Homogeneous neodymium iso-propoxide/modified methylaluminoxane catalyst for isoprene polymerization

The neodymium iso-propoxide [Nd(Oi-Pr)₃] catalyst activated by modified methylaluminoxane (MMAO) is homogeneous and effective in isoprene polymerization in heptane to provide polymers with high molecular weight (M_n∼10⁵), narrow molecular weight distribution (M_w/M_n=1.1-2.0) and mainly cis-1,4 structure (82-93%). The polymer yield increased with increasing [Al]/[Nd] ratio (50-300 mole ratio) and polymerization temperature (0-60 °C), while the molecular weight and cis-1,4 content decreased. On the other hand, the same catalyst resulted in relatively low polymer yield and low molecular weight in toluene. The cyclized polyisoprene was formed in dichloromethane, which is attributable to the cationic active species derived from MMAO alone. When chlorine sources (Et₂AlCl, t-BuCl, Me₃SiCl) were added, the cis-1,4 stereoregularity of polymer improved up to 95% even at a high temperature of 60 °C, though the polymer yield decreased.     

Pyridylphosphine ligands for iron-based atom transfer radical polymerization of methyl methacrylate and styrene

Two pyridylphosphine ligands, 2-(diphenylphosphino)pyridine (DPPP) and 2-[(diphenylphosphino)methyl]pyridine (DPPMP), were investigated as complexing ligands in the iron-mediated atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) and styrene with various initiators and solvents. In studies of their ATRP behavior, the FeBr₂/DPPP catalytic system was a more efficient ATRP catalyst for the MMA polymerization than the other complexes studied in this paper. Most of these systems were well controlled with a linear increase in the number-average molecular weights (M_n) vs. conversion and relatively low molecular weight distributions (M_w/M_n = 1.15-1.3) being observed throughout the reactions, and the measured molecular weights matched the predicted values with the DPPP ligand. The polymerization rate of MMA attained a maximum at a ratio of ligand to metal of 2:1 in p-xylene at 80 °C. The polymerization was faster in polar solvents than in p-xylene. The 2-bromopropionitrile (BPN) initiated ATRP of MMA with the FeX₂/DPPP catalytic system (X = Cl, Br) was able to be controlled in p-xylene at 80 °C. The polymerization of styrene was able to be controlled using the PECl/FeCl₂/DPPP system in DMF at 110 °C.     

Soluble neodymium chloride 2-ethylhexanol complex as a highly active catalyst for controlled isoprene polymerization

Soluble NdCl₃·3EHOH (2-ethyl hexanol) in hexane combined with AlEt₃ is highly active for isoprene polymerization in hexane. The NdCl₃·3EHOH/AlEt₃ has higher activity than the typical binary catalyst NdCl₃·3ⁱPrOH (isopropanol)/AlEt₃ and ternary catalyst NdV₃ (neodymium versatate)/AlEt₂Cl/Al(i-Bu)₂H. The molecular weight of polyisoprenes can be controlled by variation of [Nd], [Al]/[Nd] ratio and polymerization temperature and time. The NdCl₃·3EHOH/AlEt₃ catalyst polymerized isoprene to afford products featuring high cis-1,4 stereospecificity (ca. 96%), high molecular weight (ca. 10⁵) and relatively narrow molecular weight distributions (M_w/M_n = 2.0-2.8) simultaneously. More importantly, some living polymerization characteristics were demonstrated: (a) absence of chain termination; (b) linear correlation between M_n and polymer yield; (c) increment of molecular weight in the ‘seeding’ polymerization. Though some deviation from the typical living polymerization such as molecular weight distribution is not narrow enough and the line of M_n and polymer yield does not extrapolate to zero, controlled polymerization with the current catalyst can still be concluded.     

Highly active and stereospecific polymerizations of 1,3-butadiene by using bis(benzimidazolyl)amine ligands derived Co(II) complexes in combination with ethylaluminum sesquichloride

A family of cobalt(II) complexes supported on tridentate dibenzimidazolyl ligands having a general formula: [N(CH₃)(CH₂)₂(Bm-R)₂]CoCl₂ (where Bm = benzimidazolyl, R = H; -Me; -Bz), have been prepared by the condensation of o-phenylene diamine with methyliminodiacetic acid. The Co(II) complexes exhibited high activities for the polymerization of 1,3-butadiene, on activation with ethylaluminum sesquichloride (EASC), to yield predominantly cis-1,4 microstructure. The polymers are characterized by high molecular weight with polydispersity values between 2.35 and 3.37. The ligand modification shows remarkable influence on polymerization activity. The stereospecificity of the catalysts is consistent for a wide range of reaction conditions, except temperature. The electronic influence of ligand structure towards metal center is investigated by using cyclic voltammetric analysis and the generation of cationic active centers is identified via UV-vis spectroscopic analysis of the catalyst system.     

1,3-Butadiene polymerization using binary,ternary and quaternary cobalt catalysts for high 1,4-transpolybutadiene

Binary, ternary, and quaternary cobalt catalysts for 1,4-transpolybutadiene were prepared, and their reactivity and microstructure were studied. A novel binary catalytic system composed of cobalt adduct (2-PhC₆H₄O)₃Al·Co(OAc)₂/AlR₃, a ternary system of Co(2-ethylhexanoate)₂/AlEt(OPh)₂/AlEt₃, where OPh is p-dodecyl phenolate, and a quaternary system of cobalt carboxylate·(dialkyl phosphite)/AlR₃/(HOPh, p-dodecyl phenol), for high 1,4-transpolybutadiene were compared in polymerization. The binary molecular catalyst, (2-PhC₆H₄O)₃Al·Co(OAc)₂/AlR₃, was designed as cobalt and aluminum bimetallic form of an intermediate structure in the active site of 1,3-butadiene polymerization for high trans configuration. The bulky ligand, 2-PhC₆H₄O-, promotes the syn conformation in the active site in favor of trans configuration in polybutadiene. The catalytic activity was reached to 215 kg/(Co mol h) in the quaternary catalytic system. The microstructure consisted of ca. 91% trans, 2% cis and 7% vinyl. Molecular weight was able to be controlled to ca. 700,000 with MWD ca. 2.0. Catalytic reactivity in 1,3-butadiene polymerization was in the order of quaternary > binary > ternary. Diethyl phosphite and triethyl phosphate remarkably reduce molecular weight with high reactivity. The transpolybutadiene prepared by the quaternary catalyst had the glass transition temperature of ca. −80 °C, the melting point of ca. 30 °C, and possessed a low level of crystallinity at room temperature. In the carbon black composite, transpolybutadiene showed superior abrasion resistance, tear strength and chipping resistance to natural rubber, but exhibited high compound Mooney viscosity and low moduli.     

Half-sandwich samarium (III) diketiminate bromide as a catalyst for methyl methacrylate polymerization

Half-sandwich samarium(III) diketiminate bromide was successfully synthesized and was shown to be active in methyl methacrylate (MMA) polymerization. The effects of temperature, polymerization time and catalyst concentration were studied. Activities of ca. 18 kg of polymethacrylate (PMMA) per mol of samarium per hour were obtained under optimum conditions (0 °C and a MMA/catalyst molar ratio of 100/1), giving a polymer with a molar mass M_n>24,000 g mol⁻¹ and a molar mass distribution (M_w/M_n)<1.4. After 1 h of polymerization, conversions of MMA as high as 96% were observed.     

Synthesis of star polymer by means of the living polymerization of [(o-trifluoromethyl)phenyl]acetylene using a MoOCl4-based catalyst and the linking method

A star polymer was synthesized by addition of 1,4-diethynyl-2,5-dimethylbenzene as linking agent (30 °C, 24 h) after living polymerization of [(o-trifluoromethyl)phenyl]acetylene (o-CF₃PA) with MoOCl₄-n-Bu₄Sn-EtOH catalyst (in anisole, 30 °C, 20 min; [Mo]=10 mM, [P^∗]/[Mo]=40%, [o-CF₃PA]₀=200 mM). The M_n values of the living and star polymers were 8.1×10³ and 5.3×10⁴, respectively, according to gel permeation chromatography, while these values determined by multi-angle laser light scattering (MALLS) were 7.8×10³ and 2.5×10⁵. The M_w/M_n and arm number of the star polymer were 1.04 and 29, respectively, according to MALLS. The molecular weight and arm number of star polymer increased with increasing linking agent concentration and polymerization temperature.     

Synthesis, characterization and ring-opening polymerization of a novel six-membered cyclic carbonate bearing pendent allyl ether group

A novel six-membered cyclic carbonate with pendent allyl ether group, 5-allyloxy-1,3-dioxan-2-one (ATMC), was synthesized from glycerol, and the corresponding polycarbonate, poly(5-allyloxy-1,3-dioxan-2-one) (PATMC) was further synthesized by ring-opening polymerization in bulk at 120 °C. Two kinds of catalyst, tin(II) 2-ethylhexanoate (Sn(Oct)₂) and immobilized porcine pancreas lipase on silica particles (IPPL), were employed to perform the polymerization. The structures of the novel monomer and the resulting functional polymers were confirmed by FTIR, ¹H NMR, ¹³C NMR, GPC and DSC. The molecular weight (M_n) of PATMC decreased rapidly with the increase of IPPL or Sn(Oct)₂ concentration. The highest molecular weight (M_n = 48,700 g/mol) of PATMC with the polydispersity of 1.31 was obtained at 0.1 wt% concentration of IPPL for 48 h. Postpolymerization oxidation reactions to epoxidize the unsaturated bonds of the PATMC were also achieved. The epoxide-containing polymers could afford facilities for further modification.     

Stereoselective polymerization of butadiene by a new dicationic nickel complex

The new dicationic nickel complex [dppfNi(MeCN)₄][BF₄]₂ (dppf = 1,1′-bis(diphenylphosphino)ferrocene) in the presence of diethylaluminium chloride (AIEt₂CI) exhibited high activity on the 1,3-butadiene polymerization. Reaction time, temperature and aluminium/nickel molar ratio were optimized in order to achieve maximum activity and selectivity. Conversions higher than 90% were obtained in contrast to other nickel-based systems using phosphine ligands, the resulting polybutadiene showed high cis-1,4 (<80%) content and only small amount of 1,2-units (2%). All polymers presented low molecular weights (M_w > 11 800).     

Thermal polymerization of methyl (meth)acrylate via reversible addition-fragmentation chain transfer (RAFT) process

Thermal polymerization of methyl (meth)acrylate (MMA) was carried out using 2-cyanoprop-2-yl-1-dithionaphthalate (CPDN) and cumyl dithionaphthalenoate (CDN) as chain transfer agents. The kinetic study showed the existence of induction period and rate retardation, especially in the CDN mediated systems. The molecular weights of the polymers increased linearly with the monomer conversion, and the molecular weight distributions (M_w/M_ns) of the polymers were relatively narrow up to high conversions. The maximum number-average molecular weights (M_ns) reached to 351?900 g/mol (M_w/M_n = 1.47) and 442?400 g/mol (M_w/M_n = 1.29) in the systems mediated by CPDN and CDN, respectively. Chain-extension reactions were also successfully carried out to obtain higher molecular weight PMMA and PMMA-block-polystyrene (PMMA-b-PSt) copolymer with controlled structure and narrow M_w/M_n. Thermal polymerization of methyl acrylate (MA) in the presence of CPDN, or benzyl (2-phenyl)-1-imidazolecarbodithioate (BPIC) also demonstrated “living”/controlled features with the experimented maximum molecular weight 312?500 g/mol (M_w/M_n = 1.57). The possible initiation mechanism of the thermal polymerization was discussed.     

Co γ-irradiation-initiated RAFT polymerization of VAc at room temperature

In this work, the reversible addition-fragmentation chain transfer (RAFT) polymerization of vinyl acetate (VAc) was successfully performed at room temperature using ⁶⁰Co γ-irradiation as the initiation source. Under the dose rate of 10 Gy/min irradiation, the polymerization proceeded smoothly and converted approximately 90% of the monomer within 7 h. The molecular weight distribution (M_w/M_n) remained narrow (M_w/M_n < 1.35) up to 90% conversion. Compared to AIBN-initiated RAFT polymerization at 60 °C, ⁶⁰Co γ-irradiation-initiated RAFT polymerization is a technique that can better control the molecular weight, especially at high conversion. The ¹H NMR spectra and matrix-assisted laser desorption/ionization time-of-flight mass spectrometry confirmed that most of the chain ends of poly(VAc) (PVAc) from γ-irradiated RAFT polymerization were living and can be reactivated for chain-extension reactions. The microstructures of PVAc from ⁶⁰Co γ-irradiated RAFT polymerization (almost head-to-tail addition) and AIBN-initiated RAFT polymerization (5% tail-to-tail addition) were different, as revealed by the ¹³C NMR spectra. For the first time, ⁶⁰Co γ-irradiation was used as an initiation source for RAFT polymerization of VAc at room temperature.     

Emulsion atom transfer radical polymerization of 2-ethylhexyl methacrylate

The emulsion atom transfer radical polymerization (ATRP) of 2-ethylhexyl methacrylate (EHMA) was carried out with ethyl 2-bromoisobutyrate (EBiB) as an initiator and copper bromide (CuBr)/4,4′-dinonyl-2,2′-bipyridyl (dNbpy) as a catalyst system. The effects of surfactant type and concentration, temperature, monomer/initiator ratio, and CuBr₂ addition on the system livingness, polymer molecular weight control, and latex stability were examined in detail. It was found that the polymerization systems with Tween 80 and Brij 98 as surfactants at 30 °C gave the best latex stability. The polymer samples prepared under these conditions had narrow molecular weight distributions (M_w/M_n=1.1-1.2) and linear relationships of number-average molecular weight versus monomer conversion.     

Atom transfer radical polymerization of methyl methacrylate with low concentration of initiating system under microwave irradiation

Homogeneous atom transfer radical polymerization of methyl methacrylate (MMA) under microwave irradiation (MI) with low concentration of initiating system [ethyl 2-bromobutyrate (EBB)/CuCl/N,N,N′,N″,N″-pentamethyldiethylenetriamine (PMDETA)] was successfully carried out in N,N-dimethylformamide (DMF) at 69 °C. Plots of ln ([M]₀/[M]) vs. time and molecular weight evolution vs. conversion showed a linear dependence. A 27.3% conversion for a polymer with number-average molecular weight (M_n) of 57,280 and a polydispersity index (PDI) of 1.19, was obtained under MI (360 W) with the ratio of [MMA]₀/[EBB]₀/[CuCl]₀/[PMDETA]₀=2400/1/2/2 in only 150 min; but 963 min was needed under conventional heating (CH) process to reach a 26.0 % conversion (M_n=63,990 and PDI=1.14) under identical polymerization conditions, indicating a significant enhancement of the polymerization rate under MI.     

Solid-state polycondensation of natural aldopentoses and 6-deoxyaldohexoses. Facile preparation of highly branched polysaccharide

Solid-state polycondensation of natural aldopentoses and 6-deoxyaldohexoses was found to take place in the presence of H₃PO₄ (5 mol%) at 100-110 °C under a N₂ flow, giving highly branched polysaccharide (Conv. 47-81%, M_w=2700-12?000, M_n=1400-2900); the reaction mixtures were powdery throughout the polymerization. The product polysaccharide was per-O-methylated and subjected to the structure analyses. The acid-hydrolysis, which gave a variety of the partially O-methylated monosaccharides, suggested that the product polysaccharides proved to have highly branched structures consisting of both furanose and pyranose units. MALDI-TOF mass analysis revealed that the 1,4-anhydride terminal unit was formed and participated to the polymerization.     

Synthesis and properties of polymer brush consisting of poly(phenylacetylene) main chain and poly(dimethylsiloxane) side chains

A novel polymer brush consisting of poly(phenylacetylene) (PPA) main chain and poly(dimethylsiloxane) (PDMS) side chains was synthesized by the polymerization of phenylacetylene-terminated PDMS macromonomer (M-PDMS). The macromonomer was prepared by the esterfication of monohydroxy-ended PDMS (PDMS-OH, degree of polymerization (DP) = 42) with p-ethynylbenzoic acid. The polymerization of M-PDMS using [(nbd)RhCl]₂/Et₃N catalyst led to polymer brush, poly(M-PDMS), with M_n up to 349?000 (DP of main chain 104). Poly(M-PDMS) with narrow molecular weight distribution (M_n = 39?900, M_w/M_n = 1.11) was obtained with a vinyl-Rh catalyst, [Rh{C(Ph)CPh₂}(nbd){P(4-FC₆H₄)₃}]/(4-FC₆H₄)₃P. Poly(M-PDMS)s were brown to orange viscous liquids and soluble in organic solvents such as toluene and CHCl₃. The UV-vis absorptions of poly(M-PDMS) were observed in the range of 350-525 nm, which are attributable to the PPA main chain.     

Synthesis and characterization of perfluorocyclobutyl aryl ether-based amphiphilic diblock copolymer

Perfluorocyclobutyl aryl ether-based amphiphilic diblock copolymer containing hydrophilic poly(ethylene glycol) segment was synthesized by atom transfer radical polymerization (ATRP). Perfluorocyclobutyl-containing methacrylate-based monomer, 4-(4′-p-tolyloxyperfluorocyclobutoxy)benzyl methacrylate, was prepared firstly, which can be polymerized by ATRP in a controlled way to obtain well-defined homopolymers with narrow molecular weight distributions (M_w/M_n ≤ 1.30). The molecular weights increased linearly with the conversions of monomer and the apparent polymerization rate exhibited first-order relation with respect to the concentration of monomer. ATRP of 4-(4′-p-tolyloxyperfluorocyclobutoxy)benzyl methacrylate was initiated by PEG-based macroinitiators with different molecular weights to obtain amphiphilic diblock copolymers with narrow molecular weight distributions (M_w/M_n < 1.35) and the number of perfluorocyclobutyl linkage can be tuned by the feed ratio and the conversion of the fluorine-containing methacrylate monomer. The critical micelle concentrations of these amphiphilic diblock copolymers in water and brine were determined by fluorescence probe technique. The morphologies of the micelles were found to be spheres by TEM.     

Polymerization of 1,3-butadiene with VO(P204)2 and VO(P507)2 activated by alkylaluminum

The oxovanadium phosphonates (VO(P₂₀₄)₂ and VO(P₅₀₇)₂) activated by various alkylaluminums (AlR₃, R = Et, i-Bu, n-Oct; HAlR₂, R = Et, i-Bu) were examined in butadiene (Bd) polymerization. Both VO(P₂₀₄)₂ and VO(P₅₀₇)₂ showed higher activity than those of classical vanadium-based catalysts (e.g. VOCl₃, V(acac)₃). Among the examined catalysts, the VO(P₂₀₄)₂/Al(Oct)₃ system (I) revealed the highest catalytic activity, giving the poly(Bd) bearing M_n of 3.76 × 10⁴ g/mol, and M_w/M_n ratio of 2.9, when the [Al]/[V] molar ratio was 4.0 at 40 °C. The polymerization rate for I is of the first order with respect to the concentration of monomer. High thermal stability of I was found, since a fairly good catalytic activity was achieved even at 70 °C (polymer yield > 33%); the M_n value and M_w/M_n ratio were independent of polymerization temperature in the range of 40-70 °C. By IR and DSC, the poly(Bd)s obtained had high 1,2-unit content (>65%) with atactic configuration. The 1,2-unit content of the polymers obtained by I was nearly unchanged, regardless of variation of reaction conditions, i.e. [Al]/[V], ageing time, and reaction temperature, indicating the high stability of stereospecificity of the active sites.     

A novel perfluorocyclobutyl aryl ether-based graft copolymer via 2-methyl-1,4-bistrifluorovinyloxybenzene and styrene

A series of novel perfluorocyclobutyl aryl ether-containing graft copolymers with polystyrene side chains were synthesized by the combination of thermal step-growth [2π + 2π] cycloaddition polymerization of aryl bistrifluorovinyl ether monomer and atom transfer radical polymerization (ATRP) of styrene. We first synthesized a new aryl bistrifluorovinyl ether monomer of 2-methyl-1,4-bistrifluorovinyloxybenzene in two steps using commercially available 2-methylhydroquinone as starting material and the corresponding perfluorocyclobutyl aryl ether-based homopolymer with methoxyl end groups was prepared through the homopolymerization of this monomer in diphenyl ether. Next, the pendant methyls of this fluoropolymer were mono-brominated by N-bromosuccinimide and benzoyl peroxide so as to be converted to ATRP initiation groups. The targeted poly(2-methyl-1,4-bistrifluorovinyloxybenzene)-g-polystyrene with relatively narrow molecular weight distributions (M_w/M_n ≤ 1.38) was obtained by the combination of bulk ATRP of styrene at 110 °C using CuBr/bpy as catalytic system and the grafting-from strategy. These fluorine-containing graft copolymers show excellent solubility in common organic solvents.     

Polymerization of acrylonitrile in supercritical carbon dioxide

A series of fluorinated diblock copolymers, consisting of styrene (St)-acrylonitrile (AN) copolymer [poly(St-co-AN)] and poly-2-[(perfluorononenyl)oxy]ethyl methacrylate, with various compositions as well as with different molecular weights were synthesized by atom transfer radical polymerization and characterized. Dispersion polymerization of acrylonitrile in supercritical carbon dioxide (scCO₂) at 30 MPa and at 65 °C with this kind of amphiphilic block copolymer as a stabilizer and 2,2′-azobisisobutyronitrile as an initiator was investigated. The experimental results indicated that, in the presence of a small amount of poly(St-co-AN) (5 wt% to AN), spherical particles of polyacrylonitrile (PAN) were prepared with small diameter and narrow polydispersity (d_n = 153 nm, d_w/d_n = 1.12), resulting from the high stabilizing efficiency of this fluorinated block copolymer. Furthermore, the polymerization of AN in scCO₂ under different initial pressures especially under low pressure (<14 MPa) was studied. When the polymerization was carried out around the critical pressure of CO₂ (7.7-7.8 MPa), the PANs with high molecular weight (M_ν ≈ 130,000-194,000) were synthesized at high monomer conversion (>90%) no matter whether the stabilizer was added, compared to those synthesized by dispersion polymerization at 30 MPa. It was also found that the crystallinity of PAN synthesized at 7.7-7.8 MPa was somewhat higher than that synthesized at 30 MPa, while its crystallite size did not change.     

Living radical polymerization of styrene mediated by a piperidinyl-N-oxyl radical having very bulky substituents

A new cyclic nitroxide 1 and the corresponding alkoxyamines 9 and 10 were synthesized and the polymerization of styrene (St) initiated with 10 was investigated. The NO-C bond of 9 is very weak, cleaving at room temperature. On the other hand, alkoxyamine 10 is stable at room temperature and the A_act and E_act for the NO-C bond homolysis were determined to be 1.4 × 10¹⁵ s⁻¹ and 124.5 kJ mol⁻¹, respectively. When the polymerization of St was carried out at 70 °C, the resultant poly(St) showed narrow polydispersities below 1.25. In the polymerization at 90 °C, the resulting poly(St) showed narrow polydispersity until 60% conversion, but M_w/M_n was rapidly increased above 60% conversion. On the other hand, the polymerization at 120 °C gave poly(St) with broad polydispersities. The unusual polymerization behavior was discussed on the basis of the SEC and ESR results.