Synthesis of High‐Performance Pebax®‐1074/DD3R Mixed‐Matrix Membranes for CO2/CH4 Separation

This work deals with the incorporation of deca‐dodecasil 3 rhombohedral (DD3R) zeolite as an inorganic filler into the Pebax®‐1074‐based polymer matrix to enhance the performance of the pure polymeric membrane in CO₂/CH₄ separation. The membranes were fabricated with different concentrations of DD3R. Separation performances of the membranes were investigated at various feed pressures and temperatures. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC) analysis of the prepared membranes were performed. In the best case, selectivity for CO₂/CH₄ separation was improved, while the permeability decreased. Membranes with 1 and 5 wt % DD3R were located in the acceptable region beyond the Robeson plot (1991) for CO₂/CH₄ gas pairs.     

Mixed matrix membranes of Pebax1657 loaded with iron benzene‐1,3,5‐tricarboxylate for gas separation

Mixed matrix membranes offer major advantages in gas separation processes due to desirable properties found in both organic and inorganic membranes. In this study, a novel mixed matrix membrane was prepared for such application by incorporating iron benzene‐1,3,5‐tricarboxylate (Fe‐BTC) into the poly(amide‐6‐b‐ethylene oxide) (Pebax1657) polymer. Membranes with various loadings of 5, 10, and 20 wt% Fe‐BTC in the polymer matrix were fabricated to investigate the effect of filler loading on the membrane performance. Membranes, prepared by solution‐casting were characterized by scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared, X‐ray diffraction, and tensile test. Pure gas separation of CO₂, CH₄, and N₂ and ideal gas selectivity of CO₂/CH₄ and CO₂/N₂ were performed and permeation tests were carried out under 4, 8, and 12 bar pressures. Results show that adding Fe‐BTC into the Pebax1657 matrix improved both permeability and selectivity of the filled membranes. For instance, 10 wt% loading of Fe‐BTC into the Pebax1657 matrix led to CO₂ permeability increase of 49% as well as CO₂/CH₄ and CO₂/N₂ selectivities enhancements of about 36% and 16%, respectively. POLYM. COMPOS., 38:1363–1370, 2017. © 2015 Society of Plastics Engineers     

The effect of ethane on the performance of commercial polyphenylene oxide and Cardo-type polyimide hollow fiber membranes in CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation applications

Impurities such as hydrogen sulfide, water vapor and heavy hydrocarbons in natural gas have considerable effects on the membrane performance. Small amounts of condensable and polymer soluble components in the feed gas cause swelling or plasticization of glassy membranes, leading to a reduction in membrane selectivity. In the present research the influence of ethane was investigated on the permeance and selectivity of two commercially available hollow fiber membranes, namely Cardo-type polyimide and PPO hollow fibers for CO₂/CH₄ separations. It was concluded that the gas mixture permeation rate was increased in the presence of C₂H₆. However, the CO₂/CH₄ separation factors remained almost the same in the presence and absence of the C₂H₆.     

CO2‐facilitated transport through poly(N‐vinyl‐γ‐sodium aminobutyrate‐co‐sodium acrylate)/polysulfone composite membranes

Poly(N‐vinyl‐γ‐sodium aminobutyrate‐co‐sodium acrylate) (VSA–SA)/polysulfone (PS) composite membranes were prepared for the separation of CO₂. VSA–SA contained secondary amines and carboxylate ions that could act as carriers for CO₂. At 20°C and 1.06 atm of feed pressure, a VSA–SA/PS composite membrane displayed a pure CO₂ permeation rate of 6.12 × 10^?6 cm³(STP)/cm² s cmHg and a CO₂/CH₄ ideal selectivity of 524.5. In experiments with a mixed gas of 50 vol % CO₂ and 50 vol % CH₄, at 20°C and 1.04 atm of feed pressure, the CO₂ permeation rate was 9.2 × 10^?6 cm³ (STP)/cm² s cmHg, and the selectivity of CO₂/CH₄ was 46.8. Crosslinkages with metal ions were effective for increasing the selectivity. Both the selectivity of CO₂ over CH₄ and the CO₂ permeation rate had a maximum against the carrier concentration. The high CO₂ permeation rate originated from the facilitated transport mechanism, which was confirmed by Fourier transform infrared with attenuated total reflectance techniques. The performance of the membranes prepared in this work had good stability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 275–282, 2006     

Preparation of vinyl amine‐co‐vinyl alcohol/polysulfone composite membranes and their carbon dioxide facilitated transport properties

A vinyl amine–vinyl alcohol copolymer (VAm–VOH) was synthesized through free‐radical polymerization, basic hydrolysis in methanol, acidic hydrolysis in water, and an anion‐exchange process. In the copolymer, the primary amino groups on the VAm segment acted as the carrier for CO₂‐facilitated transport, and the vinyl alcohol segment was used to reduce the crystallinity and increase the gas permeance. VAm–VOH/polysulfone (PS) composite membranes for CO₂ separation were prepared with the VAm–VOH copolymer as a selective layer and PS ultrafiltration membrane as a support. The membrane gas permselectivity was investigated with CO₂, N₂, and CH₄ pure gases and their binary mixtures. The results show that the CO₂ transport obeyed the facilitated transport mechanism, whereas N₂ and CH₄ followed the solution–diffusion mechanism. The increase in the VAm fraction in the copolymer resulted in a carrier content increase, a crystallinity increase, and intermolecular hydrogen‐bond formation. Because of these factors, the CO₂ permeance and CO₂/N₂ selectivity had maxima with the VAm fraction. At an optimum applied pressure of 0.14 MPa and at an optimum VAm fraction of 54.8%, the highest CO₂ permeance of 189.4 GPU [1 GPU = 1 × 10^?6 cm³(STP) cm^?2 s^?1 cmHg^?1] and a CO₂/N₂ selectivity of 58.9 were obtained for the CO₂/N₂ mixture. The heat treatment was used to improve the CO₂/N₂ selectivity. At an applied pressure of 0.8–0.92 MPa, the membrane heat‐treated under 100°C possessed a CO₂ permeance of 82 GPU and a CO₂/N₂ selectivity of 60.4, whereas the non‐heat‐treated membrane exhibited a CO₂ permeance of 111 GPU and a CO₂/N₂ selectivity of 45. After heat treatment, the CO₂/N₂ selectivity increased obviously, whereas the CO₂ permeance decreased. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40043.     

Metal‐organic framework membrane process for high purity CO2 production

Gas separation by metal‐organic framework (MOF) membranes is an emerging research field. Their commercial application potential is, however, still rarely explored due in part to unsatisfied separation characteristics and difficulty in finding suitable applications. Herein, we report “sharp molecular sieving” properties of high quality isoreticular MOF‐1 (IRMOF‐1) membrane for CO₂ separation from dry, CO₂ enriched CO₂/CH₄, and CO₂/N₂ mixtures. The IRMOF‐1 membranes exhibit CO₂/CH₄ and CO₂/N₂ separation factors of 328 and 410 with CO₂ permeance of 2.55 × 10^?7 and 2.06 × 10^?7 mol m^?2 s^?1 Pa^?1 at feed pressure of 505 kPa and 298 K, respectively. High grade CO₂ is efficiently produced from the industrial or lower grade CO₂ feed gas by this MOF membrane separation process. The demonstrated “sharp molecular sieving” properties of the MOF membranes and their potential application in production of value‐added high purity CO₂ should bring new research and development interest in this field. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3836–3841, 2016     

Novel fixed‐carrier membranes for CO2 separation

A new membrane material having two kinds of CO₂ carriers was obtained. Composite membranes were prepared with the material and support membranes. The facilitated transport of CO₂ through these membranes was performed with pure CH₄ and CO₂ as well as CH₄/CO₂ mixtures containing 50 vol % CO₂. The results show that the membranes possess better CO₂ permeance than that of other fixed carrier membranes reported in the literature. In the measurements with pure gases, at 26°C, 0.013 atm of CO₂ pressure, the membrane with polysulfone support displays a CO₂ permeance of 7.93 × 10^?4 cm³ /cm² s cmHg and CO₂/CH₄ ideal selectivity of 212.1. In the measurements with mixed gases, at 26°C, 0.016 atm of CO₂ partial pressure, the membrane displays a CO₂ permeance of 1.69 × 10^?4 cm³ /cm² s cmHg and CO₂/CH₄ selectivity of 48.1. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2222–2226, 2002     

Fabrication of asymmetric polyethersulfone membranes for separation of carbon dioxide from methane using polyetherimide as polymeric additive

Polyetherimide (PEI) was used as a polymeric additive for preparing an asymmetric polyethersulfone (PES) membrane for the separation of CO₂ from CH₄. In pure gas experiments, the higher skin layer thickness and the lower porosity of the sub layer for the membrane prepared from the polymer blend with the composition of 98:2 lead to an increase in CO₂/CH₄ selectivity and a decrease in the CO₂ permeance in contrast with a pristine PES. For higher PEI contents, the higher fractional free volume of the membranes improves the gas permeance and reduces the CO₂/CH₄ selectivity. The incorporation of PEI in PES reduces the CO₂ sorption in PES via decreasing the non-equilibrium free volume and imparts antiplasticization properties to the membrane.     

Development of ethanolamine‐based ionic liquid membranes for efficient CO2/CH4 separation

This study is focused on the development of ionic liquids (ILs) based polymeric membranes for the separation of carbon dioxide (CO₂) from methane (CH₄). The advantage of ILs in selective CO₂ absorption is that it enhances the CO₂ selective separation for the ionic liquid membranes (ILMs). ILMs are developed and characterized with two different ILs using the solution‐casting method. Three different blend compositions of ILs and polysulfone (PSF) are selected for each ILMs 10, 20, and 30 wt %. Effect of the different types of ILs such as triethanolamine formate (TEAF) and triethanolamine acetate (TEAA) are investigated on PSF‐based ILMs. Field emission scanning electron microscopy analysis of the membranes showed reasonable homogeneity between the ILs and PSF. Thermogravimetric analysis showed that by increasing the ILs loading thermal stability of the membranes improved. Mechanical analysis on developed membranes showed that ILs phase reduced the amount of plastic flow of the PSF phase and therefore, fracture takes place at gradually lower strains with increasing ILs content. Gas permeation evaluation was carried out on the developed membranes for CO₂/CH₄ separation between 2 bar to 10 bar feed pressure. Results showed that CO₂ permeance increases with the addition of ILs 10–30 wt % in ILMs. With 20–30 wt % TEAF‐ILMs and TEAA‐ILMs, the highest selectivity of a CO₂/CH₄ 53.96 ± 0.3, 37.64 ± 0.2 and CO₂ permeance 69.5 ± 0.6, 55.21 ± 0.3 is observed for treated membrane at 2–10 bar. The selectivity using mixed gas test at various CO₂/CH₄ compositions shows consistent results with the ideal gas selectivity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45395.     

Preparation,characterization, and applicability of novel calix[4]arene‐based cellulose acetate membranes in gas permeation

Cellulose acetate (CA) is well known glassy polymer used in the fabrication of gas‐separation membranes. In this study, 5,11,17,23‐tetrakis(N‐morpholinomethyl)‐25,26,27,28‐tetrahydroxycalix[4]arene (CL) was blended with CA to study the gas‐permeation behavior for CO₂, N₂, and CH₄ gases. We prepared the pure CA and CA/CL blended membranes by following a diffusion‐induced phase‐separation method. Three different concentrations of CL (3, 10, and 30 wt %) were selected for membrane preparation. The CA/CL blended membranes were then characterized via Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM), and X‐ray diffraction analysis. The homogeneous blending of CL and CA was confirmed in the CA/CL blended membranes by both SEM and AFM analysis. In addition to this, the surface roughness of the CA/CL blended membranes also increased with increasing CL concentration. FTIR analysis described the structural modification in the CA polymer after it was blended with CL too. Furthermore, CL improved the tensile strength of the CA membrane appreciably from 0.160 to 1.28 MPa, but this trend was not linear with the increase in the CL concentration. CO₂, CH₄, and N₂ gases were used for gas‐permeation experiments at 4 bars. With the permeation experiments, we concluded that permeability of N₂ was higher in comparison to those of CO₂ and CH₄ through the CA/CL blended membranes. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39985.     

Effects of polymer molecular weight and chemical modification on the gas transport properties of poly(2,6‐dimethyl‐1,4‐phenylene oxide)

Poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) of different intrinsic viscosities has been studied to understand the effect of polymer molecular weight on the permeability and permeability ratio of CO₂/CH₄ and O₂/N₂ gas pairs. The increase in permeability of dense films prepared from higher molecular weight PPO was explained in terms of increased free volume. Gas permeability for the high molecular weight was further improved by attaching bulky bromine groups to the phenyl ring of the PPO backbone. Permeability ratio of PPO was greatly improved by attaching polar groups such as —COOH or —SO₃H. The loss in permeability because of the presence of the polar groups was compensated by using PPO that was brominated and sulfonated. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1137–1143, 2000     

Gas permeation properties of silica membranes with uniform pore sizes derived from polyhedral oligomeric silsesquioxane

The sol‐gel method was applied in the fabrication of homogenous polyhedral oligomeric silsesquioxane (HOMO‐POSS)‐derived silica membranes. Single gas permeation characteristics in a temperature range of 100–500^°C were examined to discuss the effect of silica precursor on amorphous silica networks. HOMO‐POSS‐derived membranes showed a CO₂ permeance of 1.1 × 10^?7 mol m^?2 s^?1 Pa^?1 with a CO₂/CH₄ permeance ratio of 131 at 100^°C, which is a superior CO₂/CH₄ separation performance by comparison with tetraethoxysilane (TEOS)‐derived silica membranes. Normalized Knudsen‐based permeance (NKP) was applied for quantitative evaluation of pore size. HOMO‐POSS‐derived membranes had loose amorphous silica structures compared to TEOS‐derived membranes and pore size was successfully tuned by changing the calcination temperatures. The activation energy for a HOMO‐POSS‐derived membrane fired at 550^°C with a uniform pore size of ～ 0.42 nm increased linearly with the ratio of the kinetic diameter of the gas molecule to the pore diameter, λ (=d_k/d_p), and showed a trend similar to that of DDR‐type zeolite membranes. © 2011 American Institute of Chemical Engineers AIChE J, 58: 1733–1743, 2012     

Modification of PES/PU membrane by supercritical CO2 to enhance CO2/CH4 selectivity: Fabrication and correlation approach using RSM

Integrally skinned asymmetric gas separation membranes of polyethersulfone (PES)/polyurethane (PU) blend were prepared using supercritical CO₂ (SC-CO₂) as a nonsolvent for the polymer solution. The membrane consisted of a dense and a porous layer, which were conjoined to separate CO₂ from CH₄. The FTIR, DSC, tensile and SEM tests were performed to study and characterize the membranes. The results revealed that an increase in SC-CO₂ temperature causes an increment in permeance and a decrease in membrane selectivity. Furthermore, by raising the pressure, both permeance and selectivity increased. The modified membrane with SC-CO₂ had much higher selectivity, about 5.5 times superior to the non-modified membrane. This higher selectivity performance compared to previous works was obtained by taking the advantages of both using partial miscible blend polymer due to the strong polar–polar interaction between PU PES and SC-CO₂ to fabricate the membrane. The response surface methodology (RSM) was applied to find the relationships between several explanatory variables and CO₂ and CH₄ permeance and CO₂/CH₄ selectivity as responses. Finally, the results were validated with the experimental data, which the model results were in good agreement with the available experimental data.     

Effects of halloysite nanotubes on the morphology and CO2/CH4 separation performance of Pebax/polyetherimide thin-film composite membranes

Enhancing the performance of gas separation membranes is one of the major concerns of membrane researchers. Thus, in this study, poly(ether-block-amide) (Pebax)/polyetherimide (PEI) thin-film composite membranes were prepared and their CO₂/CH₄ gas separation performance was investigated by means of pure and mixed gases permeation tests. To improve the properties of these membranes, halloysite nanotubes (HNT) were added to Pebax layer at different loadings of 0.5, 1, 2, and 5 wt % to form Pebax-HNT/PEI membranes. Scanning electron microscopy, gas sorption, X-ray diffraction, Fourier-transform infrared, and differential scanning calorimetry tests were also performed to investigate the impact of HNT on structure and properties of prepared membranes. Results showed that both CO₂/CH₄ selectivity and CO₂ permeance increased by adding HNT to Pebax layer up to 2 wt %. By increasing HNT loading to 5 wt %, the CO₂/CH₄ selectivity decreased from 32 to 18, while CO₂ permeance increased from 3.25 to 4.2 GPU. Pebax/PEI and Pebax-HNT/PEI membranes containing 2 wt % of HNT were tested using CO₂/CH₄ gas mixtures at different feed CO₂ concentrations and feed pressure of 4 bar. The results showed that with increasing CO₂ concentration from 20 to 80 vol %, CO₂/CH₄ selectivity of Pebax/PEI composite membranes increased by 19%, while, in Pebax-HNT/PEI membrane, CO₂/CH₄ selectivity decreased by 40%. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48860.     

Fabrication of Homogenous Polymer‐Zeolite Nanocomposites as Mixed‐Matrix Membranes for Gas Separation

Interfacial void‐free mixed‐matrix membranes (MMMs) of polyimide (PI)/zeolite were developed using 13X and Linde type A nano‐zeolites and tested for gas separation purposes. Fabrication of a void‐free polymer‐zeolite interface was verified by the decreasing permeability developed by the MMMs for the examined gases, in comparison to the pure PI membrane. The molecular sieving effect introduced by zeolite 13X improved the CO₂/N₂ and CO₂/CH₄ selectivity of the MMMs. Separation tests indicated that the manufactured nanocomposite membrane with 30 % loading of 13X had the highest permselectivity for the gas pairs CO₂/CH₄ and CO₂/N₂ at the three examined feed pressures of 4, 8 and 12 atm.     

Effect of the ZIF‐8 Distribution in Mixed‐Matrix Membranes Based on Matrimid® 5218‐PEG on CO2 Separation

In theory, the combination of inorganic materials and polymers may provide a synergistic performance for mixed‐matrix membranes (MMMs); however, the filler dispersion into the MMMs is a crucial technical parameter for obtaining compelling MMMs. The effect of the filler distribution on the gas separation performance of the MMMs based on Matrimid®‐PEG 200 and ZIF‐8 nanoparticles is demonstrated. The MMMs were prepared by two different membrane preparation procedures, namely, the traditional method and non‐dried metal‐organic framework (MOF) method. In CO₂/CH₄ binary mixtures, the MMMs were tested under fixed conditions and characterized by various methods. Finally, regardless of the MMM preparation procedure, the incorporation of 30 wt % ZIF‐8 nanoparticles allowed to increase the CO₂ permeability in MMMs. The ZIF‐8 dispersion influenced significantly the separation factor.     

Formation of defect‐free polyetherimide/PIM‐1 hollow fiber membranes for gas separation

Dual‐layer hollow fiber membranes were produced from blends of Ultem and polymer of intrinsic microporosity (PIM‐1) with enhanced gas permeance. The effects of spinning parameters (take‐up speed and air gap distance) on gas separation performance were investigated based on the pristine Ultem. Selected spinning conditions were further adopted for the blend system, achieving defect‐free and almost defect‐free hollow fibers. Adding PIM results in a higher fractional free volume, 50% increments in gas permeance were observed for Ultem/PIM‐1 (95/5) and more than 100% increments for Ultem/PIM‐1 (85/15). Both O₂/N₂ and CO₂/CH₄ selectivities remained the same for Ultem/PIM‐1 (95/5) and above 80% of their respective intrinsic values for Ultem/PIM‐1 (85/15). The selective layer thickness ranges from 70 to 120 nm, indicating the successful formation of ultrathin dense layers. Moreover, minimum amounts of the expensive material were consumed, that is, 0.88, 1.7, and 2.3 wt % PIM‐1 for Ultem/PIM‐1 (95/5), (90/10), and (85/15), respectively. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3848–3858, 2014     

Rheological evaluation of the influence of polymer concentration and molar mass distribution on the formation and performance of asymmetric gas separation membranes prepared by dry phase inversion

Asymmetric gas separation membranes were prepared by the dry-casting technique from PEEKWC, a modified amorphous glassy poly(ether ether ketone). The phase inversion process and membrane performance were correlated to the properties of the polymer and the casting solution (molar mass, polymer concentration, solution rheology and thermodynamics). It was found that a broad molar mass distribution of the polymer in the casting solution is most favourable for the formation of a highly selective membrane with a dense skin and a porous sub-layer. Thus, membranes with an effective skin thickness of less than 1 μm were obtained, exhibiting a maximum O₂/N₂ selectivity of 7.2 and a CO₂/CH₄ selectivity of 39, both significantly higher than in a corresponding thick dense PEEKWC membrane and also comparable to or higher than that of the most commonly used polymers for gas separation membranes. The CO₂ and O₂ permeance were up to 9.5×10⁻³ and 1.8×10⁻³ m³/(m² h bar) (3.5 and 0.67 GPU), respectively.     

Effect of Raw Multi-Wall Carbon Nanotubes on Morphology and Separation Properties of Polyimide Membranes

Raw multi wall carbon nanotubes (r-MWCNTs) were embedded as fillers inside the polyimide (PI) matrix and PI/r-MWCNTs mixed matrix membranes were fabricated by the phase inversion method. The TEM images and permeation results using helium as test gas showed that r-MWCNTs were generally closed ended and acted as impermeable nano particles. Gas permeation tests using CO₂ and CH₄ showed that the addition of r-MWCNTs into the dope solution increased the CO₂/CH₄ separation factor while decreasing the carbon dioxide and methane permeances. When the r-MWCNTs content was increased from 0% to 6 wt.%, permeance of CO₂ in the flat sheet mixed matrix membranes decreased from 9.15 GPU to 5.49 GPU and CO₂/CH₄ separation factor increased from 19.05 to 45.75. Identical to flat sheet mixed matrix membranes, the addition of 2 wt.% r-MWCNTs into a spinning dope increased the CO₂/CH₄ separation factor from 46.61 to 72.20. The glass transition temperature of the mixed matrix flat sheet membranes increased with an increase in the r-MWCNTs content. This implies a good segmental-level attachment between the two phases that forms a rigidified polymer region at the polymer/r–MWCNTs interface. FESEM images showed well dispersed r-MWCNTs in the polymer matrix at a loading of 2 wt% r-MWCNTs.     

In situ carbon deposition in polyetherimide/SAPO‐34 mixed matrix membrane for efficient CO2/CH4 separation

A simple method of pore modification complied with defect removal polymer zeolite mixed matrix membrane was developed by in situ carbon (C) deposition. The C deposition was achieved by the controlled decomposition of polymer matrix by heat treatment. In this study, polyetherimide/silicoaluminophosphate‐34 mixed matrix membrane (MMM) was fabricated on clay‐alumina support tube, followed by carbonization of the polymer matrix for gas separation application. MMM without heat treatment were also synthesized for comparison by conventional method. The membranes were characterized by X‐ray diffraction, field emission scanning electron microscopy, and X‐ray photoelectron spectroscopy. Due to carbonization, in situ C nanoparticles were deposited in to the interfacial pores, and filler particles were oriented in preferable direction. The presence of C?O, C? N, and graphitic carbon in the matrix, may be an indication of partial carbonization and restoration of adherence of polymer with substrate. The separation factor for CO₂/CH₄ achieved 39.15 with a permeance value of 23.01 × 10^?8mol/(m² s Pa) for CO₂ at 30 °C and 200 kPa feed pressure. For the first time, this work shows an improvement toward permeability of MMM by simple carbonization of polymer matrix with commendable values as compare to the reported literature. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45508.