Thermal characterization of poly(vinyl chloride) samples prepared by living radical polymerization: Comparison with poly(vinyl chloride) prepared by free radical polymerization

Poly(vinyl chloride) (PVC) samples were synthesized by a living radical polymerization (LRP) method and compared with commercial PVC prepared by the conventional free radical polymerization (FRP). The differences were assessed, for the first time, in terms of viscosimetry parameters and thermal analysis. The LRP method used to prepare the PVC‐LRP samples is the only one available to obtain this polymer free of structural defects, being of commercial interest in a view of preparing a new generation of PVC‐based polymer with outstanding performance. The polymerization temperature selected (35°C) to prepare the LRP samples is currently used in the industry to prepare PVC‐FRP grades with moderate to high molecular weight. Since the thermal stability is a direct consequence of the polymer structure, this study is of vital importance to understand the potential of new PVC‐LRP. The thermoanalytical measurements demonstrate an enhanced thermal stability of PVC‐LRP when compared with its FRP counterpart. The PVC‐LRP sample with very low molecular weight reveals a higher thermal stability than the most stable PVC‐FRP sample. It is the first report dealing with thermal analysis of PVC prepared by LRP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Sb‐intercalated layered double hydroxides–poly(vinyl chloride) nanocomposites: Preparation,characterization, and thermal stability

In this study, a novel ‐intercalated layered double hydroxide (Sb‐LDH) was prepared by simultaneous recovering of LDH structures and intercalation of into LDH layers. The prepared Sb‐LDH composites remain the hydrotalcite structure with layered geometry and show higher thermal property than that of LDH. When applied to poly(vinyl chloride) (PVC) composites, Sb‐LDH showed limited thermal stability for PVC at the early stage of thermal and thermooxidative degradation processes. However, Sb‐LDH could retard the thermal cracking of the carbonaceous conjugated polyene of PVC which may hinder further degradation, and the moderate amount of Sb‐LDH (1, 2, and 5 wt %) in PVC resin can retard the process of decarbonation and enhance char formation. Sb‐LDH also promoted the transparency of PVC but darkened the color. With the advantages of transparency promotion, high temperature resistance, and long‐term stability, the prepared Sb‐LDH is a potential thermal stabilizer for PVC resins. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42524.     

Study of poly(vinyl chloride) blends with solid‐state chlorinated polyethylene

The influence of solid‐state chlorinated polyethylene of various chlorine content and residual crystallinity on the mechanical properties of rigid poly(vinyl chloride) has been studied. The impact strength of poly(vinyl chloride) was found to increase significantly as 10–20 mass% chlorinated polyethylene, containing from 10.2 to 27.3% chlorine content (preferably 21.8% Cl) were added. This dependence corresponded to the higher elasticity and impact strength of the solid‐state chlorinated polyethylene with chlorine content below 30% as well as the microstructure of its chlorinated block fragments. Multicomponent system of high impact strength and good flowability, consisting of poly(vinyl chloride), chlorinated polyethylene, hydroxyl‐terminated polybutadiene, and ethylene–propylene–ethylidenenorbornene terpolymer was also obtained. Regardless of the incompatibility between the polymer components of this blend, the similarity in the chemical nature of poly(vinyl chloride) and chlorinated polyethylene blocks on one hand, and the methylene sequences in the chlorinated polyethylene and elastomers on the other, resulted in the formation of an efficient interfacial layer. The changes in the structure of the blends were established by both calorimetric and microscopic studies. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2602–2613, 2006     

The effect of sodium stearate‐modified hydrocalumite on the thermal stability of poly(vinyl chloride)

Hydrocalumite as a new‐type of thermal stabilizer used in poly(vinyl chloride) resin had been well prepared by using precipitation transformation method. The as‐prepared hydrocalumite was then modified by sodium stearate in different condition including temperature, stirring time, and the amount of sodium stearate. Scanning electron microscopy tests demonstrate that hydrocalumite had been well modified. Illustrated by activation grade, the static oven heat aging experiments and the rate of thermal weight loss, it turns out that the best modification condition is when the addition of sodium stearate is 6% of hydrocalumite (wt), the reacting temperature is 90 °C, and the stirring time is 100 min. Static thermal aging test shows that the aging time got improved at least 30 min under the high temperature of 190 °C, and the time when Congo red test paper began to turn blue for modified hydrocalumite is 20 min longer than that of unmodified hydrocalumite. All results turn out to be that the hydrocalumite modified by sodium stearate in such condition had good compatibility with poly(vinyl chloride) and presented better thermal stability. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45758.     

Evaluation of mechanical properties and physical interactions of a ternary blend of poly(ethylene‐co‐octene)/poly(ethylene‐co‐vinyl acetate)/poly(vinyl chloride) in the molten state

In this work, ethylene‐co‐vinyl acetate (EVA), poly(ethylene‐co‐octene) (POE), and poly(vinyl chloride) (PVC) blends were processed in a molten state process using a corotating twin‐screw extruder to assess both the balance of mechanical properties and physical interactions in the melt state. Tensile measurements, scanning electron microscopy, and oscillatory rheometry were performed. By means of flow curves, the parameters of the power law as well as the distribution of relaxation times were assessed with the aid of a nonlinear regularization method. The mechanical properties for the EVA‐POE blend approximated the values for POE, while inclusion of PVC shifted the modulus values to those of neat EVA. The rise in modulus was corroborated by the PVC phase dispersion as solid particles that act as a reinforcement for the ternary blend. The rheological properties in the molten state show that the POE does not present molecular entanglement effects and so tends both to diminish the EVA mechanical properties and increase the fluidity of the blend. However, the addition of PVC both restored the EVA typical pseudoplastic feature and promoted the increase in the viscosity and the mechanical properties of the ternary blend. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Insights into the use of zinc–mannitol alkoxide as a novel thermal stabilizer for rigid poly(vinyl chloride)

Zinc–mannitol alkoxide (Zn–Man) was synthesized through alcohol exchange reaction, and investigated by means of Fourier transform infrared spectroscopy and elemental analysis. The thermal stability of Zn–Man for rigid poly(vinyl chloride) (PVC) was evaluated by Congo red testing, conductivity measurements, thermal aging testing, thermogravimetric analysis (TGA), and ultraviolet–visible (UV–vis) spectroscopy test. The experimental results demonstrate that the addition of Zn–Man not only apparently prolonged the static thermal stability time to approximately 96.5 min but also evidently improved the initial color of PVC. More importantly, the color of the PVC sheets stabilized with Zn–Man did not change to black within 180 min; this showed that no zinc‐burning phenomenon occurred. In addition, the results of TGA reveal that Zn–Man raised the initial degradation temperature of PVC to about 273.4°C. UV–vis testing indicated that the presence of Zn–Man decreased the content and shortened the length of the conjugated double bonds of PVC. The possible thermal stability mechanism is discussed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42038.     

Evaluation of the effects of biobased plasticizers on the thermal and mechanical properties of poly(vinyl chloride)

Blends were prepared of poly(vinyl chloride) (PVC) with four different plasticizers; esters of aconitic, citric, and phthalic acids; and other ingredients used in commercial flexible PVC products. The thermal and mechanical properties of the fresh products and of the products after 6 months of aging were measured. Young's modulus of the PVC blends was reduced about 10‐fold by an increase in the plasticizer level from 15 to 30 phr from the semirigid to the flexible range according to the ASTM classification, but a 40‐phr level was required for PVC to retain its flexibility beyond 6 months. At the 40‐phr level, tributyl aconitate performed better than diisononyl phthalate (DINP) or tributyl citrate, in terms of lowering Young's modulus, both in the fresh materials and those aged for 6 months. The effects of the four plasticizers on the glass‐transition temperature (T_g) were similar, with T_g close to ambient temperature at the 30‐ and 40‐phr levels in freshly prepared samples and at 40–60°C in those aged for 6 months. The thermal stability of the PVC plasticized with DINP was superior among the group. Overall, tributyl aconitate appeared to be a good candidate for use in consumer products where the alleged toxicity of DINP may be an issue. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1366–1373, 2006     

The effect of pentaerythritol‐aluminum on the thermal stability of rigid poly(vinyl chloride)

Pentaerythritol‐aluminum (PE‐Al) was synthesized by a solid‐phase reaction in this study. The formation and characteristics of PE‐Al were confirmed by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). SEM images showed that the shapes of PE‐Al particles were spherical and the average size was around 23 nm. The thermal properties of rigid poly(vinyl chloride) (PVC) with PE‐Al were tested by Congo red test, thermal aging test, conductivity test, thermogravimetric analysis (TGA), and UV–visible spectroscopy test. The results showed that combination of PE‐Al, in comparison with commercial thermal stabilizers, presented an obvious improvement in stabilization efficiency of PVC. Moreover, addition of PE‐Al could significantly prolong static stability time of PVC, reduce weight loss, and improve the initial color of PVC films. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3704–3709, 2013     

Solid‐state grafting of succinic anhydride onto poly(vinyl alcohol)

The graft reaction of succinic anhydride onto poly(vinyl alcohol) (PVA) was catalyzed by p‐toluenesulfonic acid monohydrate in solid state. The infrared spectra and ¹H‐NMR spectra confirmed that succinic anhydride was successfully grafted onto PVA backbone. The influences of reaction temperature, reaction time, the amount of succinic anhydride, and the amount of catalyst on the graft reaction were studied. Uncrosslinked PVA graft copolymer with grafting degree up to about 6.5% could be obtained under low reaction temperature, short reaction time, and low amount of catalyst, whereas crosslinked PVA with high gel content could be obtained under high reaction temperature, long reaction time, and high amount of catalyst. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 848–852, 2007     

Binary blends of poly(vinyl chloride) stabilized by lithium acetate‐thermal studies

A series of blends of poly(vinyl chloride) (PVC) with (1) poly(methyl methacrylate) (PMMA) or (2) polyoxymethylene (POM), with lithium acetate as a stabilizing agent, was investigated by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA), either alone or coupled with Fourier transform infrared (FTIR) spectroscopy. It was found that lithium acetate has a significant effect on the thermal properties of blends under investigation. It causes the initial decomposition temperatures to increase by about 60–150°C for PVC–POM blends, a substantial suppression of the volatile products evolution for PVC/PMMA blends, and an improvement in the surface morphology for both polymer systems by lowering the degree of roughness. The origin of these effects was discussed by analysis of the intermolecular complexation between metal salt and PVC structural arrangements in the blends. Such interactions may lead to the formation of long‐range, directional‐specific structural regularities, which in turn thermally stabilize the whole system (strong interactions model). © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2576–2587, 1999     

Lanthanum histidine with pentaerythritol and zinc stearate as thermal stabilizers for poly(vinyl chloride)

Lanthanum histidine [La(His)₂·(NO₃)·2H₂O or La(His)₂] was synthesized via the reaction of histidine and lanthanum nitrate, and it was investigated as a stabilizer for poly(vinyl chloride) (PVC). The results show that La(His)₂ exhibited a stabilizing effect on PVC as a long‐term stabilizer because it prolonged the stability time of PVC to 76 min, which was about 24 times longer than the stability time of the pure PVC. The stabilizing effect of La(His)₂ as a costabilizer with pentaerythritol (Pe) and zinc stearate (ZnSt₂) was also studied. The results show that the use of La(His)₂ with Pe or Pe/ZnSt₂ improved the stability time of PVC. La(His)₂/Pe/ZnSt₂ provided PVC with a good initial color and long‐term stability, and when it was prepared at mass ratios of 0.8:2.4:0.8 and 1.6:1.6:0.8, the stability times of PVC were improved to 86 and 88 min, respectively. As a nontoxic stabilizer, La(His)₂/Pe/ZnSt₂ has the potential to replace the toxic stabilizers widely used in PVC manufacturing. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42878.     

Rheological behavior and thermal properties of poly(butyl acrylate‐co‐2‐ethylhexyl acrylate)‐grafted vinyl chloride resin

The rheological behavior and thermal properties of a poly(butyl acrylate‐co‐2‐ethylhexyl acrylate) [P(BA‐EHA)]‐grafted vinyl chloride (VC) composite resin [P(BA‐EHA)/poly(vinyl chloride) (PVC)] and its materials were investigated. The rheological behavior, thermal stability, and Vicat softening temperature (VST) of P(BA‐EHA)/PVC were measured with capillary rheometry, thermal analysis, and VST testing, respectively. The effects of the P(BA‐EHA) content and the polymerization temperature of grafted VC on the rheological behavior of the composite resin were examined. The weight loss of the composite resin and its extracted remainder via heating were analyzed. The influence of the content and crosslinking degree of P(BA‐EHA) and the polymerization temperature of the grafted VC on VST of the materials was determined. The results indicated the pseudoplastic‐flow nature of the composite resin. The flow property of the modified PVC resin was improved because of the incorporation of the acrylate polymer. The molecular weight of PVC greatly influenced the flow behavior and VST of the composite resin and its materials. The flowability of the composite resin markedly increased, and the VST of its materials decreased as the polymerization temperature of the grafted VC increased. The initial degradation temperature of the composite resin increased as the P(BA‐EHA) content increased. The VST of the samples was enhanced a little as the content of the crosslinking agent increased in P(BA‐EHA). As expected, the composite resin, with good impact resistance, had better heating stability and flowability than pure PVC, whereas the VST of the material decreased little with increasing P(BA‐EHA) content. Therefore, P(BA‐EHA)/PVC resins prepared by seeded emulsion polymerization have excellent potential for widespread applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 419–426, 2005     

Preparation and characterization of poly(vinyl chloride)/polystyrene/poly(ethylene glycol) hollow‐fiber ultrafiltration membranes

Hollow‐fiber ultrafiltration (UF) membranes were prepared from blends of poly(vinyl chloride) (PVC) and polystyrene (PS) with a dry/wet phase inversion method. Poly(ethylene glycol) (PEG) and N,N‐dimethylacetamide were used as the additive and solvent, respectively. The effects of the PEG concentration in the dope solution as an additive on the cross sections and inner and outer surface morphologies, permeability, and separation performance of the hollow fibers were examined. The mean pore size, pore size distribution, and mean roughness of both the inner and outer surfaces of the produced hollow fibers were determined by atomic force microscopy. Also, the mechanical properties of the hollow‐fiber membranes were investigated. UF experiments were conducted with aqueous solutions of poly(vinyl pyrrolidone) (PVP; K‐90, M_w = 360 kDa). From the results, we found that the PVC/PS hollow‐fiber membranes had two layers with a fingerlike structure. These two layers were changed from a wide and long to a thin and short morphology with increasing PEG concentration. A novel and until now undescribed shape of the nodules in the outer surfaces, which was denoted as a sea‐waves shape, was observed. The outer and inner pore sizes both increased with increasing PEG concentration. The water permeation flux of the hollow fibers increased from 104 to 367 L m^?2 h^?1 bar^?1) at higher PEG concentrations. The PVP rejection reached the highest value at a PEG concentration of 4 wt %, whereas at higher values (from 4 to 9 wt %), the rejection decreased. The same trend was found also for the tensile stress at break, Young's modulus, and elongation at break of the hollow fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 989‐1004, 2013     

Effect of zinc maleate/zinc oxide complex on thermal stability of poly(vinyl chloride)

In this study, zinc maleate (ZnMA) and zinc oxide (ZnO) complex (ZnMA/ZnO) was prepared by two methods, namely, by the reaction of maleic acid (MAH) with excess ZnO in aqueous solution and by direct mixing of ZnMA and ZnO at 180°C. The chemical structure of the complex was analyzed by X‐ray diffraction, thermogravimetric analysis (TGA), and Fourier transform infrared (FTIR) spectroscopy. The thermal stabilizing effect of the complex on poly(vinyl chloride) (PVC) was evaluated through static and dynamic stability methods. Compared to calcium and zinc soaps and ZnMA alone, the complex exhibited better thermal stabilizing effect on PVC. The stabilization mechanism was also investigated by ultraviolet–visible spectrometer, FTIR, TGA, and gel content analysis. The results indicated that the complex which involved the replacement of labile chlorine atoms hindered the formation of conjugated double bonds in PVC chains via Diels–Alder reaction, and ZnMA/ZnO complex also exhibited the ability to absorb hydrogen chloride. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41464.     

Influence of thermal aging on the electrical properties of poly(vinyl chloride)

This article reports on the study of the thermal aging of poly(vinyl chloride) (PVC) used in medium‐ and high‐voltage cables. It is shown that the thermal aging leads to the degradation of the material and to the modification of its electrical properties. The degradation is all the more important and faster as the temperature is high. This degradation is attributed to a progressive evaporation of the plasticizer at the beginning of aging and to a weight loss of stabilizer followed by a change in the color of polymer and a release of hydrochloric acid at more advanced stages of aging. It also results in a crosslinking of the material and a shrinking of samples. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4728–4733, 2006     

Thermal properties of graphite‐loaded nitrile rubber/poly(vinyl chloride) blends

The thermal properties (thermal conductivity, thermal diffusivity, and specific heat capacity) of nitrile rubber (NBR)/poly(vinyl chloride) (PVC) blends were measured in the temperature range of 300–425 K. The incorporation of graphite into the NBR/PVC (30/70) matrix improved its thermal properties. Moreover, these properties slightly changed with the temperature. The thermal conductivity values of the prepared samples were compared with values modeled according to the Maxwell–Eucken, Cheng–Vachon, Lewis–Nielsen, geometric mean, and Agari–Uno models. The Agari–Uno model best predicted the effective thermal conductivity for the whole range of blend ratios and for the whole range of graphite contents in NBR/PVC (30/70)/graphite composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of hydrotalcite on the thermal stability,mechanical properties,rheology and flame retardance of poly(vinyl chloride)

Compounds of poly(vinyl chloride) (PVC) and hydrotalcite were prepared via melt blending, and the thermal stability, mechanical properties, rheology and flame retardance were studied. Transmission electron microscopy showed that the hydrotalcite achieved an optimal dispersion in PVC compounds when surface‐treated with titanate coupling agent. The Congo Red test and thermogravimetric analysis demonstrated that the thermal stability of PVC was improved significantly only in the presence of a complex of the hydrotalcite and the organotin stabilizer. Such a significantly positive thermal stabilizing effect was attributable to the stabilizing mechanisms that the electrostatic interaction generated between the electron cloud of chlorine atoms in PVC chain and the positive lay charge of hydrotalcite, which resulted in a decrease in electronic cloud density of chlorine atoms. This weakened the activity of chloride atoms, and restricted the initiation of the dehydrochlorination. A surface treatment for the hydrotalcite with the titanate coupling agent could reduce deterioration of the mechanical and rheological properties of the PVC at low concentration of hydrotalcite. The hydrotalcite also enabled useful application of PVC as a flame retardant as well as a smoke retarder in the light of a LOI value of more than 28.7 and UL 94 V‐0 grade at a PVC/hydrotalcite weight ratio of 70/30. Copyright © 2004 Society of Chemical Industry     

Effect of lignin esters on improving the thermal properties of poly(vinyl chloride)

To improve the thermal stability of poly(vinyl chloride) (PVC) and the utilization of lignin (L), different L esters were added to PVC to produce the plates with enhanced thermal stabilities. The properties and structures of the L ester–PVC plates and the properties of the L esters and their mixtures with PVC were analyzed by universal mechanical testing, static thermal stability testing, thermogravimetry–Fourier transform infrared (FTIR) spectroscopy, UV–visible spectroscopy, FTIR spectroscopy, scanning electron microscopy, and differential scanning calorimetry. The results show that L improved the thermal stability of PVC, but the mechanical properties were substantially deteriorated. Proper esterification of L improved the thermal stabilities and mechanical properties of the plates. Noncyclic anhydride acetylated L–PVC plates possessed good static and dynamic thermal stabilities and mechanical properties. The PVC plates incorporated with the L esters with a degree of esterification of around 40% exhibited the best combination properties. Maleated L–PVC plates had good dynamic thermal stability and mechanical properties but poor static thermal stability. The opposite properties were found for succinylated L–PVC plates. The differences in the properties of different L ester–PVC plates were attributed to the different abilities of L esters to capture free radicals, the crosslinking reaction between L esters and PVC, and their compatibility. Different properties of the L esters indicated their different applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47176.     

Effect of poly(epichlorohydrin) on the thermal and mechanical properties of poly(vinyl chloride)

Five kinds of polyepichlorohydrin (PECH) of different molecular weights were synthesized and characterized by gel permeation chromatography (GPC). Mechanical blending was used to mix PECH and poly(vinyl chloride) (PVC) together. The blends of different PVC/PECH ratios were characterized by thermogravimetric analysis (TGA), tensile tests, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). TGA results show the thermal stability of PVC/PECH blends is desirable. Tensile tests indicate elongation at break is raised by increasing both the amount and the molecular weight of PECH. DSC is used to determine the glass transition temperature of PECH, and a quite low T_g is obtained. DMA results indicate that PECH has a perfect compatibility with PVC, when PECH concentration is below 20 wt %. There is only one peak in each tan δ curve, and the corresponding T_g decreases as PECH amount increases. However, above 20 wt %, phase separation takes place. The molecular weight of PECH also has a great influence on the glass transition temperature of the blends. This study shows that PECH is an excellent plasticizer for PVC, and one can tailor the glass transition temperature and tensile properties by changing the amount and the molecular weight of PECH. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010