin-layer drying model. Microwave drying at 750 W provided optimal results with respect to drying time, color, and ascorbic acid content (vitamin C).     

Energy Analysis on Use of Air and Superheated Steam as Drying Media

ABSTRACT

The physical properties of air and superheated steam were analysed in a range of temperature applied in paper and paperboard drying processes. On the basis of tests carried out on a pilot stand the values of energy indices for air and steam drying processes are compared. With the drying media temperature as T_m = 300°C, nozzle velocity v= 60m/s and using the Huang and Mujumdar model as well as relationships given by Chance a compartive analysis of the results has been carried out Variation of several indices in the range of temperatures 100-600°C and various nozzle velocities was studied.     

Evaluation of Three Semi-empirical Models for Superheated Steam Vacuum Drying of Timbers

Abstract

Superheated steam drying at sub-atmospheric pressure (SSV) has been successfully employed in Europe and Asia for drying some types of timbers, showing that drying time could be reduced by 50% with respect to conventional drying without significant losses in the quality of the final product. This reduction is the consequence of a different heat and mass transfer control mechanism. Since SSV drying is carried out in absence of gaseous air, diffusion of the generated vapor is not a limiting factor and drying rate becomes more dependent on heat transference. Therefore, classical interpretation of timber drying as a process based on moisture migration control is not applicable to SSV. This work is targeting the development and validation of a simplified semi-empirical model for SSV drying of timbers. Mathematical representation of the proposed model is uncomplicated and straightforward to apply, and the comparison between model predicted and experimental data showed a high degree of agreement under variable drying conditions.     

Evaluation of Three Semi-empirical Models for Superheated Steam Vacuum Drying of Timbers

Superheated steam drying at sub-atmospheric pressure (SSV) has been successfully employed in Europe and Asia for drying some types of timbers, showing that drying time could be reduced by 50% with respect to conventional drying without significant losses in the quality of the final product. This reduction is the consequence of a different heat and mass transfer control mechanism. Since SSV drying is carried out in absence of gaseous air, diffusion of the generated vapor is not a limiting factor and drying rate becomes more dependent on heat transference. Therefore, classical interpretation of timber drying as a process based on moisture migration control is not applicable to SSV. This work is targeting the development and validation of a simplified semi-empirical model for SSV drying of timbers. Mathematical representation of the proposed model is uncomplicated and straightforward to apply, and the comparison between model predicted and experimental data showed a high degree of agreement under variable drying conditions.     

Multiscale Modeling of Superheated Steam Drying of Particulate Materials

A multiscale model for predicting the superheated steam drying behavior of a packed bed filled with particulate porous material is presented. By using a reaction engineering approach (REA) a semi-empirical model is developed that can describe the heat and mass transfer between a single particle and the surrounding drying agent. By analogy between superheated steam drying and hot air drying, the relative activation energy of the REA model is formulated. Next, the single-particle drying model is fed into a continuum-scale model of a packed bed. The temperature and moisture content of the solid and the vapor temperature are successfully predicted by the bed-scale model. To endow the bed-scale model with predictive capabilities, simulation results are compared with experimental literature data.     

Vacuum Contact Drying Kinetics: An Experimental Parametric Study

Abstract

Vacuum contact drying kinetics of a model system consisting of nonporous glass beads and water has been experimentally measured on a laboratory scale. A methodology for determination of drying curves from experimental data in a statistically robust way has been developed. The effects of jacket temperature, head-space pressure, particle bed depth, vessel diameter, and particle size on drying rate during constant and falling rate periods have been studied. It was found that in the range of parameters investigated, drying rate does not depend on the means of realization of the driving force (by temperature or pressure); drying rate in the constant-rate period decreases with increasing bed depth while the overall heat-transfer rate increases due to increased surface area. A very strong dependence of drying rate and regime on particle size was observed; the constant-rate period disappeared for small particles.     

Vacuum Contact Drying Kinetics: An Experimental Parametric Study

Vacuum contact drying kinetics of a model system consisting of nonporous glass beads and water has been experimentally measured on a laboratory scale. A methodology for determination of drying curves from experimental data in a statistically robust way has been developed. The effects of jacket temperature, head-space pressure, particle bed depth, vessel diameter, and particle size on drying rate during constant and falling rate periods have been studied. It was found that in the range of parameters investigated, drying rate does not depend on the means of realization of the driving force (by temperature or pressure); drying rate in the constant-rate period decreases with increasing bed depth while the overall heat-transfer rate increases due to increased surface area. A very strong dependence of drying rate and regime on particle size was observed; the constant-rate period disappeared for small particles.