废旧轮胎裂解炭黑在橡胶地板中的应用

对比废旧轮胎裂解炭黑(CBp)和炭黑N330的理化性能,研究CBp部分替代炭黑N330对橡胶地板胶料性能的影响。结果表明:CBp灰分含量较大,结构度较低,其他理化性能与炭黑N330基本相当;在橡胶地板胶料中用CBp替代30%炭黑N330,胶料的硫化特性、硫化胶的物理性能和耐老化性能、橡胶地板的使用性能均符合普通橡胶地板的技术要求,且有效降低了生产成本。     

废旧轮胎裂解炭黑的改性及其应用进展

废旧轮胎作为对环境有害的固体废弃物，其组成包括炭黑、白炭黑和胶粉等多种有价值的资源。在现有回收技术中，废轮胎热裂解技术可有效回收裂解油、炭黑和钢丝等，在国内获得了广泛应用。相对于已经普遍利用的热解油和钢丝来说，热解炭黑含有质量分数14-21%的灰分和胶质层，它的高价值利用是实现废旧轮胎循环回用的关键。很多研究者开展了热解炭黑不同的改性处理工艺研究，改性后的热解炭黑可被应用于多个领域。该文主要概括了热解改性炭黑在橡胶生产中的补强作用、改性活性炭吸附剂、电池材料、以及沥青和油墨填料等方面的应用，综述了上述应用领域内热解炭黑的处理和改性方法，并指出今后热解炭黑高价值回用的方向和改性方法。     

废轮胎热解炭黑的改性

对废轮胎热解炭黑进行了硫酸酸洗以及酸洗后加入硬脂酸两种改性处理方法,测定了热解炭黑、酸洗炭黑和硬脂酸改性酸洗炭黑的粒径、比表面积和表面性质。研究表明：热解炭黑是由许多微米级的颗粒构成的,灰分含量很高,酸洗可明显减少灰分,酸洗后炭黑比表面积略有增加;酸洗及硬脂酸改性可以增加热解炭黑挥发分的含量。热解炭黑的表面覆盖有碳质沉积物,极性较低,更加亲油,改性后有部分极性官能团暴露出来,含氧官能团数量增加。     

A comparison of surface morphology and chemistry of pyrolytic carbon blacks with commercial carbon blacks

The surface morphology and chemistry of CBp obtained by pyrolysis of waste tyres at 500 and 700 °C, respectively was studied compared with a commercial tyre carbon blacks by laser particle size analyzer, X-ray diffractogram (XRD) and electron spectroscopy for chemical analysis (ESCA). The distribution of CBp aggregates was the mixed particle distribution of commercial carbon blacks added to tyres in fabrication. The concentration of inorganic compounds and carbonaceous deposits (the organic compounds deposited on the surface of the CBp) depends on the pyrolysis temperature. The chemical nature of the CBp from pyrolysis at 700 °C was found to be closer to the commercial tyre carbon blacks than the CBp from pyrolysis at 500 °C.     

Evaluation of two different scrap tires as hydrocarbon source by pyrolysis

The main objective of the present study is to investigate the effect of the polymer types in scrap tires on the pyrolysis products. Two different types of scrap tires (passenger car tire, PCT and truck tire, TT) have been pyrolyzed in a fixed bed reactor at the temperatures of 550, 650 and 800 °C under N₂ atmosphere. Pyrolysis products (gas, oil and carbon black) obtained from PCT and TT were investigated comparatively. The gaseous products were analyzed by GC–TCD. The psychical and chemical properties of pyrolytic oils were characterized by means of GC–FID, GC–MS, ¹H NMR. In addition, boiling point distributions of hydrocarbons in pyrolytic oils were determined by using simulated distillation curves in comparison with commercial diesel fuel. The production of activated carbon from pyrolytic carbon blacks (CBp) was also carried out. The composition of gaseous products from pyrolysis of PCT and TT were similar and they contained mainly hydrocarbons (C₁–C₄). Pyrolytic oils were found lighter than diesel but heavier than naphtha. The physical properties of pyrolytic oils from PCT and TT were similar at the same temperature. However, the composition of aromatic and sulphur content from pyrolysis of PCT was higher than that of TT. Furthermore, TT derived pyrolytic carbon black was found more suitable for the production of activated carbon due to its low ash content.     

废轮胎热解炭黑与工业炭黑的粒径及化学组成

用激光粒度分析仪测定了废轮胎热解炭黑的粒径分布,用扫描电子显微镜、X-射线衍射法及X-射线光电子能谱法分析了热解炭黑和工业炭黑的形态、表面化学组成以及表面碳元素的结合状况。结果表明,热解炭黑的粒径分布是添加在轮胎中各种型号工业炭黑粒径分布的叠加。热解炭黑表面形态和组成接近于工业炭黑N660;热解炭黑的表面附着更多的有机物以及ZnO、ZnS等无机物,且随着热解温度的升高,附着的有机物含量减小,无机物中ZnO含量减小,ZnS含量增多。     

Preparation of Pyrolytic Carbon Black from Scrap Tire Rubber Crumb and Evaluation in New Rubber Compounds

Summary: Pyrolytic carbon black (CBp) has been prepared by rubber crumb pyrolysis under nitrogen flow at 700 °C. The CBp obtained by this process had an average surface area of 81 m² · g^?1 and was obtained in 43% yield over the starting rubber crumb. Although the CBp surface area can be increased up to 109 m² · g^?1 by washing away the Zn‐ and Si‐based ashes with HF treatment, the CBp was tested in a standard NR/SBR‐based formulation without any purification and ash extraction. CBp was tested at increasing loading levels as partial or full replacement of a standard N339 furnace carbon black. CBp depresses the physical properties of the rubber compound in a way which is directly proportional to the amount added. The reason of this result and the limited reinforcing effect is discussed in terms of low surface area and low structure in comparison to N339 carbon black as well as in terms of low surface activity, the interference of the ashes and the poor dispersion. Ideas of further development works are outlined.

     

污泥不同热处理工艺产物磷的浸出回收实验研究

针对污泥阴燃处理灰渣开展了关于磷浸出回收性能的实验研究,并与传统焚烧和热解处理工艺所产生的焚烧灰和热解焦的磷浸出回收性能进行了分析对比。结果表明,热产物中磷含量与残碳含量有关,而热处理过程中磷留存率与反应剧烈程度等因素有关。热处理会降低污泥中磷的生物有效性,尤其是焚烧。污泥阴燃灰、焚烧灰和热解焦的磷浸出过程主要受反应物浓度和产物层扩散控制,浸出时间不应超过8 h。通过硫酸浸出污泥热处理产物的方法,单位质量热产物的磷浸出量为25.72~34.42 mg/g,可将原污泥中的磷回收59.30%~84.21%。进一步对浸出工艺进行工况优选,可在保持较高污泥磷回收率的同时大幅降低硫酸单位消耗量。     

污泥不同热处理工艺产物磷的浸出回收实验研究

针对污泥阴燃处理灰渣开展了关于磷浸出回收性能的实验研究,并与传统焚烧和热解处理工艺所产生的焚烧灰和热解焦的磷浸出回收性能进行了分析对比。结果表明,热产物中磷含量与残碳含量有关,而热处理过程中磷留存率与反应剧烈程度等因素有关。热处理会降低污泥中磷的生物有效性,尤其是焚烧。污泥阴燃灰、焚烧灰和热解焦的磷浸出过程主要受反应物浓度和产物层扩散控制,浸出时间不应超过8 h。通过硫酸浸出污泥热处理产物的方法,单位质量热产物的磷浸出量为25.72~34.42 mg/g,可将原污泥中的磷回收59.30%~84.21%。进一步对浸出工艺进行工况优选,可在保持较高污泥磷回收率的同时大幅降低硫酸单位消耗量。     

Influence of 1,2‐unit contents on retraction behaviors of SBR vulcanizates

Styrene‐butadiene rubber (SBR) has four different repeat units of styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐uints. Influence of the 1,2‐unit content on the retraction behaviors of SBR vulcanizates reinforced with silica or carbon black was studied. The retraction behaviors were compared in terms of the filler systems and the microstructures of SBR. The silica‐filled vulcanizates containing a coupling agent showed nearly the same retraction behaviors as the carbon black‐filled ones, but the silica‐filled vulcanizates without a coupling agent were recovered slower than the carbon black‐filled ones. The vulcanizates with lower 1,2‐unit content started to recover at lower temperature than that with higher 1,2‐unit content. The recovery rate increased with increase of the 1,2‐unit content of SBR. The experimental results were explained with the polymer‐filler interactions, filler dispersion, glass transition temperature, and modulus. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:4707–4711, 2006     

Mechanical and rheological properties of carbon black filled polyethylene

The mechanical and rheological properties of high density polyethylene filled with carbon black have been examined. Two sources of carbon black (one commercial and other obtained from a pyrolysis process) and various treatments have been studied. The rheological measurements in the melt state has been performed on a Rheometrics stress rheometer and a capillary rheometer. These materials possess outstanding hardness and toughness showing great potential for structural application. Comparison of carbon black from two sources showed that the carbon from the pyrolysis process has a good potential as a reinforcing agent. It was found that surface treatment reduces the particle-particle interactions and improves the filler dispersion. The relationship between the yield stresses, filler percentage, surface modification by the coupling agents and mechanical properties is discussed.     

Porous carbon/carbon composites produced from carbon black and petroleum pitch

Granular porous carbon/carbon composites were prepared by mixing carbon black, petroleum pitch and a solvent, followed by granulating the mixture and carbonization of the resulting pellets in an inert atmosphere. The pore structure of this material is studied by mercury porosimetry and scanning electron microscopy. Based on the obtained results, a model for it is proposed. The effects of carbon black type used, filler/binder ratio, heat treatment temperature and mixing time on surface area, total pore volume and strength of the finished pellets were investigated. Comparison with activated carbons indicates that the investigated material can find industrial applications as a catalyst support and as an adsorbent for adsorption of large molecules due to the meso- and macroporous structure and low ash content.     

Mechanical properties of natural carbon black reinforced polymer composites

This article describes the development of new carbon black material from agricultural waste (wood apple shells) by using pyrolysis method at various carbonization temperatures (400, 600, and 800°C) and used as reinforcement in polymer composites. The wood apple shell carbon black (WAS‐CB) particulates are characterized by proximate analysis, energy dispersive spectroscopy (EDS), and scanning electron microscope (SEM). Results showed that due to increases in carbonization temperature the percentage of carbon improved in the carbon black particles. Furthermore, various tests were performed to determine the effect of new carbon black material on the mechanical properties of composite at different filler loading. The results indicated that mechanical properties like tensile strength, tensile modulus, flexural strength, and flexural modulus are improved as the increase in the carbonization temperature and filler loading. The filler‐matrix bonding was analyzed by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41211.     

An investigation on the reinforcing potential of red earth as filler for natural rubber compounds

Locally sourced red earth (RE) was air‐dried, pulverized, and screened with a sieve of mesh size 75 nm. It was characterized in terms of its moisture content, loss on ignition, silica content, iodine adsorption number, oil absorption, pH, and metal oxide compositions. Natural rubber, standard Nigerian rubber used for this work was first characterized in terms of its dirt, ash and nitrogen contents, volatile matter, plasticity retention index, and Mooney viscosity. The RE was applied as filler wholly and in blends with standard carbon black, CB (N330) filler in the natural rubber compounding using efficient vulcanization system. The cure and the physicomechanical properties of the compounds and vulcanizates were, respectively, measured as function of filler loading. The results were compared with those of the standard carbon black (N330)‐filled natural rubber. It was found, that the RE‐filled natural rubber showed substantial reinforcement of the rubber, though inferior to carbon black (N330) filled vulcanizates, the tensile strength of the carbon black‐filled vulcanizates is about one half times that of the RE‐filled vulcanizates. The tensile properties of the RE‐filled vulcanizates improved markedly by blending the RE‐filler with the carbon black (N330). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Mechanical properties and thermal stability of rice husk ash filled epoxy foams

Mechanical properties and thermal stability of epoxy foams filled with white and black rice husk ash were studied. Epoxy foams were prepared from a commercial system and filled with different amounts of both the ashes (0, 6.8, 12.8, 18.0, and 22.7 wt %). The incorporation of both the ashes modified the final morphology of the foam, decreasing the average cell size and increasing the number of cells per volume unit. For all filler percentages used, the specific modulus and strength results showed that the white ash is more effective as reinforcing agent than the black ash. The initial degradation temperature was not affected by the content and type of ash used as the filler. The integral procedure decomposition temperature, weight loss, and char residue results were related to the ash type and atmosphere used in the thermogravimetric analysis. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

废轮胎热解炭黑的表面修饰及其在平版印刷油墨中的应用

Pyrolysis has the potential of transforming waste into valuable products. Pyrolytic carbon black （PCB） is one of the most important products resulting from the pyrolysis of used tires. One of the most significant applications of modified pyrolytic carbon black is its use as pigment for offset printing ink to obtain high added values. Inverse gas chromatography （IGC） results show that a large quantity of inorganic matters and carbonaceous deposit are removed by treating the pyrolytic carbon black with nitric acid solution. Plenty of active sites originally occupied by inorganic ash and coke are recovered. The surface energy of pyrolytic carbon black （TWPC） modified by titanate-coupling agent-especially the specific interaction γs^SP determined by the specific probe molecule, toluene-shows the strong interaction between the TWPC and the synthetic resins. The offset printing ink performance confirms the IGC prediction. And TWPC has the great potential of applications in printing ink industry as pigment.     

Design and analysis of single-factor experiments: Analysis of variance of the effect of rice husk ash and commercial fillers in NR compounds

Summary White rice husk ash (WRHA) and black rice husk ash (BRHA) were incorporated into natural rubber (NR) using a laboratory-sized two-roll mill. A conventional vulcanization system was used for curing and physical tests of the NR vulcanized involved determining of tensile and tear resistances. For comparison purposes, precipitated silica (Zeosil-175) and carbon black (N774) were used too. Using the analysis of variance of single-factor experiments, it can be concluded that: BRHA is non-reinforcing filler and its use is limited to 20 phr; WRHA is semi-reinforcing filler and the variation of filler loading (0 up to 50 phr) causes the maximum variation upon tensile strength of NR compounds; and, that although carbon black and silica are reinforcing fillers, a real reinforcement is reached up to 20 phr for tensile strength.     

Resistivity–temperature characteristics of filler-dispersed polymer composites

Composites containing carbon nano tube (CNT) or carbon black (CB) conductive particle filler have the special characteristics of positive-temperature-coefficient (PTC) effects of resistivity. We quantitatively studied the relationship between poly(vinylidene fluoride) (PVDF) polymer's thermal volume expansion and the PTC effects of PVDF/CNT and PVDF/CB. The equation to revise filler content at each temperature due to the considerable thermal volume expansion rate of PVDF polymer indicates that filler content decreased with rising temperature. The graphs of filler content at room temperature plotted against apparent filler content with PTC effect were linear and their slopes were constant. From these graphs, we can determine the filler content necessary to occurring PTC effects. For example, the CNT content was 89% at room temperature, and the CB content was 93%. To our knowledge, this study is the first to report such phenomena.     

PE-HD/CNTs/CB复合材料的导电行为研究

用溶液超声分散法制备了高密度聚乙烯/碳纳米管/炭黑(PE-HD/CNTs/cB)导电复合材料,研究了CNTs与CB的比例以及两者的总含量对复合材料导电行为的影响.结果表明,CNTs与CB以不同比例混合的试样其渗流阈值较PE-HD/CNTs高,比PE-HD/CB的低,CNTs与CB在材料内部可能形成了共同的导电网络;当其...     

2种导电炭黑复合橡胶体系的导热性能研究

研究了2种导电炭黑复合天然橡胶材料的导热性能随着温度和填料用量的变化规律。结果表明,温度对于导电炭黑复合体系导热性能的影响不大。乙炔黑复合体系具有极高的导热性能,随着炭黑用量的增加,其导热性能优势越加明显。据透射电镜观察填料的微观形态,乙炔黑链枝状结构丰富,聚集体之间以面接触为主,这是其复合橡胶导热性能优异的原因,乙炔黑复合材料的热导率与炭黑体积分数呈线性关系。40B2复合体系的热导率与炭黑体积分数呈现逾渗规律,逾渗阈值在炭黑体积分数8.30%至13.63%之间。据扫描电镜观察复合材料的微观结构,逾渗现象与炭黑在基体内的分布密切相关。为更精确地描述填料用量与复合体系热导率的关系,对2种复合体系的热导率与炭黑的体积分数进行了回归。