浅析CO_2汽提法尿素装置合成系统的NH_3/CO_2

介绍CO2汽提法尿素装置合成系统的NH3/CO2的控制方法,合成系统NH3/CO2异常的症状,判断方法,偏离正常时的处理和防范措施。     

Kinetics of CO and H2 oxidation over CuO-CeO2 catalyst in H2 mixtures with CO2 and H2O

The kinetics of CO and H₂ oxidation over a CuO-CeO₂ catalyst were simultaneously investigated under reaction conditions of preferential CO oxidation (PROX) in hydrogen-rich mixtures with CO₂ and H₂O. An integral packed-bed tubular reactor was used to produce kinetic data for power-law kinetics for both CO and H₂ oxidations. The experimental results showed that the CO oxidation rate was essentially independent of H₂ and O₂ concentrations, while the H₂ oxidation rate was practically independent of CO and O₂ concentrations. In the CO oxidation, the reaction orders were 0.91, −0.37 and −0.62 with respect to the partial pressure of CO, CO₂ and H₂O, respectively. In the H₂ oxidation, the orders were 1.0, −0.48 and −0.69 with respect to the partial pressure of H₂, CO₂ and H₂O, respectively. The activation energies of the CO oxidation and the H₂ oxidation were 94.4 and 142 kJ/mol, respectively. The rate expressions of both oxidations were able to predict the performance of the PROX reactor with accuracy. The independence between the CO and the H₂ oxidation suggested different sites for CO and H₂ adsorption on the CuO-CeO₂ catalyst. Based on the results, we proposed a new reaction model for the preferential CO oxidation. The model assumes that CO adsorbs selectively on the Cu⁺ sites; H₂ dissociates and adsorbs on the Cu⁰ sites; the adsorbed species migrates to the interface between the copper components and the ceria support, and reacts there with the oxygen supplied by the ceria support; and the oxygen deficiency on the support is replenished by the oxygen in the reaction mixture.     

Tuning porosity of coal-derived activated carbons for CO2 adsorption

A simple method was developed to tune the porosity of coal-derived activated carbons, which provided a model adsorbent system to investigate the volumetric CO₂ adsorption performance. Specifically, the method involved the variation of the activation temperature in a K₂CO₃ induced chemical activation process which could yield activated carbons with defined microporous (< 2 nm, including ultra-microporous < 1 nm) and meso-micro-porous structures. CO₂ adsorption isotherms revealed that the microporous activated carbon has the highest measured CO₂ adsorption capacity (6.0 mmol∙g^–1 at 0 °C and 4.1 mmol∙g^–1 at 25 °C), whilst ultra-microporous activated carbon with a high packing density exhibited the highest normalized capacity with respect to packing volume (1.8 mmol∙cm⁻³ at 0 °C and 1.3 mmol∙cm^–3 at 25 °C), which is significant. Both experimental correlation analysis and molecular dynamics simulation demonstrated that (i) volumetric CO₂ adsorption capacity is directly proportional to the ultra-micropore volume, and (ii) an increase in micropore sizes is beneficial to improve the volumetric capacity, but may lead a low CO₂ adsorption density and thus low pore space utilization efficiency. The adsorption experiments on the activated carbons established the criterion for designing CO₂ adsorbents with high volumetric adsorption capacity.     

二氧化碳液化与输送技术

CO2过度排放导致的环境问题使世界各国都在想方设法将其回收后埋存或利用。但是,CO2的资源地离利用地一般较远,而且CO2在常温常压下为气态,如何将CO2安全经济地运输到目的地成为二氧化碳捕集技术大规模利用的技术关键。研究表明,采用液体输送方式可以降低系统能耗和成本。文章分析对比了不同二氧化碳液化方法的优劣性,并探讨了管线输送中需要注意的问题。     

Characterization and catalytic activity of soft-templated NiO-CeO2 mixed oxides for CO and CO2 co-methanation

Nanosized NiO,CeO₂ and NiO-CeO₂ mixed oxides with different Ni/Ce molar ratios were prepared by the soft template method.All the samples were characterized by different techniques as to their chemical composition,structure,morphology and texture.On the catalysts submitted to the same reduction pretreatment adopted for the activity tests the surface basic properties and specific metal surface area were also determined.NiO and CeO₂ nanocrystals of about 4 nm in size were obtained,regardless of the Ni/Ce molar ratio.The Raman and X-ray photoelectron spectroscopy results proved the formation of defective sites at the NiO-CeO₂ interface,where Ni species are in strong interaction with the support.The microcalorimetric and Fourier transform infrared analyses of the reduced samples highlighted that,unlike metallic nickel,CeO₂ is able to effectively adsorb CO₂,forming carbonates and hydrogen carbonates.After reduction in H2 at 400°C for 1 h,the catalytic performance was studied in the CO and CO₂ co-methanation reaction.Catalytic tests were performed at atmospheric pressure and 300°C,using CO/CO₂/H₂ molar compositions of 1/1/7 or 1/1/5,and space velocities equal to 72000 or 450000 cm³?h^-1?gcat^-1.Whereas CO was almost completely hydrogenated in any investigated experimental conditions,CO₂ conversion was strongly affected by both the CO/CO₂/H₂ ratio and the space velocity.The faster and definitely preferred CO hydrogenation was explained in the light of the different mechanisms of CO and CO₂ methanation.On a selected sample,the influence of the reaction temperature and of a higher number of space velocity values,as well as the stability,were also studied.Provided that the Ni content is optimized,the NiCe system investigated was very promising,being highly active for the CO_x co-methanation reaction in a wide range of operating conditions and stable(up to 50 h)also when submitted to thermal stress.     

Regeneration of Pd/TiO2 catalyst deactivated in reductive CCl4 transformations by the treatment with supercritical CO2, ozone in supercritical CO2 or oxygen plasma

Carbonaceous deposits formation was established as the primary reason of Pd/TiO₂ catalyst deactivation during reductive processing of CCl₄ to form hydrodechlorination and oligomerization products. Three methods of carbonaceous deposits elimination were tested: (1) extraction by supercritical CO₂, (2) oxidation by ozone in supercritical CO₂, and (3) low-temperature glow-discharge oxygen plasma treatment. Synchronic thermal analysis confirms effective carbonaceous deposits removal during regeneration by ozone or low temperature glow-discharge oxygen plasma; by XPS deep oxidation of surface Pd after oxidative treatment (by ozone or oxygen plasma) was found. Thus H₂ reduction was proposed as the second step making possible full regeneration of initial catalytic activity of Pd/TiO₂.     

A CO and CO2 tolerating (La0.9Ca0.1)2(Ni0.75Cu0.25)O4+d Ruddlesden-Popper membrane for oxygen separation

A series of novel dense mixed conducting ceramic membranes based on K₂NiF₄-type (La_1–xCa_x)₂ (Ni_0.75Cu_0.25)O_4+δ was successfully prepared through a sol-gel route. Their chemical compatibility, oxygen permeability, CO and CO₂ tolerance, and long-term CO₂ resistance regarding phase composition and crystal structure at different atmospheres were studied. The results show that higher Ca contents in the material lead to the formation of CaCO₃. A constant oxygen permeation flux of about 0.63 mL·min⁻¹·cm⁻² at 1173 K through a 0.65 mm thick membrane was measured for (La_0.9Ca_0.1)₂ (Ni_0.75Cu_0.25)O_4+δ, using either helium or pure CO₂ as sweep gas. Steady oxygen fluxes with no sign of deterioration of this membrane were observed with increasing CO₂ concentration. The membrane showed excellent chemical stability towards CO₂ for more than 1360 h and phase stability in presence of CO for 4 h at high temperature. In addition, this membrane did not deteriorate in a high-energy CO₂ plasma. The present work demonstrates that this (La_0.9Ca_0.1)₂(Ni_0.75Cu_0.25)O_4+δ membrane is a promising chemically robust candidate for oxygen separation applications.     

Methanol synthesis from CO2-rich syngas over a ZrO2 doped CuZnO catalyst

ZrO₂-doped CuZnO catalyst prepared by successive-precipitation method was investigated by ICP-AES, BET, TEM, XRD, EXAFS, H₂-TPR and CO/CO₂ hydrogenation. The active phase of copper in CuZnO catalyst prepared by co-precipitation method was well-crystallized. The presence of ZrO₂ led to a high copper dispersion, which was distinctive from CuZnO. Though the activity for carbon monoxide hydrogenation was little lower than that of CuZnO catalyst, ZrO₂-doped CuZnO catalyst showed much higher activity and selectivity towards methanol synthesis from carbon dioxide hydrogenation. Moreover, ZrO₂-doped CuZnO catalyst showed high performance for methanol synthesis from CO₂-rich syngas.     

Preparation of Cu/ZrO2 catalysts for methanol synthesis from CO2/H2

Cu/ZrO₂ catalysts for methanol synthesis from CO₂/H₂ were respectively prepared by deposition coprecipitation (DP) and solid state reaction (SR) methods. There is an intimate interaction between copper and zirconia, which strongly affects the reduction property and catalytic performance of the catalysts. The stronger the interaction, the lower the reduction temperature and the better the performance of the catalysts. Surface area, pore structure and crystal structure of the catalysts are mainly controlled by preparation methods and alkalinity of synthesis system. The conversion of CO₂ and selectivity of methanol are higher for DP catalysts than for SP catalysts.     

Nickel(II) ion-intercalated MXene membranes for enhanced H2/CO2 separation

Hydrogen fuel has been embraced as a potential long-term solution to the growing demand for clean energy. A membrane-assisted separation is promising in producing high-purity H₂. Molecular sieving membranes (MSMs) are endowed with high gas selectivity and permeability because their well-defined micropores can facilitate molecular exclusion, diffusion, and adsorption. In this work, MXene nanosheets intercalated with Ni²⁺ were assembled to form an MSM supported on Al₂O₃ hollow fiber via a vacuum-assisted filtration and drying process. The prepared membranes showed excellent H₂/CO₂ mixture separation performance at room temperature. Separation factor reached 615 with a hydrogen permeance of 8.35 × 10⁻⁸ mol·m⁻²·s⁻¹·Pa⁻¹. Compared with the original Ti₃C₂T_x/Al₂O₃ hollow fiber membranes, the permeation of hydrogen through the Ni²⁺-Ti₃C₂T_x/Al₂O₃ membrane was considerably increased, stemming from the strong interaction between the negatively charged MXene nanosheets and Ni²⁺. The interlayer spacing of MSMs was tuned by Ni²⁺. During 200-hour testing, the resultant membrane maintained an excellent gas separation without any substantial performance decline. Our results indicate that the Ni²⁺ tailored Ti₃C₂T_x/Al₂O₃ hollow fiber membranes can inspire promising industrial applications.     

The maximum capture efficiency of CO2 using a carbonation/calcination cycle of CaO/CaCO3

The use of natural calcium carbonates as regenerable CO₂ sorbents in industrial processes is limited by the rapid decay of the carbonation conversion with the number of cycles carbonation/calcination. However, new processes are emerging to capture CO₂ using these cycles, that can take advantage of the intrinsic benefits of high temperature separations in energy systems. This work presents an analysis of a general carbonation/calcination cycle to capture CO₂, incorporating a fresh feed of sorbent to compensate for the decay in activity during sorbent re-cycling. A general design equation for the maximum CO₂ capture efficiency is obtained by incorporating to the cycle mass balances a simple but realistic equation to estimate the decay in sorbent activity with the number of cycles.     

A multi-scale model for CO2 sequestration enhanced coalbed methane recovery

This paper presents a multi-scale model to simulate the multicomponent gas diffusion and flow in bulk coals for CO₂ sequestration enhanced coalbed methane recovery. The model is developed based on a bi-dispersed structure model by assuming that coal consists of microporous micro-particles, meso/macro-pores and open microfractures. The bi-disperse diffusion theory and the Maxwell-Stefan approach were incorporated in the model, providing an improved simulation of the CH₄—CO₂/CH₄—N₂ counter diffusion dynamics. In the model, the counter diffusion process is numerically coupled with the flow of the mixture gases occurring within macro-pores or fractures in coal so as to account for the interaction between diffusion and flow in gas transport through coals. The model was validated by both experimental data from literature and our CO₂ flush tests, and shows an excellent agreement with the experiments. The results reveal that the gas diffusivities, in particular the micro-pore diffusivities are strongly concentration-dependent.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

Determination of kinetic parameters of the oxidehydrogenation of ethane with CO2 on nanosized calcium-doped ceria under fast deactivation processes

Kinetic parameters of the oxidehydrogenation of ethane with CO₂ on nanosized Ca-doped CeO₂ have been investigated. During reaction, interaction of the reactants with the oxide catalyst causes a fast deactivation process. Overlapping of this fast deactivation with catalytic reaction makes quite difficult the reliable determination of kinetic parameters. This handicap can be overcome by getting sufficient data in a short testing time, thus reducing the degree of deactivation. The kinetics of catalytic reaction and of catalyst deactivation have been studied by conducting a series of consecutive tests at increasing temperatures in steps of 20 °C and monitoring the evolution of the reaction for periods of 30 min on stream at each temperature, with full product analysis every 3 min. At temperatures above 680 °C, catalytic rates decreased linearly with run time at isothermal operation, while deactivation rates increased with increasing temperature. Analysis of the results allows to uncouple catalyst deactivation and catalytic reaction and to obtain the kinetic parameters of both processes (i.e., steady-state and deactivation rates, and their apparent activation energies). Deactivation rate of CO formation is one order of magnitude faster than of ethene formation but both processes show the same apparent activation energy, ca. 47 kcal/mol. The apparent activation energy values for the catalytic reaction are 32 ± 4 and 26 ± 2 kcal/mol for the rates of formation of ethene and CO, respectively.     

Modeling and simulation for the methane steam reforming enhanced by in situ CO2 removal utilizing the CaO carbonation for H2 production

The transient behavior of catalytic methane steam reforming (MSR) coupled with simultaneous carbon dioxide removal by carbonation of CaO pellets in a packed bed reactor for hydrogen production has been analyzed through a mathematical model with reaction experiments for model verification. A dynamic model has been developed to describe both the MSR reaction and the CaO carbonation-enhanced MSR reaction at non-isothermal, non-adiabatic, and non-isobaric operating conditions assuming that the rate of the CaO carbonation in a local zone of the packed bed is governed by kinetic limitation or by mass transfer limitation of the reactant CO₂. Apparent carbonation kinetics of the CaO pellet prepared has been determined using the TGA carbonation experiments at various temperatures, and incorporated into the model. The resulting model is shown to successfully depict the transient behavior of the in situ CaO carbonation-enhanced MSR reaction. The effects of major operating parameters on the transient behavior of the CaO carbonation-enhanced MSR have been investigated using the model. The bed temperature is the most important parameter for determining the amount of CO₂ removed by carbonation of CaO, and at temperatures of 600°C, 650°C, 700°C and 750°C, the CO₂ uptake is 1.43, 2.29, 3.5 and -CO₂/kg-CaO, respectively. Simultaneously with the increase in CO₂ uptake with increasing temperature, the corresponding amounts of hydrogen produced are 1.56, 2.54, 3.91 and -H₂/kg-CaO, at the same temperatures as above. Operation at high pressure, high steam to methane feed ratio, and the decreased feed rate at a given temperature are favorable for increasing the degree of the overall utilization of CaO pellets in the reactor bed, and for lowering the CO concentration in the product.     

Carbonate-catalyzed chemiluminescence decomposition of peroxynitrite via (CO2)2 intermediate

Peroxynitrous acid (ONOOH) was formed by the on-line rapid reaction of acidified hydrogen peroxide with nitrite in a simple flow system. A weak chemiluminescent (CL) signal was observed due to the production of singlet oxygen (¹O₂) when ONOOH reacted with NaOH, whereas the replacement of NaOH by Na₂CO₃ markedly enhanced the CL intensity. The predominant CL-enhanced pathway was achieved by the carbonate-catalyzed decomposition of peroxynitrite (ONOO⁻). Carbonate species was regenerated in the process, that is, carbonate acts as a catalyst. Based on the studies of CL and fluorescence spectra, a possible CL mechanism from the reaction of carbonate with ONOOH was proposed. In brief, ONOOH was an unstable compound in acidic solution and could be quenched into ONOO⁻ in basic media. It was suggested that ONOO⁻ reaction with excess HCO₃⁻ proceeded via one-electron transfer to yield bicarbonate ion radicals (HCO₃√). The recombination of HCO₃√ may directly generate excited triplet dimers of two CO₂ molecules [(CO₂)₂^*]. With the decomposition of this unstable intermediate to CO₂, the energy was released by CL emission. The addition of uranine into carbonate solution caused enhancement of the CL signal, which was due to a part of excited triplet dimers of two CO₂ molecules energy to transfer to uranine, resulting in two CL peaks.     

TiO2基催化剂还原CO2研究进展

能源危机和环境污染是当今世界发展面临的两大挑战,如何有效缓解煤、石油等不可再生化石资源过度消耗所引发的能源危机,以及由此造成CO₂过量排放引起的温室效应问题,是当前人类发展亟待解决的重大科学问题之一。基于此,本文综述了近年来以TiO₂为光催化剂,以绿色、清洁的太阳光能催化还原CO₂成低价态含碳燃料(如CH₄、CH₃OH、HCHO、HCOOH、C₂H₅OH等)研究进展。在TiO₂光还原CO₂机理基础上,对元素掺杂、半导体复合与染料敏化、高活性晶面调控、低维纳米结构设计、助催化剂、Z型结构设计和单原子催化等方法来提高光还原CO₂反应效率和选择性进行分析,并指出目前研究存在的关键问题和未来CO₂光还原的发展方向。     

Simultaneous SO2/NOx removal by a powder-particle fluidized bed

Simultaneous dry removal of SO₂ and NO_x from flue gas has been investigated using a powder-particle fluidized bed. In a process of flue gas desulfurization by use of solid sorbents such as FeO (dust from a steel plant) and CuO, the smaller the particle size of sorbents, the higher the expected SO₂ conversion. In a powder-particle fluidized bed (PPFB), fine particles less than 40 μm in diameter fed into the bed are fluidized with coarse particles. But only the fine particles are entrained from the bed, and their residence time in the bed is remarkably long.

The reduction of NO_x with NH₃ in the fluidized bed is catalyzed by coarse particles or both coarse and fine particles. In this study, PPFB was applied to simultaneous dry SO₂/NO_x removal process, and several kinds of sorbents or catalysts were evaluated in a PPFB. Using the selected sorbents and catalysts, kinetic measurements were made in the temperature range of 300 to 600°C. SO₂ removal efficiencies were affected by reaction temperature, sorbent/S ratio, and static bed height. NO_x removal efficiencies in excess of 95% were achieved at NH₃/NO_x mole ratio of 1.0. When FeO was used as sorbent, SO₂ conversion increased with increasing temperature and reached 80% at 600°C.     

CO2吸附强化CH4/H2O重整制氢催化剂研究进展

CO_2吸附强化CH_4/H_2O重整制氢是提供低成本高纯氢气和实现CO_2减排的方法之一。其中,催化剂和吸附剂是该工艺的重要组成部分,其活性与选择性制约了反应速率和产率,寿命长短关系到生产成本。综述了CO_2吸附强化CH_4/H_2O重整制氢催化剂和吸附剂的研究现状及存在的问题,机械混合的催化剂与吸附剂在反应过程中存在吸附产物包覆催化活性位点的问题,导致催化剂活性迅速下降。针对该问题,进一步探讨了不同结构双功能复合催化剂的结构特性、研究现状及其在循环-再生过程中存在的问题,核壳型双功能催化剂具有吸附组分与催化剂组分相对独立、催化组分分散分布和比表面积大等优点,在吸附强化制氢中有进一步研究的潜力。利用双功能催化剂的结构特点,实现反复循环再生过程中催化与脱碳反应的匹配,是推动CO_2吸附强化CH_4/H_2O重整制氢技术工业化发展的关键。     

Photocatalytic conversion of CH4 and CO2 to oxygenated compounds over Cu/CdS–TiO2/SiO2 catalyst

Coupled semiconductor (CS) Cu/CdS–TiO₂/SiO₂ photocatalyst was prepared using a mutli-step impregnation method. Its optical property was characterized by UV–vis spectra. BET, XRD, Raman and IR were used to study the structure of the photocatalyst. Fine CdS was found dispersed over the surface of anatase TiO₂/SiO₂ substrate. Chemisorption and IR analysis showed methane absorbed in the molecular state interacted weakly with the surface of catalyst, and the interaction of CO₂ with CS produced various forms of absorbed CO₂ species that were primarily present in the form of formate, bidentate and linear absorption species. Photocatalytic direct conversion of CH₄ and CO₂ was performed under the operation conditions: 373 K, 1:1 of CO₂/CH₄, 1 atm, space velocity of 200 h⁻¹ and UV intensity of 20.0 mW/cm². The conversion was 1.47% for CH₄ and 0.74% for CO₂ with a selectivity of acetone up to 92.3%. The reaction mechanisms were proposed based on the experimental observations.